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CN201340414Y - Spraying aerosol ignition distance tester - Google Patents

Spraying aerosol ignition distance tester Download PDF

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Publication number
CN201340414Y
CN201340414Y CNU2009201120062U CN200920112006U CN201340414Y CN 201340414 Y CN201340414 Y CN 201340414Y CN U2009201120062 U CNU2009201120062 U CN U2009201120062U CN 200920112006 U CN200920112006 U CN 200920112006U CN 201340414 Y CN201340414 Y CN 201340414Y
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China
Prior art keywords
gas tank
fixed
automatic turning
plate
ignition
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CNU2009201120062U
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Chinese (zh)
Inventor
林振兴
陈丹超
叶树亮
杨文潮
杨遂军
侯德鑫
马明
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NINGBO ENTRY-EXIT INSPECTION AND QUARANTINE BUREAU TECHNICAL CENTER OF PEOPLE'S REPUBLIC OF CHINA
China Jiliang University
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NINGBO ENTRY-EXIT INSPECTION AND QUARANTINE BUREAU TECHNICAL CENTER OF PEOPLE'S REPUBLIC OF CHINA
China Jiliang University
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Abstract

本实用新型公开了一种喷雾气雾剂点火距离试验仪。包括气罐自动翻转机构、气雾自动喷洒机构、气罐定位夹持机构、气罐高度调节机构、直线导轨运动机构、点火源机构、燃烧检测单元及处理电路;在平台一侧上安装门形架,门形架上面安装气罐自动翻转机构,气罐固定台架与气罐自动翻转机构连接,气罐固定台架的一侧与气罐自动翻转机构固定,另一侧从上而下依次安装气雾自动喷洒机构,气罐定位夹持机构和气罐高度调节机构,平台另一侧安装直线运动机构,点火源机构安装在直线导轨运动机构上,点火源机构上安装燃烧检测单元;处理电路、门形架和气罐自动翻转机构封闭在一电控箱内,电控箱上安装显示器和控制键盘。本实用新型实现了自动化测量,准确度高,安全性好。

Figure 200920112006

The utility model discloses a spray aerosol ignition distance tester. Including gas tank automatic turning mechanism, aerosol automatic spraying mechanism, gas tank positioning and clamping mechanism, gas tank height adjustment mechanism, linear guide rail movement mechanism, ignition source mechanism, combustion detection unit and processing circuit; The gas tank automatic turning mechanism is installed on the portal frame, the gas tank fixed stand is connected with the gas tank automatic turning mechanism, one side of the gas tank fixing stand is fixed with the gas tank automatic turning mechanism, and the other side is sequentially from top to bottom Install the automatic spraying mechanism of aerosol, the positioning and clamping mechanism of the gas tank and the height adjustment mechanism of the gas tank, the linear motion mechanism is installed on the other side of the platform, the ignition source mechanism is installed on the linear guide rail movement mechanism, and the combustion detection unit is installed on the ignition source mechanism; processing circuit , the gantry and the automatic turning mechanism of the gas tank are enclosed in an electric control box, and a display and a control keyboard are installed on the electric control box. The utility model realizes automatic measurement, has high accuracy and good safety.

Figure 200920112006

Description

一种喷雾气雾剂点火距离试验仪 A spray aerosol ignition distance tester

技术领域 technical field

本实用新型涉及危险品试验仪,特别涉及一种喷雾气雾剂点火距离试验仪。The utility model relates to a dangerous goods tester, in particular to a spray aerosol ignition distance tester.

背景技术 Background technique

易燃气溶胶属于国际贸易中危险品,联合国发布的《关于危险货物运输的建议书:试验和标准手册》要求需对易燃气溶胶进行点火距离试验,并制定了相关试验标准。其中易燃气溶胶点火距离试验用于测定喷洒距离在15cm或以上的易燃气溶胶产品的点火距离,以评估相关的火焰危险程度。Flammable aerosols are dangerous goods in international trade. The "Recommendations on the Transport of Dangerous Goods: Manual of Tests and Standards" issued by the United Nations requires the ignition distance test of flammable aerosols, and has formulated relevant test standards. Among them, the flammable aerosol ignition distance test is used to determine the ignition distance of flammable aerosol products with a spraying distance of 15cm or more, so as to evaluate the relevant degree of fire hazard.

目前,我国对易燃气溶胶的检定方法与国际标准有很大的差异,为了应对欧盟REACH法规《化学品注册、评估、许可和限制法规》和2008年全球全面实施的GHS制度化学品分类及标记全球协调制度,我国于2008年9月实施的新国家标准《GB/T 21630-2008危险品喷雾剂点燃距离试验方法》。目前,国内喷雾气雾剂检定多为人工操作,测量准确度低,测量效率低,安全性差,并且随着新标准的执行,已不满足检定要求;国外也尚无类似设备。At present, my country's testing methods for flammable aerosols are quite different from international standards. Globally harmonized system, my country's new national standard "GB/T 21630-2008 Test method for ignition distance of aerosols for dangerous goods" implemented in September 2008. At present, domestic spray aerosol verification is mostly manual operation, with low measurement accuracy, low measurement efficiency, and poor safety. With the implementation of new standards, it no longer meets the verification requirements; there is no similar equipment abroad.

本实用新型内容Contents of this utility model

本实用新型的目的在于提供一种喷雾气雾剂点火距离试验仪,可以实现易燃气溶胶点火距离的自动化控制,准确度高,安全性好,试验方法及评估方法符合GB/T 21630-2008。The purpose of this utility model is to provide a spray aerosol ignition distance tester, which can realize the automatic control of the ignition distance of flammable gas sol, with high accuracy and good safety. The test method and evaluation method conform to GB/T 21630-2008.

本实用新型目的实现的技术方案是:The technical scheme that the utility model object realizes is:

喷雾气雾剂点火距离试验仪包括气罐自动翻转机构、气雾自动喷洒机构、气罐定位夹持机构、气罐高度调节机构、直线导轨运动机构、点火源机构、燃烧检测单元及处理电路;在平台一侧上安装门形架,门形架上面安装气罐自动翻转机构,气罐固定台架与气罐自动翻转机构连接,气罐固定台架的一侧焊有一轴套与气罐自动翻转机构的轴固定,另一侧从上而下依次安装气雾自动喷洒机构,气罐定位夹持机构和气罐高度调节机构,平台另一侧安装直线运动机构,点火源机构安装在直线导轨运动机构上,点火源机构上安装燃烧检测单元;处理电路、门形架和气罐自动翻转机构封闭在一电控箱内,电控箱上安装显示器和控制键盘。The spray aerosol ignition distance tester includes the gas tank automatic turning mechanism, the aerosol automatic spraying mechanism, the gas tank positioning and clamping mechanism, the gas tank height adjustment mechanism, the linear guide rail movement mechanism, the ignition source mechanism, the combustion detection unit and the processing circuit; A door-shaped frame is installed on one side of the platform, and the gas tank automatic turning mechanism is installed on the door-shaped frame. The gas tank fixed platform is connected with the gas tank automatic turning mechanism. The shaft of the turning mechanism is fixed, and the other side is installed from top to bottom in order to install the automatic spraying mechanism of aerosol, the positioning and clamping mechanism of the gas tank and the height adjustment mechanism of the gas tank, the linear motion mechanism is installed on the other side of the platform, and the ignition source mechanism is installed on the linear guide rail to move In terms of mechanism, the combustion detection unit is installed on the ignition source mechanism; the processing circuit, the gantry and the automatic turning mechanism of the gas tank are enclosed in an electric control box, and a display and a control keyboard are installed on the electric control box.

所述的气罐自动翻转机构为:两个轴承座安装在门形架上表面两侧,轴安装在两个轴承座中,轴左端安装从动轮,轴右侧与基板通过键连接固定;在门形架内侧安装直流电机,直流电机轴上的主动轮通过同步带带动从动轮和轴转动,轴中部固定一凸轮形的挡板支架,挡板支架安装挡板,门形架两侧对称于挡板支架分别装有光电对管,挡板支架下方安装行程开关,直流电机的电源线连接行程开关。The automatic turning mechanism of the gas tank is as follows: two bearing seats are installed on both sides of the upper surface of the gantry frame, the shaft is installed in the two bearing seats, the left end of the shaft is equipped with a driven wheel, and the right side of the shaft is connected and fixed to the base plate through a key; A DC motor is installed on the inside of the gantry, and the driving wheel on the DC motor shaft drives the driven wheel and the shaft to rotate through the synchronous belt. A cam-shaped baffle bracket is fixed in the middle of the shaft, and the baffle bracket is equipped with a baffle. The baffle brackets are respectively equipped with photoelectric pair tubes, the travel switch is installed under the baffle brackets, and the power line of the DC motor is connected to the travel switches.

所述的气雾自动喷洒机构为:防尘帽安装在上板上,推拉电磁铁安装在中板上,推拉电磁铁下端安装压头,压头穿过开有一长槽的下板和气罐固定台架的座板,座板固定在基板上,紧定螺杆穿过左侧立板与座板连接,调整丝杆与下板连接,麦克风安装在压头一侧的基板上。The automatic spraying mechanism of aerosol is as follows: the dustproof cap is installed on the upper plate, the push-pull electromagnet is installed on the middle plate, the lower end of the push-pull electromagnet is installed with a pressure head, and the pressure head passes through the lower plate with a long slot and fixes it with the gas tank The seat plate of the bench, the seat plate is fixed on the base plate, the tightening screw passes through the left vertical plate and is connected with the seat plate, the adjusting screw rod is connected with the lower plate, and the microphone is installed on the base plate on one side of the indenter.

所述的气罐定位夹持机构为:将两端分别为正、反螺纹的丝杆由螺栓固定在气罐固定台架基板的中部,丝杆左右分别装有左滑块和右滑块,左滑块上固定夹紧块,夹紧块为中夹持层,右滑块固定上限位块、下限位块,上限位块、下限位块为上下夹持层,丝杆左端与转盘相连,在转盘上固定手柄。The gas tank positioning and clamping mechanism is as follows: screw rods with positive and negative threads at both ends are fixed on the middle part of the base plate of the gas tank fixing platform by bolts, and the left and right sliders are respectively installed on the left and right sides of the screw rod, The clamping block is fixed on the left slider, and the clamping block is the middle clamping layer. The upper limit block and the lower limit block are fixed on the right slider. The upper limit block and the lower limit block are the upper and lower clamping layers. The left end of the screw rod is connected with the turntable. Fix the handle on the turntable.

所述的气罐高度调节机构为:在气罐固定台架的基板下端开有一长槽,拉杆依次穿过前夹板、槽、底座和后夹板,拉杆左端固定螺母,凸轮压轮通过铰链轴固定在拉杆右端,凸轮压轮一端固定手柄。The gas tank height adjustment mechanism is as follows: a long groove is opened at the lower end of the base plate of the gas tank fixing platform, the pull rod passes through the front splint, the groove, the base and the rear splint in sequence, the left end of the pull rod is fixed with a nut, and the cam pressure wheel is fixed by the hinge shaft. At the right end of the pull rod, one end of the cam pressing wheel fixes the handle.

所述的直线导轨运动机构为:平台上安装丝杆,丝杆的一端与滑板下面的螺母螺旋副配合后与步进电机的主轴连接;丝杆两侧安装导轨,其中一导轨两端各安装一限位开关,六只光电对管每隔15cm等距地安装在限位开关间,点火源机构的蜡烛台固定在滑板上,定位挡片固定在滑板上。The motion mechanism of the linear guide rail is as follows: a screw rod is installed on the platform, and one end of the screw rod is connected to the main shaft of the stepping motor after cooperating with the nut screw pair under the slide plate; A limit switch, six photoelectric pair tubes are equidistantly installed between the limit switches every 15cm, the candle holder of the ignition source mechanism is fixed on the slide plate, and the positioning block is fixed on the slide plate.

所述的点火源机构为:在蜡烛台孔下端放置弹簧,弹簧上端安装弹簧座,蜡烛安装在弹簧座上,蜡烛上端放置隔热垫,带有隔热层保温棉的金属套筒与蜡烛台座上的圆形槽配合,用带孔的隔热垫封住金属套筒,金属套筒上端安装带圆孔的蜡烛挡板,并由卡夹固定。The ignition source mechanism is as follows: a spring is placed at the lower end of the candle holder hole, a spring seat is installed at the upper end of the spring, the candle is installed on the spring seat, a heat insulation pad is placed at the upper end of the candle, a metal sleeve with heat insulation cotton and a candle holder The metal sleeve is sealed with a heat insulating pad with a hole, and a candle baffle with a round hole is installed on the upper end of the metal sleeve, and is fixed by a clip.

所述的燃烧检测单元为:金属套筒上端与点火源机构运动方向成45度角安装传感器安装架,感器安装架上靠近火焰一侧固定热电偶,传感器保温罩安装在热电偶一侧,在传感器保温罩里等间距安装六只光敏管。The combustion detection unit is as follows: a sensor mounting frame is installed at an angle of 45 degrees between the upper end of the metal sleeve and the direction of movement of the ignition source mechanism, a thermocouple is fixed on the side of the sensor mounting frame close to the flame, and the sensor insulation cover is installed on the side of the thermocouple. Install six photosensitive tubes at equal intervals in the sensor heat preservation cover.

所述的处理电路为:微处理器分别与调制电路、键盘、挡板支架上的光电对管、麦克风、限位开关、一导轨上的六只光电对管、推拉电磁铁、直流电机、步进电机、报警器、温湿度传感器、显示器、光敏管连接;调制电路连接热电偶。The processing circuit is: the microprocessor is respectively connected with the modulation circuit, the keyboard, the photoelectric pair tube on the baffle bracket, the microphone, the limit switch, six photoelectric pair tubes on a guide rail, a push-pull electromagnet, a DC motor, a stepper, etc. The motor, alarm, temperature and humidity sensor, display, and photosensitive tube are connected; the modulation circuit is connected to the thermocouple.

本实用新型具有的有益效果是:The beneficial effect that the utility model has is:

1、测量自动化程度高:可实现自动翻转气罐;自动喷洒气雾且喷雾时间可控;点火源机构自动精确定位于不同的测量间距点;蜡烛火焰高度自动保持不变;自动判断燃烧现象,实时显示环境参数和测试结果,自动处理分析。1. High degree of measurement automation: it can automatically turn over the gas tank; automatically spray the aerosol and the spray time is controllable; the ignition source mechanism is automatically and accurately positioned at different measurement interval points; the height of the candle flame is automatically kept unchanged; the combustion phenomenon is automatically judged, Real-time display of environmental parameters and test results, automatic processing and analysis.

2、测量准确度高:针对气雾被点燃后产生火焰的瞬时性以及高亮度的特点,由火焰捕捉传感系统包括光敏管和热电偶监控火焰并且快速传输给微处理器作相应处理;采用微处理器的内部计时器自动精确计时。2. High measurement accuracy: Aiming at the instantaneous and high brightness characteristics of the flame generated after the gas mist is ignited, the flame is monitored by the flame capture sensor system including photosensitive tubes and thermocouples and quickly transmitted to the microprocessor for corresponding processing; The microprocessor's internal timer automatically and accurately keeps time.

3、安全性好:由于实现了自动化测量,使得测试人员可远离试验区域;在系统出错时会发出警报声并设有紧急按钮用于急停仪器运作及初始化恢复系统;3. Good safety: due to the realization of automatic measurement, the testers can stay away from the test area; when the system goes wrong, an alarm will sound and an emergency button is used to stop the operation of the instrument and initialize the recovery system;

4、适用范围广:适用于不同尺寸、型式、规格、外形的气罐。4. Wide range of application: suitable for gas tanks of different sizes, types, specifications and shapes.

5、本试验仪试验方法及评估方法符合GB/T 21630-2008,实现了自动化测量,准确度高,安全性好。5. The test method and evaluation method of this tester comply with GB/T 21630-2008, and realize automatic measurement with high accuracy and good safety.

附图说明 Description of drawings

图1是本实用新型的喷雾气雾剂点火距离试验仪示意图。Fig. 1 is the schematic diagram of the spray aerosol ignition distance tester of the present invention.

图2是本实用新型的气罐自动翻转机构和气罐固定台架俯视图。Fig. 2 is a top view of the gas tank automatic turning mechanism and the gas tank fixing stand of the utility model.

图3是本实用新型的气罐自动翻转机构L-L方向剖面图。Fig. 3 is a sectional view in the L-L direction of the gas tank automatic turning mechanism of the present invention.

图4是本实用新型的气罐固定台架示意图。Fig. 4 is a schematic diagram of the gas tank fixing platform of the present invention.

图5是本实用新型的气雾自动喷洒机构B-B方向剖面图。Fig. 5 is a B-B sectional view of the automatic aerosol spraying mechanism of the present invention.

图6是本实用新型的气罐高度调节机构C-C方向剖面图。Fig. 6 is a cross-sectional view in the C-C direction of the gas tank height adjustment mechanism of the present invention.

图7是本实用新型的点火源机构示意图。Fig. 7 is a schematic diagram of the ignition source mechanism of the present invention.

图8是本实用新型的点火源机构俯视图。Fig. 8 is a top view of the ignition source mechanism of the present invention.

图9是本实用新型的直线导轨运动机构俯视图。Fig. 9 is a top view of the linear guide rail movement mechanism of the present invention.

图10是本实用新型的处理电路结构框图。Fig. 10 is a structural block diagram of the processing circuit of the present invention.

图中:1.平台,2.门形架,3.直流电机,4.主动轮,5.同步带,6.带座轴承,7.轴,8.轴套,9.调整丝杆,10.左侧立板,11.转盘,12.基板,13.底座,14.光电对管,15.丝杆,16.定位挡板,17.金属套筒,18.传感器安装架,19.传感器保温罩,20.步进电机,21.从动轮,22.光电对管,23.上限位块,24.防尘罩,25.紧定螺杆A,26.手柄A,27.紧定螺杆,28.挡板,29.挡板支架,30.行程开关,31.手柄B,32.气罐,33.槽,34.夹紧块,35.左滑块,36.座板,37.麦克风,38.压头,39.下限位块,40.右滑块,41.丝杆,42.凸轮压轮,43.下板,44.上板,45.推拉电磁铁,46.中板,47.右侧立板,48.压头,49.螺母,50.后夹板,51.前夹板,52.铰链轴,53.拉杆,54.蜡烛台,55.保温棉,56.弹簧,57.隔热垫,58.卡夹,59.蜡烛挡板,60.热电偶,61.光敏管,62.蜡烛,63.弹簧座,64.滑板,65.导轨,66.限位开关。Among the figure: 1. platform, 2. gantry, 3. DC motor, 4. driving wheel, 5. synchronous belt, 6. bearing with seat, 7. shaft, 8. axle sleeve, 9. adjusting screw rod, 10 .Left vertical plate, 11. Turntable, 12. Base plate, 13. Base, 14. Photoelectric tube, 15. Screw rod, 16. Positioning baffle, 17. Metal sleeve, 18. Sensor mounting frame, 19. Sensor Insulation cover, 20. stepping motor, 21. driven wheel, 22. photoelectric pair tube, 23. upper limit block, 24. dust cover, 25. tightening screw A, 26. handle A, 27. tightening screw, 28. Baffle, 29. Baffle bracket, 30. Travel switch, 31. Handle B, 32. Air tank, 33. Groove, 34. Clamping block, 35. Left slider, 36. Seat plate, 37. Microphone , 38. Pressure head, 39. Lower limit block, 40. Right slider, 41. Screw rod, 42. Cam pressure wheel, 43. Lower plate, 44. Upper plate, 45. Push-pull electromagnet, 46. Middle plate, 47. Right vertical plate, 48. Pressure head, 49. Nut, 50. Rear splint, 51. Front splint, 52. Hinge shaft, 53. Pull rod, 54. Candle holder, 55. Thermal insulation cotton, 56. Spring, 57 .Heat insulation pad, 58. Clip, 59. Candle baffle, 60. Thermocouple, 61. Photosensitive tube, 62. Candle, 63. Spring seat, 64. Skateboard, 65. Guide rail, 66. Limit switch.

具体实施方式 Detailed ways

如图1所示,本实用新型包括气罐自动翻转机构、气雾自动喷洒机构、气罐定位夹持机构、气罐高度调节机构、直线导轨运动机构、点火源机构、燃烧检测单元及处理电路;在平台1一侧上安装门形架2,门形架2上面安装气罐自动翻转机构,气罐固定台架与气罐自动翻转机构连接,气罐固定台架的一侧焊有一轴套8与气罐自动翻转机构的轴7固定,另一侧从上而下依次安装气雾自动喷洒机构,气罐定位夹持机构和气罐高度调节机构,平台1另一侧安装直线运动机构,点火源机构安装在直线导轨运动机构上,点火源机构上安装燃烧检测单元;处理电路、门形架2和气罐自动翻转机构封闭在一电控箱内,电控箱上安装显示器和控制键盘。将气罐32放置在带圆孔的底座13上,由气罐定位夹持机构调节气罐垂直及其他姿态,气罐高度调节机构调节气罐32高度并固定气罐32,使气罐32的喷嘴正对蜡烛62的火焰;气罐32的翻转及推拉电磁铁45的按压均由微处理器控制。点火源机构由蜡烛62及其保护机构组成,安装在由步进电机20驱动的直线导轨运动机构上,实现对点火源机构的移动和定位,完成在不同点火距离时的点火试验。由燃烧检测单元检测点火情况,并将检测数据送微处理器处理和分析。以微处理器为控制系统的内核,分别处理试验过程中气雾自动喷洒机构、气罐自动翻转机构、直线导轨运动机构、燃烧检测单元的信息,控制机构的工作状态。As shown in Figure 1, the utility model includes an automatic gas tank turning mechanism, an automatic aerosol spraying mechanism, a gas tank positioning and clamping mechanism, a gas tank height adjustment mechanism, a linear guide rail movement mechanism, an ignition source mechanism, a combustion detection unit and a processing circuit Install gantry 2 on one side of platform 1, install gas tank automatic turning mechanism on gantry 2, gas tank fixed platform is connected with gas tank automatic turning mechanism, and one side of gas tank fixed platform is welded with a shaft sleeve 8 is fixed with the axis 7 of the gas tank automatic turning mechanism, and the other side is installed in sequence from top to bottom with the automatic spraying mechanism of aerosol, the positioning and clamping mechanism of the gas tank and the height adjustment mechanism of the gas tank, and the linear motion mechanism is installed on the other side of the platform 1, and the ignition The source mechanism is installed on the linear guide rail movement mechanism, and the combustion detection unit is installed on the ignition source mechanism; the processing circuit, the gantry 2 and the automatic turning mechanism of the gas tank are enclosed in an electric control box, and a display and a control keyboard are installed on the electric control box. Place the gas tank 32 on the base 13 with round holes, adjust the vertical and other postures of the gas tank by the gas tank positioning and clamping mechanism, and the gas tank height adjustment mechanism adjusts the height of the gas tank 32 and fixes the gas tank 32 so that the height of the gas tank 32 The nozzle is facing the flame of the candle 62; the overturning of the gas tank 32 and the pressing of the push-pull electromagnet 45 are all controlled by the microprocessor. The ignition source mechanism is composed of candle 62 and its protection mechanism, installed on the linear guide rail motion mechanism driven by the stepper motor 20, to realize the movement and positioning of the ignition source mechanism, and to complete the ignition test at different ignition distances. The ignition is detected by the combustion detection unit, and the detection data is sent to the microprocessor for processing and analysis. With the microprocessor as the core of the control system, it processes the information of the automatic aerosol spraying mechanism, the automatic turning mechanism of the gas tank, the linear guide rail movement mechanism, and the combustion detection unit during the test process, and controls the working status of the mechanism.

如图1~图3所示,本实用新型的气罐自动翻转机构:两个轴承座6安装在门形架2上表面两侧,轴7安装在两个轴承座6中,轴7左端安装从动轮21,轴7右侧与基板12通过键连接固定;在门形架2内侧安装直流电机3,直流电机3轴上的主动轮4通过同步带5带动从动轮21和轴7转动,轴7中部固定一凸轮形的挡板支架29,挡板支架29安装挡板28,门形架2两侧对称于挡板支架29分别装有光电对管22。轴7转过180度后,光电对管B22接收信号,由微处理器制停;挡板支架29下方安装行程开关30,直流电机3的电源线连接行程开关30,当光电对管22失效时,通过行程开关30控制直流电机3停止。As shown in Figures 1 to 3, the gas tank automatic turning mechanism of the present invention: two bearing seats 6 are installed on both sides of the upper surface of the portal frame 2, the shaft 7 is installed in the two bearing seats 6, and the left end of the shaft 7 is installed Driven wheel 21, shaft 7 right side and base plate 12 are connected and fixed by key; DC motor 3 is installed in gantry 2 inner sides, and driving wheel 4 on DC motor 3 shaft drives driven wheel 21 and shaft 7 to rotate through synchronous belt 5, shaft 7 middle parts fix a cam-shaped baffle plate support 29, the baffle plate support 29 installs baffle plate 28, and the photoelectric pair tube 22 is equipped with respectively symmetric to the baffle plate support 29 on both sides of the portal frame 2. After the shaft 7 rotates through 180 degrees, the photoelectric pair tube B22 receives the signal and is stopped by the microprocessor; the travel switch 30 is installed under the baffle bracket 29, and the power line of the DC motor 3 is connected to the travel switch 30. When the photoelectric pair tube 22 fails , the DC motor 3 is controlled by the travel switch 30 to stop.

如图1、图4和图5所示,本实用新型的气雾自动喷洒机构,防尘帽24安装在上板44上,推拉电磁铁45安装在中板46上,推拉电磁铁45下端安装压头48,压头48穿过开有一长槽的下板43和气罐固定台架的座板36,座板36固定在基板12上,紧定螺杆27穿过左侧立板10与座板36连接,调整丝杆9与下板43连接,麦克风37安装在压头48一侧的基板12上,麦克风37采集气罐自动喷洒的声音信号,并送至微处理器;微处理器控制推拉电磁铁45下端的压头48按压气罐喷嘴的次数和时间。As shown in Fig. 1, Fig. 4 and Fig. 5, in the aerosol automatic spraying mechanism of the present utility model, the dustproof cap 24 is installed on the upper plate 44, the push-pull electromagnet 45 is installed on the middle plate 46, and the lower end of the push-pull electromagnet 45 is installed Indenter 48, the indenter 48 passes through the lower plate 43 with a long groove and the seat plate 36 of the gas tank fixed stand, the seat plate 36 is fixed on the base plate 12, and the set screw rod 27 passes through the left vertical plate 10 and the seat plate 36 connection, the adjustment screw rod 9 is connected with the lower plate 43, the microphone 37 is installed on the base plate 12 on the side of the pressure head 48, the microphone 37 collects the sound signal of the automatic spraying of the gas tank, and sends it to the microprocessor; the microprocessor controls the push and pull The number of times and the time that the pressure head 48 at the lower end of the electromagnet 45 presses the nozzle of the gas tank.

如图1和图4所示,本实用新型的气罐定位夹持机构,将两端分别为正、反螺纹的丝杆41由螺栓固定在气罐固定台架基板12的中部,丝杆41左右分别装有左滑块35和右滑块40,左滑块35上固定夹紧块34,夹紧块34为中夹持层,右滑块40上固定上限位块23、下限位块39,上限位块23、下限位块为上下夹持层,丝杆41左端与转盘11相连,在转盘11上固定手柄26;顺时针旋转手柄26,夹紧块34和限位块39同时向中心移动,通过夹紧块34和限位块39三点式固定,实现对不同直径气罐32的垂直、自动对心夹持。As shown in Fig. 1 and Fig. 4, the positioning and clamping mechanism of the gas tank of the present utility model is fixed on the middle part of the base plate 12 of the gas tank fixed platform by bolts with two ends being positive and negative threads respectively, and the screw mandrel 41 A left slider 35 and a right slider 40 are respectively installed on the left and right sides, the clamping block 34 is fixed on the left slider 35, the clamping block 34 is the middle clamping layer, and the upper limit block 23 and the lower limit block 39 are fixed on the right slider 40 , the upper limit block 23 and the lower limit block are the upper and lower clamping layers, the left end of the screw rod 41 is connected with the turntable 11, and the handle 26 is fixed on the turntable 11; the handle 26 is rotated clockwise, and the clamping block 34 and the limit block 39 move toward the center at the same time. Moving, through the three-point fixing of the clamping block 34 and the limit block 39, the vertical and automatic centering clamping of the gas tanks 32 with different diameters is realized.

如图1、图4和图6所示,本实用新型的气罐高度调节机构,在气罐固定台架的基板12下端开有一长槽33,拉杆53依次穿过前夹板51、槽33、底座13和后夹板50,拉杆53左端固定螺母49,凸轮压轮42通过铰链轴52固定在拉杆53右端,凸轮压轮42一端固定手柄31,当手柄31方向与拉杆53一致时,可以上下调节整个高度调节机构的高度,手柄B31旋至基板12一侧,固定底座13。As shown in Figure 1, Figure 4 and Figure 6, the gas tank height adjustment mechanism of the present utility model has a long groove 33 at the lower end of the base plate 12 of the gas tank fixed stand, and the pull rod 53 passes through the front splint 51, groove 33, Base 13 and rear splint 50, pull rod 53 left end fixing nut 49, cam pressure roller 42 is fixed on the right end of pull rod 53 through hinge shaft 52, and one end of cam pressure roller 42 fixes handle 31, when the direction of handle 31 is consistent with pull rod 53, it can be adjusted up and down For the height of the entire height adjustment mechanism, the handle B31 is rotated to one side of the base plate 12 to fix the base 13 .

如图1和图9所示,本实用新型的直线导轨运动机构,平台1上安装丝杆15,丝杆15的一端与滑板64下面的螺母螺旋副配合后与步进电机20的主轴连接;丝杆15两侧安装导轨65,其中一导轨65两端各安装一限位开关66,六只光电对管14每隔15cm等距地安装在限位开关66间,点火源机构的蜡烛台54固定在滑板64上,定位挡片16固定在滑板64上,通过步进电机20带动丝杆15旋转,实现点火源机构在导轨65轴向上的运动。As shown in Fig. 1 and Fig. 9, in the linear guide rail motion mechanism of the present utility model, a screw mandrel 15 is installed on the platform 1, and one end of the screw mandrel 15 is connected with the main shaft of the stepping motor 20 after the screw pair of nuts below the slide plate 64 cooperates; Guide rails 65 are installed on both sides of the screw mandrel 15, wherein a limit switch 66 is respectively installed at both ends of a guide rail 65, and six photoelectric pair tubes 14 are equidistantly installed between the limit switches 66 at intervals of 15 cm. The candle holder 54 of the ignition source mechanism It is fixed on the slide plate 64 , and the positioning block 16 is fixed on the slide plate 64 , and the screw rod 15 is driven to rotate by the stepping motor 20 to realize the axial movement of the ignition source mechanism on the guide rail 65 .

如图1和图5所示,本实用新型的点火源机构,在蜡烛台54孔下端放置弹簧56,弹簧56上端安装弹簧座63,蜡烛62安装在弹簧座63上,蜡烛62上端放置隔热垫57,带有隔热层保温棉55的金属套筒17与蜡烛台54座上的圆形槽配合,用带孔的隔热垫57封住金属套筒17,金属套筒17上端安装带圆孔的蜡烛挡板59,并由卡夹58固定,当发生点火时温度骤升,由于保温棉55的隔热作用和金属套筒17的保护,防止了蜡烛62融化。蜡烛62在燃烧时的同时被弹簧56推升,使蜡烛62始终保持与蜡烛挡板59相接触,保证蜡烛火焰高度不变。As shown in Figure 1 and Figure 5, in the ignition source mechanism of the present invention, a spring 56 is placed at the lower end of the candle holder 54 holes, a spring seat 63 is installed on the upper end of the spring 56, a candle 62 is installed on the spring seat 63, and a heat insulation is placed on the upper end of the candle 62. Pad 57, the metal sleeve 17 that has heat-insulating layer insulation cotton 55 cooperates with the circular groove on the candlestick 54 seats, seals metal sleeve 17 with the heat-insulating pad 57 with holes, and the metal sleeve 17 upper end installs belt The candle baffle plate 59 of circular hole is fixed by clip 58, and when ignition takes place, the temperature rises suddenly, because the heat insulation effect of thermal insulation cotton 55 and the protection of metal sleeve 17 have prevented candle 62 from melting. Candle 62 is pushed up by spring 56 when burning, and candle 62 is kept in contact with candle baffle plate 59 all the time, guarantees that the height of candle flame is constant.

如图1、图7和图8所示,本实用新型的燃烧检测单元,金属套筒17上端与点火源机构运动方向成45度角安装传感器安装架18,感器安装架18上靠近火焰一侧固定热电偶60,用于采集燃烧的温度信号,并送至微处理器,传感器保温罩19安装在热电偶60一侧,在传感器保温罩19里等间距安装六只光敏管61,用于采集燃烧的火焰信号,并送至微处理器。As shown in Fig. 1, Fig. 7 and Fig. 8, in the combustion detection unit of the present utility model, the sensor mounting frame 18 is installed at an angle of 45 degrees on the upper end of the metal sleeve 17 and the direction of motion of the ignition source mechanism, and the sensor mounting frame 18 is close to the flame. Side fixed thermocouple 60 is used to collect the temperature signal of combustion and sends it to the microprocessor. Sensor heat preservation cover 19 is installed on one side of thermocouple 60, and six photosensitive tubes 61 are installed at equal intervals in sensor heat preservation cover 19 for Collect the burning flame signal and send it to the microprocessor.

如图10所示,本实用新型的处理电路,微处理器分别与调制电路、键盘、挡板支架29上的光电对管22、麦克风37、限位开关66、一导轨65上的六只光电对管14、推拉电磁铁45、直流电机3、步进电机20、报警器、温湿度传感器、显示器、光敏管61连接;调制电路连接热电偶60。处理电路以微处理器为控制系统内核的全自动检测仪,利用温湿度传感器采集试验环境信息,试验过程中步进电机20、直流电机3和推拉电磁铁45的工作状态均由微处理器自动控制,热电偶60和光敏管61检测燃烧状态数据送微处理器处理和分析,并由键盘控制、显示器显示点火过程的试验结果,由报警器对错误的操作过程进行报警,通过网口与上位机进行远程通信及控制。As shown in Figure 10, the processing circuit of the present utility model, the microprocessor is respectively connected with the photoelectric pair tube 22 on the modulation circuit, the keyboard, the baffle bracket 29, the microphone 37, the limit switch 66, and six photoelectric tubes on a guide rail 65. Connect to tube 14, push-pull electromagnet 45, DC motor 3, stepper motor 20, alarm, temperature and humidity sensor, display, photosensitive tube 61; modulation circuit connects thermocouple 60. The processing circuit is a fully automatic detector with a microprocessor as the core of the control system, and uses temperature and humidity sensors to collect test environment information. Control, the thermocouple 60 and the photosensitive tube 61 detect the combustion state data and send them to the microprocessor for processing and analysis, and are controlled by the keyboard, and the test results of the ignition process are displayed on the display, and the alarm is used to alarm the wrong operation process. machine for remote communication and control.

本实用新型的具体实施方式如下:The specific embodiment of the utility model is as follows:

在试验开始前,按GB/T 21630-2008要求取样及样品处理,将一满罐气罐放置在底座上,松开螺母49调节底座13高度,使不同高度的气罐喷嘴与蜡烛火焰在同一高度,锁紧螺母49,旋转手柄31,固定底座13高度。旋转手柄26,气罐定位夹持机构夹紧气罐32。调整气雾自动喷洒机构中的调整丝杆9,当压头38对准喷嘴时,固定紧定螺杆25。开启喷雾气雾剂点火距离试验仪,在上位机上人工输入产品名称、净容量、最初装载水平等,由温湿度传感器SHT11采集环境的温度和湿度,并传输至上位机。由微处理器AT89C55WD+EPM7064控制步进电机57BYGH20驱动直线导轨运动机构的丝杆A15,使点火源机构自动移动并定位。首先将燃烧系统定位在距离气罐60cm即点火距离为60cm处,由微处理器AT89C55WD+EPM7064控制推拉电磁铁45按压喷嘴启动阀,喷雾剂喷洒5秒钟,由麦克风MK200 37采集喷嘴的声音信号,送至微处理器AT89C55WD+EPM7064,判断气罐32是否喷出气雾,如发生点火,则从点火开始记录火焰时间5秒钟;如未发生点火,由微处理器AT89C55WD+EPM7064控制直流电机3转动,气罐自动翻转机构带动气罐固定台架的基板12翻转,轴7转过180度后,挡板转至光电对管TP85040,输出信号送至微处理器AT89C55WD+EPM7064,由微处理器AT89C55WD+EPM7064控制直流电机3停止转动,如光电对管TP85040失效,一凸轮形的挡板支架29的长径处接触常闭式行程开关LM8-3002NA43打开,直流电机3掉电,停止转动。控制推拉电磁铁27按压喷嘴启动阀,喷雾剂喷洒5秒钟,由麦克风37检测喷雾器32喷雾声音信息,由光敏管TPS80651和热电偶WRNK-29150检测点火情况,并将检测数据送微处理器AT89C55WD+EPM7064处理和分析,检查是否发生点火,点火成功则记录检测结果及此时的间距;微处理器AT89C55WD+EPM7064控制步进电机20使点火源距喷嘴间距增加15cm,由导轨65右侧的光电对管TP85014采集点火源机构的位置信号,重复检测过程,直到点火失败或点火源到达90cm处;反之,则将间距减少15cm,直到点火成功或点火源到达15cm处结束。微处理器AT89C55WD+EPM7064将测得数据处理分析并与国标对比,评估喷雾剂的危险程度,显示器动态显示实验结果。Before the start of the test, according to the requirements of GB/T 21630-2008 for sampling and sample processing, place a full gas tank on the base, loosen the nut 49 to adjust the height of the base 13, so that the gas tank nozzles of different heights and the candle flame are at the same Height, locking nut 49, rotary handle 31, fixed base 13 heights. The handle 26 is rotated, and the gas tank positioning and clamping mechanism clamps the gas tank 32 . Adjust the adjusting screw mandrel 9 in the aerosol automatic spraying mechanism, and when the pressure head 38 is aimed at the nozzle, the set screw rod 25 is fixed. Turn on the spray aerosol ignition distance tester, manually input the product name, net capacity, initial loading level, etc. on the host computer, and the temperature and humidity of the environment will be collected by the temperature and humidity sensor SHT11 and transmitted to the host computer. The microprocessor AT89C55WD+EPM7064 controls the stepper motor 57BYGH20 to drive the screw A15 of the linear guide rail movement mechanism, so that the ignition source mechanism moves and positions automatically. Firstly, the combustion system is positioned at a distance of 60cm from the gas tank, that is, the ignition distance is 60cm, and the push-pull electromagnet 45 is controlled by the microprocessor AT89C55WD+EPM7064 to press the nozzle start valve, the spray is sprayed for 5 seconds, and the sound signal of the nozzle is collected by the microphone MK200 37 , sent to the microprocessor AT89C55WD+EPM7064 to judge whether the gas tank 32 sprays out the gas mist, if ignition occurs, record the flame time for 5 seconds from the ignition; if no ignition occurs, the DC motor is controlled by the microprocessor AT89C55WD+EPM7064 3 rotation, the gas tank automatic turning mechanism drives the base plate 12 of the gas tank fixed stand to turn over, and after the axis 7 turns 180 degrees, the baffle is transferred to the photoelectric pair tube TP85040, and the output signal is sent to the microprocessor AT89C55WD+EPM7064, which is controlled by the microprocessor The device AT89C55WD+EPM7064 controls the DC motor 3 to stop rotating. If the photoelectric pair tube TP85040 fails, the long diameter of a cam-shaped baffle bracket 29 contacts the normally closed travel switch LM8-3002NA43 to open, and the DC motor 3 loses power and stops rotating. Control the push-pull electromagnet 27 to press the nozzle start valve, the spray is sprayed for 5 seconds, the spray sound information of the sprayer 32 is detected by the microphone 37, the ignition is detected by the photosensitive tube TPS80651 and the thermocouple WRNK-29150, and the detection data is sent to the microprocessor AT89C55WD +EPM7064 processing and analysis, check whether ignition occurs, if the ignition is successful, record the detection result and the distance at this time; the microprocessor AT89C55WD+EPM7064 controls the stepper motor 20 to increase the distance between the ignition source and the nozzle by 15cm, and the photoelectric on the right side of the guide rail 65 Collect the position signal of the ignition source mechanism for the tube TP85014, and repeat the detection process until the ignition fails or the ignition source reaches 90cm; otherwise, reduce the distance by 15cm until the ignition succeeds or the ignition source reaches 15cm. The microprocessor AT89C55WD+EPM7064 processes and analyzes the measured data and compares it with the national standard to evaluate the danger of the spray, and the display dynamically displays the experimental results.

上述具体实施方式用来解释说明本实用新型,而不是对本实用新型进行限制,在本实用新型的精神和权利要求的保护范围内,对本实用新型做出的任何修改和改变,都落入到本实用新型的保护范围。The above-mentioned specific embodiments are used to explain the utility model, rather than to limit the utility model. Within the spirit of the utility model and the protection scope of the claims, any modifications and changes made to the utility model fall within the scope of this utility model. Protection scope of utility model.

Claims (9)

1, a kind of test instrument for ignition distance of atomizing aerosol is characterized in that: this device comprises gas tank automatic turning mechanism, aerosol bulk spreading truck structure, gas tank positioning and clamping mechanism, gas tank height adjustment mechanism, line slideway motion, incendiary source mechanism, burning detecting unit and treatment circuit; On platform (1) one side, portal (2) is installed, the gas tank automatic turning mechanism is installed above the portal (2), the gas tank fixed rack is connected with the gas tank automatic turning mechanism, one face down bonding of gas tank fixed rack has an axle sleeve (8) fixing with the axle (7) of gas tank automatic turning mechanism, opposite side is installed aerosol bulk spreading truck structure from top to down successively, gas tank positioning and clamping mechanism and gas tank height adjustment mechanism, platform (1) opposite side is installed straight-line motion mechanism, incendiary source mechanism is installed on the line slideway motion, install combustion detecting unit in the incendiary source mechanism; Treatment circuit, portal (2) and gas tank automatic turning mechanism are enclosed in the electric cabinet, and display and supervisory keyboard are installed on the electric cabinet.
2, a kind of test instrument for ignition distance of atomizing aerosol according to claim 1, it is characterized in that: described gas tank automatic turning mechanism is: two bearing seats (6) are installed in portal (2) upper surface both sides, axle (7) is installed in two bearing seats (6), axle (7) left end is installed engaged wheel (21), and axle (7) right side and substrate (12) are connected and fixed by key; At portal (2) installed inside direct current generator (3), driving wheel (4) on direct current generator (3) axle is by band (5) drive engaged wheel (21) and axle (7) rotate synchronously, the barrier support (29) of a cam-shaped is fixed at axle (7) middle part, barrier support (29) is installed baffle plate (28), portal (2) symmetria bilateralis is equipped with photoelectric tube (22) respectively in barrier support (29), travel switch (30) is installed in barrier support (29) below, and the power lead of direct current generator (3) connects travel switch (30).
3, a kind of test instrument for ignition distance of atomizing aerosol according to claim 1, it is characterized in that: described aerosol bulk spreading truck structure is: dust cap (24) is installed on the upper plate (44), sliding electromagnet (45) is installed on the middle plate (46), pressure head (48) is installed in sliding electromagnet (45) lower end, pressure head (48) passes the lower plate (43) that has an elongated slot and the seat board (36) of gas tank fixed rack, seat board (36) is fixed on the substrate (12), tightening screw rod (27) passes left side vertical plate (10) and is connected with seat board (36), adjust screw mandrel (9) and be connected with lower plate (43), microphone (37) is installed on the substrate (12) of pressure head (48) one sides.
4, a kind of test instrument for ignition distance of atomizing aerosol according to claim 1, it is characterized in that: described gas tank positioning and clamping mechanism is: two ends just are respectively, the screw mandrel of left-hand thread (41) is by the middle part that is bolted to gas tank fixed rack substrate (12), left slider (35) and right slide block (40) are housed respectively about screw mandrel (41), fix to clamp piece (34) on the left slider (35), clamp (34) is middle holding sheet, right slide block (40) is gone up fixed upper limit position piece (23), lower position block (39), upper limit position block (23), lower position block is a holding sheet up and down, screw mandrel (41) left end links to each other with rotating disk (11), goes up fixed handle (26) at rotating disk (11).
5, a kind of test instrument for ignition distance of atomizing aerosol according to claim 1, it is characterized in that: described gas tank height adjustment mechanism is: substrate (12) lower end at the gas tank fixed rack has an elongated slot (33), pull bar (53) passes front plate (51), groove (33), base (13) and rear plate (50) successively, pull bar (53) left end hold-down nut (49), cam pinch roller (42) is fixed on pull bar (53) right-hand member by hinge axis (52), cam pinch roller (42) one end fixed handles (31).
6, a kind of test instrument for ignition distance of atomizing aerosol according to claim 1, it is characterized in that: described line slideway motion is: platform (1) is gone up screw mandrel (15) is installed, and the nut screw pair of an end of screw mandrel (15) below slide plate (64) cooperates the back to be connected with the main shaft of stepper motor (20); Screw mandrel (15) both sides mounting guide rails (65), wherein a limit switch (66) is respectively installed at a guide rail (65) two ends, six photoelectric tubes (14) equidistantly are installed between limit switch (66) every 15cm, the candle stick of incendiary source mechanism (54) is fixed on the slide plate (64), and locating stop piece (16) is fixed on the slide plate (64).
7, a kind of test instrument for ignition distance of atomizing aerosol according to claim 1, it is characterized in that: described incendiary source mechanism is: place spring (56) in candle stick (54) lower end, hole, spring (56) upper end mounting spring seat (63), candle (62) is installed on the spring base (63), candle (62) upper ends heat insulating mattress (57), having the metal sleeve (17) of thermofin heat-preservation cotton (55) cooperates with circular trough on candle stick (54) seat, seal metal sleeve (17) with heat insulating mattress with holes (57), the candle baffle plate (59) of metal sleeve (17) upper end mounting strap circular hole, and fixing by clip (58).
8, a kind of test instrument for ignition distance of atomizing aerosol according to claim 1, it is characterized in that: described burning detecting unit is: metal sleeve (17) upper end becomes miter angle sensor installation erecting frame (18) with incendiary source mechanism kinematic direction, sensor erecting frame (18) is gone up near flame one side stationary heat galvanic couple (60), sensor stay-warm case (19) is installed in thermopair (60) one sides, and six photosensitive tubes (61) equidistantly are installed in sensor stay-warm case (19) lining.
9, a kind of test instrument for ignition distance of atomizing aerosol according to claim 1, it is characterized in that: described treatment circuit is: microprocessor respectively with modulation circuit, keyboard, barrier support (29) on photoelectric tube (22), microphone (37), limit switch (66), a guide rail (65) on six photoelectric tubes (14), sliding electromagnet (45), direct current generator (3), stepper motor (20), alarm, Temperature Humidity Sensor, display, photosensitive tube (61) be connected; Modulation circuit connects thermopair (60).
CNU2009201120062U 2009-01-05 2009-01-05 Spraying aerosol ignition distance tester Expired - Lifetime CN201340414Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101788550A (en) * 2010-04-06 2010-07-28 中国石油化工股份有限公司 Testing device for ignition distance of aerosol spray
CN101799173A (en) * 2010-04-13 2010-08-11 杭州仰仪科技有限公司 Pneumatic holding device of lighter
CN102928552A (en) * 2012-11-14 2013-02-13 中国计量学院 Movable ignition device for chemicals combustion detection
CN107044992A (en) * 2016-02-05 2017-08-15 天津出入境检验检疫局工业产品安全技术中心 A kind of multi-functional CCD visualizations spray igniting composite testing tester

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101788550A (en) * 2010-04-06 2010-07-28 中国石油化工股份有限公司 Testing device for ignition distance of aerosol spray
CN101788550B (en) * 2010-04-06 2013-10-30 中国石油化工股份有限公司 Testing device for ignition distance of aerosol spray
CN101799173A (en) * 2010-04-13 2010-08-11 杭州仰仪科技有限公司 Pneumatic holding device of lighter
CN102928552A (en) * 2012-11-14 2013-02-13 中国计量学院 Movable ignition device for chemicals combustion detection
CN102928552B (en) * 2012-11-14 2014-11-05 中国计量学院 Movable ignition device for chemicals combustion detection
CN107044992A (en) * 2016-02-05 2017-08-15 天津出入境检验检疫局工业产品安全技术中心 A kind of multi-functional CCD visualizations spray igniting composite testing tester

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