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CN201331946Y - Field high-strength ultra-flexible cable - Google Patents

Field high-strength ultra-flexible cable Download PDF

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CN201331946Y
CN201331946Y CNU2009200880843U CN200920088084U CN201331946Y CN 201331946 Y CN201331946 Y CN 201331946Y CN U2009200880843 U CNU2009200880843 U CN U2009200880843U CN 200920088084 U CN200920088084 U CN 200920088084U CN 201331946 Y CN201331946 Y CN 201331946Y
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core
layer
cable
cables
concentric
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宋建国
李磊
安鸿恩
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Henan Hua Tai special cable Group Co., Ltd
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Henan Huatai Special Cable Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
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    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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Abstract

本实用新型公开了一种野外用高强度超柔电缆,包括由外到内设置的外护层、钢丝编织层、内衬层、芯缆层和实芯绝缘缓冲芯,所述实芯绝缘缓冲芯周围均布有三根同心芯缆,三根同心芯缆外侧螺旋缠绕一根与其结构相同的同心芯缆,所述三根同心芯缆之间设置有填充物,所述填充物由非极性材料组成;所述同心芯缆由导体和绝缘层组成,所述导体由多根软铜线绞合而成,所述绝缘层为弹性复合物。本实用新型适用于恒露在各种恶劣气候环境下工作的搬运机械和起重机械、工程机械、码头起重设备的安装使用,也可用于工业用水、深井和海水等特殊的环境中,具有耐磨损、抗老化、抗撕裂、耐腐蚀等特性,抗拉性能强,适合频繁移动,与普通电缆相比,使用寿命可延长2~3倍。

Figure 200920088084

The utility model discloses a high-strength ultra-flexible cable for field use, which comprises an outer protective layer, a steel wire braided layer, an inner lining layer, a core cable layer and a solid-core insulating buffer core arranged from outside to inside, and the solid-core insulating buffer core There are three concentric core cables evenly distributed around the core, and a concentric core cable with the same structure is spirally wound outside the three concentric core cables. Fillers are arranged between the three concentric core cables, and the fillers are composed of non-polar materials. ; The concentric core cable is composed of a conductor and an insulating layer, the conductor is formed by twisting multiple annealed copper wires, and the insulating layer is an elastic compound. The utility model is suitable for the installation and use of handling machinery, hoisting machinery, engineering machinery, and wharf lifting equipment that Henglu works in various harsh weather environments, and can also be used in special environments such as industrial water, deep wells, and sea water. Wear-resistant, anti-aging, tear-resistant, corrosion-resistant and other characteristics, strong tensile performance, suitable for frequent movement, compared with ordinary cables, the service life can be extended by 2 to 3 times.

Figure 200920088084

Description

野外用高强度超柔电缆 High-strength super-flexible cable for field use

技术领域: Technical field:

本实用新型设计一种电缆,特别是涉及一种野外用高强度超柔电缆,属于电线电缆领域。The utility model designs a cable, in particular relates to a high-strength super-flexible cable for field use, and belongs to the field of electric wires and cables.

背景技术: Background technique:

现有技术中的野外用软电缆,由外到内主要有外护套、包带、芯缆等结构组成,芯缆通常三根以上,其不足之处在于:由于野外使用电缆时拖拽频繁、电缆受到的拉力非常大,普通野外用软电缆抗拉能力不足,因而寿命非常短。The flexible cable for field use in the prior art is mainly composed of outer sheath, tape, core cable and other structures from the outside to the inside. There are usually more than three core cables. The tensile force on the cable is very large, and the tensile strength of ordinary flexible cables for field use is insufficient, so the service life is very short.

实用新型内容: Utility model content:

本实用新型所要解决的技术问题是:提供一种野外用高强度超柔电缆,不但具有非常高的强度,而且具有更好的柔软性,并且使用寿命可延长2~3倍。The technical problem to be solved by the utility model is: to provide a high-strength super-flexible cable for field use, which not only has very high strength, but also has better flexibility, and the service life can be extended by 2 to 3 times.

本实用新型为解决技术问题所采取的技术方案是:The technical scheme that the utility model takes for solving the technical problem is:

一种野外用高强度超柔电缆,包括由外到内设置的外护层、钢丝编织层、内衬层、芯缆层和实芯绝缘缓冲芯,所述实芯绝缘缓冲芯周围均布有三根同心芯缆,三根同心芯缆外侧螺旋缠绕一根与其结构相同的同心芯缆,所述三根同心芯缆之间设置有填充物,所述填充物由非极性材料组成。A high-strength ultra-flexible cable for field use, including an outer sheath, a steel wire braid, an inner lining, a core cable layer and a solid insulating buffer core arranged from the outside to the inside, and the solid insulating buffer core is evenly distributed with Three concentric core cables, a concentric core cable with the same structure is spirally wound outside the three concentric core cables, a filler is arranged between the three concentric core cables, and the filler is composed of non-polar materials.

所述同心芯缆由导体和绝缘层组成,所述导体由多根软铜线绞合而成,所述绝缘层为弹性复合物。The concentric core cable is composed of a conductor and an insulating layer, the conductor is formed by twisting multiple annealed copper wires, and the insulating layer is an elastic compound.

所述内衬层由纺纤材料组成。The inner lining layer is made of spun fiber material.

所述外护层由高强度耐磨护套料组成,由双层共挤而成。The outer sheath is composed of high-strength and wear-resistant sheath material, which is co-extruded by double layers.

本实用新型的有益效果是:The beneficial effects of the utility model are:

1、本实用新型的野外用高强度超柔电缆,中心为一根柔软绝缘实心的缓冲芯,导电线芯由多根软铜线绞合而成,具有柔软、承载电流大等优点;导电线芯绝缘层采用富有弹性的复合物组成,并以螺旋形式缠绕在缓冲芯上,以增强整根电缆的柔软度和曲挠度;在线缆的外层包覆一层钢丝网编织层,更进一步加强整根电缆的抗拉强度,尤其是在超长电缆且经常移动的情况下抵抗外力对电缆的损伤,同时也能消除外应力对电缆的破坏;双层共挤的复合外护套既有高强度又有柔软度,保护电缆线芯不受损伤。1. The high-strength super-flexible cable for field use of the present invention has a soft insulating solid buffer core in the center, and the conductive core is twisted from multiple soft copper wires, which has the advantages of softness and large carrying current; the conductive wire The core insulation layer is made of elastic compound, and is wound on the buffer core in a spiral form to enhance the softness and flexibility of the whole cable; a layer of steel wire braid is coated on the outer layer of the cable to further Strengthen the tensile strength of the entire cable, especially in the case of super long cables and frequent movement to resist damage to the cable by external force, and at the same time eliminate the damage to the cable by external stress; the double-layer co-extruded composite outer sheath has both High strength and softness, protect the cable core from damage.

2、本实用新型的野外用高强度超柔电缆,适用于恒露在各种恶劣气候环境下工作的搬运机械和起重机械、工程机械、码头起重设备的安装使用,也可安装于拖链中,该电缆的中心加强芯可在长距离安装或受到额外张力的情况下起到消除应力的作用;也可用于工业用水、深井和海水等特殊的环境中,牢固而弹性非常高的绝缘层能吸收或缓冲外冲击力和压力,来保证导电线芯不受任何损伤。2. The high-strength super-flexible cable for field use of this utility model is suitable for the installation and use of handling machinery, hoisting machinery, engineering machinery, and wharf lifting equipment that Henglu works in various harsh weather environments, and can also be installed on trailers In the chain, the central strengthening core of the cable can play a role of stress relief in the case of long-distance installation or extra tension; it can also be used in special environments such as industrial water, deep wells and sea water, etc., strong and elastic very high insulation The layer can absorb or buffer external impact and pressure to ensure that the conductive core is not damaged.

3、本实用新型的野外用高强度超柔电缆,与普通铲运机电缆相比具有耐磨损、抗老化、抗撕裂、耐腐蚀等特性,抗拉性能强,适合频繁移动;与普通电缆相比,使用寿命可延长2~3倍。3. The high-strength ultra-flexible cable for field use of the utility model has the characteristics of wear resistance, aging resistance, tear resistance, and corrosion resistance compared with ordinary scraper cables. It has strong tensile performance and is suitable for frequent movement; Compared with cables, the service life can be extended by 2 to 3 times.

4、本实用新型的野外用高强度超柔电缆,为耐气候型电缆,其工作温度可在-25℃至+80℃之间。4. The high-strength super-flexible cable for outdoor use of the utility model is a weather-resistant cable, and its working temperature can be between -25°C and +80°C.

附图说明: Description of drawings:

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式: Detailed ways:

下面结合附图对本实用新型作进一步的说明:Below in conjunction with accompanying drawing, the utility model is further described:

参见图1,图中,1---导体:多股软铜线绞合而成;2---绝缘层:弹性复合物;3---填充物:非极性材料;4---实芯绝缘缓冲芯:弹性复合物;5---内衬层:纺纤材料;6---钢丝网编织层;7---外护层:为双层共挤外护层,高强度耐磨护套料。See Figure 1, in the figure, 1---conductor: multi-strand annealed copper wire twisted; 2---insulation layer: elastic compound; 3---filler: non-polar material; 4--- Solid insulating buffer core: elastic compound; 5---inner lining: textile fiber material; 6---steel mesh braiding layer; 7---outer sheath: double-layer co-extruded outer sheath, high strength Wear-resistant sheathing material.

实施例:一种野外用高强度超柔电缆,包括由外到内设置的外护层7、钢丝网编织层6、内衬层5、芯缆层和实芯绝缘缓冲芯4,所述实芯绝缘缓冲芯4周围均布有三根同心芯缆,三根同心芯缆外侧螺旋缠绕一根与其结构相同的同心芯缆,所述三根同心芯缆之间设置有填充物3;所述同心芯缆由导体1和绝缘层2组成,所述导体1由多根软铜线绞合而成,所述绝缘层2为弹性复合物;所述填充物3由非极性材料组成;所述内衬层5由纺纤材料组成;所述外护层7由高强度耐磨护套料组成,由双层共挤而成。Embodiment: a high-strength ultra-flexible cable for field use, including an outer sheath 7, a steel wire mesh braid layer 6, an inner lining layer 5, a core cable layer and a solid insulating buffer core 4 arranged from outside to inside. There are three concentric core cables evenly distributed around the core insulation buffer core 4, and a concentric core cable with the same structure is spirally wound outside the three concentric core cables, and fillers 3 are arranged between the three concentric core cables; the concentric core cables It consists of a conductor 1 and an insulating layer 2, the conductor 1 is twisted from a plurality of annealed copper wires, the insulating layer 2 is an elastic compound; the filler 3 is composed of non-polar materials; the lining The layer 5 is composed of spinning fiber material; the outer sheath 7 is composed of high-strength wear-resistant sheath material, which is formed by double-layer co-extrusion.

该实用新型的野外用高强度超柔电缆,适用于恒露在各种恶劣气候环境下工作的搬运机械和起重机械、工程机械、码头起重设备的安装使用,也可安装于拖链中,该电缆的中心加强芯可在长距离安装或受到额外张力的情况下起到消除应力的作用;也可用于工业用水、深井和海水等特殊的环境中,牢固而弹性非常高的绝缘层能吸收或缓冲外冲击力和压力,来保证导电线芯不受任何损伤。与普通铲运机电缆相比具有耐磨损、抗老化、抗撕裂、耐腐蚀等特性,抗拉性能强,适合频繁移动;与普通电缆相比,使用寿命可延长2~3倍。The utility model's high-strength super-flexible cable for the field is suitable for the installation and use of Henglu's handling machinery, hoisting machinery, construction machinery, and wharf lifting equipment working in various harsh weather environments, and can also be installed in drag chains , the central strengthening core of the cable can relieve stress in the case of long-distance installation or extra tension; it can also be used in special environments such as industrial water, deep wells and sea water, and the strong and elastic insulation layer can Absorb or buffer external impact and pressure to ensure that the conductive core is not damaged. Compared with ordinary scraper cables, it has the characteristics of wear resistance, anti-aging, tear resistance, and corrosion resistance. It has strong tensile performance and is suitable for frequent movement; compared with ordinary cables, its service life can be extended by 2 to 3 times.

Claims (5)

1、一种野外用高强度超柔电缆,包括由外到内设置的外护层(7)、钢丝编织层(6)、内衬层(5)、芯缆层和实芯绝缘缓冲芯(4),其特征在于:所述实芯绝缘缓冲芯(4)周围均布有三根同心芯缆,三根同心芯缆外侧螺旋缠绕一根与其结构相同的同心芯缆,所述三根同心芯缆之间设置有填充物(3)。1. A high-strength ultra-flexible cable for field use, including an outer sheath (7), a steel wire braid (6), an inner lining (5), a core cable layer and a solid insulating buffer core ( 4), it is characterized in that: three concentric core cables are evenly distributed around the solid insulating buffer core (4), and a concentric core cable with the same structure is spirally wound outside the three concentric core cables, and one of the three concentric core cables is A filler (3) is arranged between them. 2、根据权利要求1所述的野外用高强度超柔电缆,其特征在于:所述同心芯缆由导体(1)和绝缘层(2)组成,所述导体(1)由多根软铜线绞合而成,所述绝缘层(2)为弹性复合物。2. The high-strength super-flexible cable for field use according to claim 1, characterized in that: the concentric core cable is composed of a conductor (1) and an insulating layer (2), and the conductor (1) is composed of a plurality of soft copper Wires are twisted, and the insulating layer (2) is an elastic compound. 3、根据权利要求1所述的野外用高强度超柔电缆,其特征在于:所述填充物(3)由非极性材料组成。3. The high-strength super-flexible cable for field use according to claim 1, characterized in that: the filler (3) is composed of non-polar materials. 4、根据权利要求1所述的野外用高强度超柔电缆,其特征在于:所述内衬层(5)由纺纤材料组成。4. The high-strength super-flexible cable for outdoor use according to claim 1, characterized in that: the inner lining layer (5) is made of spun fiber material. 5、根据权利要求1所述的野外用高强度超柔电缆,其特征在于:所述外护层(7)由高强度耐磨护套料组成,由双层共挤而成。5. The high-strength super-flexible cable for outdoor use according to claim 1, characterized in that: the outer sheath (7) is composed of high-strength wear-resistant sheath material, which is formed by double-layer co-extrusion.
CNU2009200880843U 2009-01-12 2009-01-12 Field high-strength ultra-flexible cable Expired - Fee Related CN201331946Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102837453A (en) * 2012-08-22 2012-12-26 三一重工股份有限公司 Tension member and preparation method and engineering machinery thereof
CN103325469A (en) * 2013-06-26 2013-09-25 金陵科技学院 Sheathed flexible cable
CN106328282A (en) * 2016-11-21 2017-01-11 电子科技大学中山学院 Anti-corrosion stretch-proof industrial control cable
CN113345628A (en) * 2021-01-26 2021-09-03 陈跃超 Special cable for mechanical equipment

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102837453A (en) * 2012-08-22 2012-12-26 三一重工股份有限公司 Tension member and preparation method and engineering machinery thereof
CN102837453B (en) * 2012-08-22 2015-06-10 三一重工股份有限公司 Tension member and preparation method and engineering machinery thereof
CN103325469A (en) * 2013-06-26 2013-09-25 金陵科技学院 Sheathed flexible cable
CN106328282A (en) * 2016-11-21 2017-01-11 电子科技大学中山学院 Anti-corrosion stretch-proof industrial control cable
CN113345628A (en) * 2021-01-26 2021-09-03 陈跃超 Special cable for mechanical equipment
CN113345628B (en) * 2021-01-26 2022-12-13 陈跃超 A special cable for mechanical equipment

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C56 Change in the name or address of the patentee

Owner name: HENAN HUATAI SPECIAL CABLE GROUP CO., LTD.

Free format text: FORMER NAME: HENAN HUATAI SPECLAL CABLE CO., LTD.

CP03 Change of name, title or address

Address after: 450041 Henan Province, Zhengzhou City District Wanquan River Road No. 8

Patentee after: Henan Hua Tai special cable Group Co., Ltd

Address before: 450000 Henan Province, Zhengzhou city north of Fengqing road Henan Huatai special cable Co. Ltd

Patentee before: Henan Huatai Special Cable Co., Ltd.

PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Field high-strength ultra-flexible cable

Effective date of registration: 20150717

Granted publication date: 20091021

Pledgee: China Co truction Bank Corp Zhengzhou Greentown branch

Pledgor: Henan Hua Tai special cable Group Co., Ltd

Registration number: 2015410000006

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Granted publication date: 20091021

Termination date: 20170112

CF01 Termination of patent right due to non-payment of annual fee