CN201331994Y - Installation component for permanent magnet - Google Patents
Installation component for permanent magnet Download PDFInfo
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- CN201331994Y CN201331994Y CNU2009200628320U CN200920062832U CN201331994Y CN 201331994 Y CN201331994 Y CN 201331994Y CN U2009200628320 U CNU2009200628320 U CN U2009200628320U CN 200920062832 U CN200920062832 U CN 200920062832U CN 201331994 Y CN201331994 Y CN 201331994Y
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- 238000006073 displacement reaction Methods 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims 6
- 230000001070 adhesive effect Effects 0.000 claims 6
- 239000000696 magnetic material Substances 0.000 claims 1
- 230000035699 permeability Effects 0.000 claims 1
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- 208000027418 Wounds and injury Diseases 0.000 abstract description 3
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- 238000000926 separation method Methods 0.000 abstract 1
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000011900 installation process Methods 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 244000208734 Pisonia aculeata Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
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- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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Abstract
一种永久磁铁用安装构件,包括:用于吸附永久磁铁之吸合构件、旋合于吸合构件上且可顶触永久磁铁移动之至少一卸载螺栓、定位构件,以及固于所述定位构件上、与吸合构件旋合且可带动吸合构件上下移动之移动构件。本实用新型为多个架体形构件的相互组合,结构简单,安装方便,其利用永磁体的吸力来实现对永磁体的抓举,不会对永磁体造成损害,而采用卸载螺栓旋转产生的推力,很容易地实现吸合构件与永磁体分离,可实现对永磁体的安全方便地就位,通过利用移位螺杆的旋合缓慢移动,可有效避免安装时受与周围临近的永磁体或导磁构件间磁力的影响,同时可避免与周围器件间的随机吸合而导致的物品损坏及人员的受伤。
A mounting component for a permanent magnet, comprising: a suction component for absorbing a permanent magnet, at least one unloading bolt that is screwed on the suction component and can move against the permanent magnet, a positioning component, and fixed to the positioning component Upper, a moving member that is screwed with the suction member and can drive the suction member to move up and down. The utility model is a mutual combination of multiple frame-shaped components, with simple structure and convenient installation. It uses the suction force of the permanent magnet to realize the snatching of the permanent magnet without causing damage to the permanent magnet, and uses the thrust generated by the rotation of the unloading bolt. It is easy to realize the separation of the suction member and the permanent magnet, which can realize the safe and convenient positioning of the permanent magnet. By using the screwing of the displacement screw to move slowly, it can effectively avoid being affected by the permanent magnet or the magnetic conduction adjacent to the surrounding during installation. The influence of the magnetic force between components can avoid the damage of items and the injury of personnel caused by random attraction with surrounding devices.
Description
【技术领域】 【Technical field】
本实用新型涉及一种永久磁铁装配领域,具体涉及一种永久磁铁用安装构件。The utility model relates to the field of permanent magnet assembly, in particular to a permanent magnet installation component.
【背景技术】 【Background technique】
永久磁铁的使用逐步从小电机电器扩展到其他场合,比如在磁浮交通领域——可用于制造车载悬浮磁铁。在大型的工程应用中,如何将永久磁铁安全、可靠、方便地安装到特定的设备中是工程应用中首先要解决的问题。在永久磁铁的安装过程中,最大的困难在于永久磁铁对周围铁质构件具有很大的吸力。在磁浮交通等工程应用中,由于永久磁铁都比较大,与周围铁质构件间产生的磁力也很大,因此,会造成安装时不易定位及易造成人员的夹伤等工伤事故。The use of permanent magnets has gradually expanded from small electrical appliances to other occasions, such as in the field of maglev transportation-it can be used to manufacture vehicle-mounted suspension magnets. In large-scale engineering applications, how to install permanent magnets into specific equipment safely, reliably and conveniently is the first problem to be solved in engineering applications. During the installation process of the permanent magnet, the biggest difficulty is that the permanent magnet has a great attraction force to the surrounding iron components. In engineering applications such as maglev transportation, since the permanent magnets are relatively large, the magnetic force generated between them and the surrounding iron components is also large. Therefore, it will cause difficult positioning during installation and easily cause work-related accidents such as pinching injuries.
中国专利局专利文献公开了一种“安装永久磁铁的方法”(专利号:98119827.9),其主要特点是在永久磁铁侧部径向地设置其相位差为90°的凹槽,用作定位槽和固定槽。定位槽通过键相对于固定卡爪定位,并且通过塑性加工后固定于固定槽中,而塑性加工则需通过切割和弯曲刀具在电动机外壳的端面实现。这种机械夹持方法,需先对永磁体进行加工,安装过程复杂,使用不便,且会对永磁体造成损害。The patent literature of China Patent Office discloses a "method for installing permanent magnets" (patent number: 98119827.9), its main feature is that grooves with a phase difference of 90° are arranged radially on the side of the permanent magnets, which are used as positioning grooves and fixing slots. The positioning groove is positioned relative to the fixed claw through the key, and is fixed in the fixing groove after plastic processing, while the plastic processing needs to be realized on the end face of the motor casing by cutting and bending tools. In this mechanical clamping method, the permanent magnet needs to be processed first, the installation process is complicated, the use is inconvenient, and the permanent magnet will be damaged.
【实用新型内容】 【Content of utility model】
本实用新型所要解决的技术问题是,克服上述现有技术的缺陷,提供一种利用永磁体与吸合构件之间产生的磁场吸力来实现抓举,利用定位构件来实现定位之永久磁铁用安装构件。The technical problem to be solved by the utility model is to overcome the defects of the above-mentioned prior art, and provide a permanent magnet installation member that utilizes the magnetic field suction generated between the permanent magnet and the attracting member to realize snatching, and uses the positioning member to realize positioning. .
本实用新型提出的技术方案是:The technical scheme that the utility model proposes is:
一种永久磁铁用安装构件,包括:用于吸附永久磁铁之吸合构件、旋合于吸合构件上且可顶触永久磁铁移动之至少一卸载螺栓、定位构件,以及固于所述定位构件上、与吸合构件旋合且可带动吸合构件上下移动之移动构件。A mounting component for a permanent magnet, comprising: a suction component for absorbing a permanent magnet, at least one unloading bolt that is screwed on the suction component and can move against the permanent magnet, a positioning component, and fixed to the positioning component Upper, a moving member that is screwed with the suction member and can drive the suction member to move up and down.
进一步地,further,
所述吸合构件包括一可与永久磁铁吸合之底吸板以及与所述底吸板固定连接的中心支架;The suction member includes a bottom suction plate that can be attracted to the permanent magnet and a central bracket that is fixedly connected to the bottom suction plate;
所述定位构件包括两平行设置的侧定位导向框架,以及连接两侧定位导向框架之顶支架;The positioning member includes two side positioning guide frames arranged in parallel, and a top bracket connecting the positioning guide frames on both sides;
所述移动构件为一移动螺杆,通过顶支架固定于所述侧定位导向框架上;The moving member is a moving screw, which is fixed on the side positioning guide frame through the top bracket;
所述移动螺杆上套设有上、下移位螺母,分别位于顶支架上、下两个端面。The upper and lower displacement nuts are sheathed on the moving screw rod, which are respectively located on the upper and lower end surfaces of the top bracket.
优选地,所述底吸板采用导磁材料制造,所述顶支架、中心支架、卸载螺栓、侧定位导向框架、移位螺杆、上、下移位螺母采用非导磁材料制造。Preferably, the bottom suction plate is made of magnetically conductive material, and the top bracket, center bracket, unloading bolt, side positioning guide frame, shifting screw, upper and lower shifting nuts are made of nonmagnetic material.
有别于现有技术,本实用新型具有下列技术效果:Different from the prior art, the utility model has the following technical effects:
1.本实用新型采用吸合构件,利用永磁体的吸力来实现对永磁体的抓举,相对于机械夹持方法而言,方法更简便,由于不需要对永磁体进行加工,因而不会对永磁体造成损害;1. The utility model adopts the suction member and uses the suction force of the permanent magnet to realize the snatching of the permanent magnet. Compared with the mechanical clamping method, the method is simpler, and since the permanent magnet does not need to be processed, it will not affect the permanent magnet. Magnets causing damage;
2.本实用新型使用了卸载螺栓,可避免吸合构件与永磁体吸合时产生的冲击,同时采用螺栓旋转产生的推力,可平稳地实现吸合构件与永磁体分离;2. The utility model uses unloading bolts, which can avoid the impact generated when the suction member is connected with the permanent magnet, and at the same time, the thrust generated by the rotation of the bolt can be used to smoothly separate the suction member from the permanent magnet;
3.本实用新型移位螺杆与移位螺母的使用,可实现对永磁体的安全方便地就位,通过利用移位螺杆的旋合缓慢移动,可有效避免安装时大磁场吸力产生的冲击的发生;3. The use of the displacement screw and the displacement nut of the utility model can realize the safe and convenient positioning of the permanent magnet. By using the displacement screw to rotate and move slowly, it can effectively avoid the impact caused by the large magnetic field suction during installation. occur;
4.本实用新型采用定位构件,可实现对永磁体的安装定位,有效避免安装时受与周围临近的永磁体或导磁构件间磁力的影响,同时可避免与周围器件间的随机吸合而导致的物品损坏及人员的受伤;4. The utility model adopts a positioning member, which can realize the installation and positioning of the permanent magnet, effectively avoid the influence of the magnetic force between the permanent magnet or the magnetic conduction member adjacent to the surrounding during installation, and at the same time avoid the random attraction and failure of the surrounding devices. damage to items and personal injury;
5.本实用新型为多个架体形构件的相互组合连接,结构非常简单,材料成本及加工成本非常低廉,安装也非常方便。5. The utility model is a combination and connection of a plurality of frame-shaped components. The structure is very simple, the material cost and processing cost are very low, and the installation is also very convenient.
【附图说明】 【Description of drawings】
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型图1之A-A剖视图;Fig. 2 is the A-A sectional view of Fig. 1 of the utility model;
图3为本实用新型吸合构件准备吸取永磁体状态图;Fig. 3 is the status diagram of the suction member of the present invention ready to absorb the permanent magnet;
图4为本实用新型吸合构件吸取永磁体后的状态图;Fig. 4 is a state diagram of the suction member of the present invention after absorbing the permanent magnet;
图5为本实用新型定位构件结构示意图;Fig. 5 is a structural schematic diagram of the positioning member of the present invention;
图6为本实用新型吸取永磁体后安装顶支架及移位螺栓、螺母的工况图。Fig. 6 is a working diagram of the installation of the top bracket, displacement bolts and nuts after the utility model absorbs the permanent magnet.
图中标号说明如下:The symbols in the figure are explained as follows:
1.吸合构件, 11.底吸板, 12.中心支架,1. Suction member, 11. Bottom suction plate, 12. Center bracket,
121.上支架, 122.侧支架,121. Upper bracket, 122. Side bracket,
2.定位构件; 21.顶支架, 22.侧定位导向框架,2. Positioning member; 21. Top bracket, 22. Side positioning guide frame,
31.上移位螺母, 32.下移位螺母,31. Upper shift nut, 32. Lower shift nut,
4.移动螺杆, 5.卸载螺栓, 6.待装配永磁体的构件,4. Move the screw, 5. Unload the bolt, 6. The component to be assembled with the permanent magnet,
7.永久磁铁, 8.固定螺栓。7. Permanent magnet, 8. Fixing bolt.
【具体实施方式】 【Detailed ways】
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1~图6所示,本实用新型实施例包括一用于吸附永久磁铁7之吸合构件1、旋合于吸合构件1上且可顶触永久磁铁7移动之至少一卸载螺栓5、用于施工时将永久磁铁7移动定位之定位构件2,以及固于所述定位构件2上、与吸合构件1旋合且可带动吸合构件2上下移动之移位构件。具体地,所述吸合构件1包括水平设置的底吸板11、一中心支架12,所述底吸板11用于吸附待安装之永久磁铁7,所述中心支架12可为一整体构件,也可如图3、图4所示之由上支架121、两平行设置的侧支架122组合构成,中心支架12与所述底吸板11固定连接,其中所述两侧支架122上端分别连接上支架121两端,下端分别与底吸板11两端固定连接,形成一框架性结构。在所述底吸板11上,设有至少一卸载螺栓5,可根据永久磁铁7尺寸大小设置相应的数量。所述卸载螺栓5旋合于底吸板11上,且可与永久磁铁7顶触。当用于吸附待安装之永久磁铁7时,可使卸载螺栓5向上旋转,其底部向上的方向可等于或高于底吸板11与永久磁铁7的吸合面,以使得底吸板11底面与永久磁铁7上平面完全贴合,保证其吸附的可靠;而当需要安装永久磁铁7时,可使卸载螺栓5向下旋转,其底部向下突出于底吸板11与永久磁铁7的吸合面,使得卸载螺栓5底端与永久磁铁7上平面顶触,并利用其继续向下的作用力使永久磁铁7脱离底吸板11的吸附力,便可置于安装工位上。As shown in Figures 1 to 6, the utility model embodiment includes a
当待装配永磁体的构件6是导磁性材料做成时(例如在电磁铁磁极上附装永磁体),在永磁体7安装时,永磁体7与待装配永磁体的构件6之间会产生磁吸力,这种吸力会因安装距离的接近而急剧增大,这种大磁场吸力产生的冲击,易造成脆性的永磁体7的损坏,装配时,稍有疏忽,还会导致操作人员受伤。因此,本实用新型实施例还有一定位构件2,所述定位构件2可为如图1、图4、图5、图6所示的两平行设置的侧定位导向框架22构成,其上端设有一顶支架21,所述顶支架21通过固定螺栓8与两侧定位导向框架22上端固定连接。在所述顶支架21中心,开设有一螺纹孔,移动螺杆4上端旋合于该螺纹孔中,下端旋合于所述中心支架12上,使顶支架21、侧定位导向框架22、中心支架12及底吸板11相互连接;在所述移动螺杆4上,套设有上移位螺母31和下移位螺母32,分别位于顶支架11上、下两个端面。这样,通过上移位螺母31、下移位螺母32及移动螺杆4的运动,便可带动中心支架12上下移动,进而实现了永久磁铁7的推进和回拉,而侧定位导向框架22则可实现对永磁体7的侧向定位,可避免安装时冲击的发生。When the
本实用新型上述构件中,所述底吸板11采用导磁材料-如Q235制造,可使其与永久磁铁7之间具有较强的吸合力,以实现对永磁体7的抓举,其它构件-顶支架21、侧定位导向框架22、上移位螺母31、下移位螺母32、移位螺杆4、中心支架12、卸载螺栓5则采用非导磁材料-如铝合金、不锈钢等制造。Among the above-mentioned components of the utility model, the
本实用新型安装过程:The utility model installation process:
如图3所示,先将固连在中心支架12上的底吸板11上的卸载螺栓5露出适当长度,再将底吸板11对准待装配的永磁体7,然后按图4所示,回旋各卸载螺栓5至底吸板11完全与永磁铁7贴合,再按图6所示,将顶支架21、移位螺杆4及上移位螺母31、下移位螺母32与中心支架12相连,将侧定位导向框架22置于待装配永磁体的构件6需要安装永磁体7的位置处,然后按图1、图2所示,将图6所示的组件从侧定位导向框架22的上部置入,并将顶支架21用固定螺栓8与侧定位导向框架22固定,保持移位螺杆4不旋转,调节上移位螺母31、下移位螺母32的位置,将永磁体7推至安装位置。永磁体7就位后,用扳手旋动各卸载螺栓5,将底吸板11与永磁体7分离开,然后将整套工装移开即可。As shown in Figure 3, first expose the
以上所述实施例仅表达了本实用新型的较佳的实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express the preferred implementation of the utility model, and the description thereof is more specific and detailed, but should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
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CN102647054A (en) * | 2011-02-22 | 2012-08-22 | 三菱综合材料株式会社 | Rare earth type magnet raw material recovering system |
CN102841010A (en) * | 2012-10-16 | 2012-12-26 | 江南大学 | Anti-shake device for integrated laser Young modulus determinator |
CN106082013A (en) * | 2016-06-22 | 2016-11-09 | 上海交通大学 | A kind of machinery for kicker magnet adhesive, separation and position adjustment |
CN106411070A (en) * | 2016-10-17 | 2017-02-15 | 珠海格力节能环保制冷技术研究中心有限公司 | Magnetic suspension bearing stator magnetic steel assembly positioning device |
CN107845479A (en) * | 2017-12-27 | 2018-03-27 | 江苏巨鑫磁业有限公司 | A kind of permanent magnetism, which is inhaled, picks up device |
CN113012918A (en) * | 2021-02-24 | 2021-06-22 | 武汉理工大学 | Auxiliary installation device for centering installation of permanent magnet component |
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2009
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Publication number | Priority date | Publication date | Assignee | Title |
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CN102118084A (en) * | 2010-01-05 | 2011-07-06 | 北京中科三环高技术股份有限公司 | Assembling device and method of permanent magnet |
CN102118084B (en) * | 2010-01-05 | 2014-05-21 | 北京中科三环高技术股份有限公司 | Assembling device and method of permanent magnet |
CN102647054A (en) * | 2011-02-22 | 2012-08-22 | 三菱综合材料株式会社 | Rare earth type magnet raw material recovering system |
CN102647054B (en) * | 2011-02-22 | 2013-10-09 | 三菱综合材料株式会社 | Rare earth type magnet raw material recovering system |
CN102841010A (en) * | 2012-10-16 | 2012-12-26 | 江南大学 | Anti-shake device for integrated laser Young modulus determinator |
CN106082013A (en) * | 2016-06-22 | 2016-11-09 | 上海交通大学 | A kind of machinery for kicker magnet adhesive, separation and position adjustment |
CN106411070A (en) * | 2016-10-17 | 2017-02-15 | 珠海格力节能环保制冷技术研究中心有限公司 | Magnetic suspension bearing stator magnetic steel assembly positioning device |
CN106411070B (en) * | 2016-10-17 | 2019-01-25 | 珠海格力电器股份有限公司 | Magnetic suspension bearing stator magnetic steel assembling and positioning device |
CN107845479A (en) * | 2017-12-27 | 2018-03-27 | 江苏巨鑫磁业有限公司 | A kind of permanent magnetism, which is inhaled, picks up device |
CN113012918A (en) * | 2021-02-24 | 2021-06-22 | 武汉理工大学 | Auxiliary installation device for centering installation of permanent magnet component |
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