CN201327749Y - Magnet structure with colorable surface - Google Patents
Magnet structure with colorable surface Download PDFInfo
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- CN201327749Y CN201327749Y CNU2007201544906U CN200720154490U CN201327749Y CN 201327749 Y CN201327749 Y CN 201327749Y CN U2007201544906 U CNU2007201544906 U CN U2007201544906U CN 200720154490 U CN200720154490 U CN 200720154490U CN 201327749 Y CN201327749 Y CN 201327749Y
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Abstract
Description
技术领域:Technical field:
本实用新型涉及一种具有可着色表面的磁铁结构,尤指一种在磁铁表面覆着一与磁铁及颜料,均具有高附着性(high adhesion)的着墨表层,以提升在磁铁表面上着色或印刷图案处理的技术。The utility model relates to a magnet structure with a colorable surface, in particular to an inking surface layer covered with magnets and pigments on the surface of the magnet, both of which have high adhesion (high adhesion), so as to improve the coloring or coloring on the surface of the magnet. Printing pattern processing technology.
背景技术:Background technique:
一般磁铁多是以氧化铁粉末或再加入橡胶、塑料混合的复合材料中,再经由至少一次的着磁加工,使该复合材料感应出磁极,进而形成具韧性且可对铁质材料产生吸附的磁铁。Generally, magnets are mostly made of iron oxide powder or added to a composite material mixed with rubber and plastic, and then undergo at least one magnetization process, so that the composite material will induce magnetic poles, and then form a flexible magnet that can adsorb ferrous materials. magnet.
特别需注意的是传统的橡胶磁铁在使用的情形中,会有磁粉(氧化铁)脱落沾附使用者双手情形;人员在使用当中,若没有将残留在手上的磁粉洗净,而不慎误食或是跟身体较为敏感的部位(如眼部)接触,将对健康产生极大的伤害。Special attention should be paid to the fact that when the traditional rubber magnet is used, the magnetic powder (iron oxide) will fall off and stick to the hands of the user; Ingestion or contact with more sensitive parts of the body (such as eyes) will cause great harm to health.
为了改善这问题,在已知的技术中,如图1及图2所示,会在橡胶磁铁表面涂布或版印一层亮光油或涂布漆料61加以隔离,但是,由于一般胶料或漆料与磁铁的表面特性异极为明显,因此,在磁铁对折处的漆料层,仍常因使用上的操作产生龟裂或剥落的情形,造成软性磁铁表面不美观及使用中容易污染的缺点。In order to improve this problem, in the known technology, as shown in Figure 1 and Figure 2, a layer of varnish or
另一方面,已知的橡胶磁铁表面的颜色因氧化铁成分而呈黑褐色,如果要改变橡胶磁铁表面的颜色,在一典型的方法中,是在磁铁表面上以颜料或漆料加以印刷或涂覆;但是,由于橡胶磁铁(氧化铁)的粒子结构,与一般漆料的料子结构相距甚远,使颜(漆)料不易直接附着在磁铁上;且,即使已顺利把颜料着附在磁铁的表面,在往后的使用过程中,特别是在常有弯折使用的情形的软性磁铁夹、活页夹、折曲饰片或磁性书签等橡胶磁铁物品的表面的颜(漆)料,会因其与磁铁间粒子的悬殊差异,而导致附着性欠佳,容易产生脱落或龟裂的情;使用者在应用该等表面隔离层或色层附着效果欠佳的磁铁,其脱落的磁粉或漆料将会产生明显的污染问题,且欲在其表面制设图案时,亦因色彩饱和度受到极大限制,而只能成就简单图形,使用范围难能扩展。因此,如何稳定着色在磁铁的表面,以及如何增加颜(漆)料与磁铁间的附着能力,实为目前相关业界亟待突破的课题。On the other hand, the color of the surface of the known rubber magnet is dark brown due to the iron oxide component. If the color of the surface of the rubber magnet is to be changed, in a typical method, it is printed or printed with pigment or paint on the surface of the magnet. However, due to the particle structure of the rubber magnet (iron oxide), it is far from the material structure of the general paint material, so that the paint (paint) material is not easy to directly attach to the magnet; and, even if the pigment has been successfully attached to the The surface of the magnet, in the future use process, especially the color (paint) material on the surface of rubber magnet items such as soft magnet clips, binder clips, bending trims or magnetic bookmarks that are often bent and used , it will cause poor adhesion due to the great difference between the particles and the magnet, and it is easy to fall off or crack; when the user uses the magnet with poor adhesion effect of the surface isolation layer or color layer, the peeling off Magnetic powder or paint will cause obvious pollution problems, and when it is desired to make patterns on the surface, the color saturation is greatly limited, so only simple graphics can be achieved, and the scope of use cannot be expanded. Therefore, how to stabilize the coloring on the surface of the magnet, and how to increase the adhesion between the paint (paint) material and the magnet are issues that need to be broken through in the relevant industries.
此前,曾有人提出在橡胶磁铁60的表面,请参见图3所示,以黏胶或机具加工贴合具有颜色或图案的纸张、PP合成纸、PVC或PET表层62,以形成隔离及表面颜色,惟此种型态的磁铁,仍然容易在使用中造成表面绉褶或表面剥落而影响外观,无法完全解决传统者的困扰,且每次表层62的图案制造,受到印刷机制版费的限制,而需有最低印量的要求,难以推广到极少数印量的使用族群。Previously, it was proposed that on the surface of the
再者,目前尚无一种磁铁可直接提供使用者在其表面进行上色、画图或印刷者,虽前有人尝试在磁铁表面预先贴合如纸张、合成表层或布料等媒合材料,再于该媒合材料的外表进行着色或印刷,而能产生较饱和美好的色彩效果,但仍然无法突破前述易脱落或产生龟裂绉褶的缺失,亟待改善。Furthermore, there is currently no magnet that can directly provide users with coloring, drawing or printing on its surface. Although some people have tried to pre-paste matching materials such as paper, synthetic surfaces or cloth on the surface of the magnet, and then The surface of the matching material is colored or printed to produce a more saturated and beautiful color effect, but it still cannot break through the above-mentioned lack of easy falling off or cracking and creases, which needs to be improved urgently.
近来,更有人利用混合颜(漆)料涂布于磁铁60表面,虽然可以改善颜色层的剥落或龟裂现象,但无法再于其上进行简便的着色或印刷,则是其缺失,以上请参见图4。Recently, some people use mixed paint (lacquer) to coat the surface of the
代表性地来说,如果能重行设计考虑磁铁的组织结构,并能提供一具有良好油墨或颜料附着能力的着墨表层,进而改善上述着色不易的缺失,将对磁铁产品的应用范畴提供大幅的成长效果。Typically, if the structural structure of the magnet can be redesigned and considered, and an inked surface layer with good ink or pigment adhesion can be provided to improve the above-mentioned lack of easy coloring, it will provide a substantial growth in the application range of magnet products Effect.
实用新型内容:Utility model content:
本实用新型所要解决的技术问题是:针对上述现有技术的不足,提供一种具有可着色表面的磁铁结构,即预制一层与磁铁达到极高附着性的着墨表层于磁铁表面,该着墨表层与所述颜(漆)料或油墨的特性接近,可在相互间产生紧密且稳固的结合效果,使所述磁铁表面上因该着墨表层的密切结合,而可呈现特别且不易脱落的可着色或可印刷特性,形成一可美化磁铁表面的结构层。The technical problem to be solved by the utility model is to provide a magnet structure with a colorable surface in view of the deficiencies of the above-mentioned prior art, that is, to prefabricate a layer of ink-coated surface layer on the surface of the magnet with extremely high adhesion to the magnet, and the ink-coated surface layer It is close to the characteristics of the pigment (paint) material or ink, and can produce a tight and stable bonding effect between them, so that the surface of the magnet can present a special colorable color that is not easy to fall off due to the close bonding of the ink surface layer. Or printable properties, forming a structural layer that can beautify the surface of the magnet.
为了解决上述技术问题,本实用新型所采用的技术方案是:一种具有可着色表面的磁铁结构,包含有一磁铁,所述磁铁的表面布置有与磁铁间具有高密着度的着墨表层,且该着墨表层与油墨或颜料亦具有高密着度。In order to solve the above technical problems, the technical solution adopted by the utility model is: a magnet structure with a colorable surface, including a magnet, the surface of the magnet is arranged with an inked surface layer with a high degree of adhesion between the magnet, and the The inked surface layer also has high adhesion to ink or pigment.
所述着墨表层为由高分子树脂、良吸墨性原料及密着度增进剂混合产生的着墨层材料所布置的薄层。The ink-receiving surface layer is a thin layer arranged by the ink-receiving layer material produced by mixing high molecular resin, good ink-absorbing raw material and adhesion promoter.
如此,使得上述着墨表层与磁铁的表面间稳固结合而不易剥落,进而可在该着墨表层之上进行着色或印刷,令该等磁铁的着色或印刷的效果得以适度提升,且相对扩展磁铁表面着色成印刷的可靠范畴;于该薄形磁铁的非可着色的侧面上被覆黏胶层(在该磁铁背面上被覆黏胶),使至少一侧面具有黏着他物的效果,将可更便利于使用;当具有背胶的薄形磁铁施以长带状的分条切割,即可成为一胶带型磁铁,令使用范围为广泛;若在其至少一表面上布置有一相同方向连续排列的压纹组织、线形凹点组织、细凹沟组织等可撕裂纹结构,将有利于使用者以一外力或剪力沿所述至少一连续排列的可撕裂纹结构施加于这磁铁时,可从该可撕裂纹结构布置的路径简易撕裂或撕断;依上述具有背胶并加以分割成长带型的磁铁,更可卷收成包层的包卷状态,即成为一胶带形式。In this way, the above-mentioned inked surface layer is firmly bonded to the surface of the magnet and is not easy to peel off, and then it can be colored or printed on the inked surface layer, so that the effect of the coloring or printing of these magnets can be moderately improved, and the surface of the magnet is relatively expanded. Reliable range for printing; coating the non-colorable side of the thin magnet with an adhesive layer (coated with adhesive on the back of the magnet), so that at least one side has the effect of sticking other objects, which will be more convenient to use ; When the thin magnet with back glue is cut into long strips, it can become a tape-type magnet, which makes the application range wider; if there is an embossed structure arranged continuously in the same direction on at least one surface When the tearable grain structure such as linear pit structure and fine groove structure will be beneficial to the user to apply an external force or shear force to the magnet along the at least one continuously arranged tearable grain structure, it can be obtained from the The path arranged by the tearable grain structure is easy to tear or tear off; according to the above-mentioned magnets with backing adhesive and divided into long strips, they can be rolled into a wrapping state, that is, a tape form.
有关本实用新型的详细构造、应用原理、作用与功效,请参照以下列附图所作的说明,即可得到进一步的了解。For the detailed structure, application principle, function and effect of the present utility model, please refer to the descriptions of the following accompanying drawings for further understanding.
附图说明:Description of drawings:
图1是传统涂布亮光油或颜(漆)料于磁铁表面的加工示意图。Figure 1 is a schematic diagram of the traditional process of coating varnish or paint (lacquer) on the surface of a magnet.
图2是传统网版或凸版印刷布置光亮油或颜(漆)料于磁铁表面的加工示意图。Fig. 2 is a schematic diagram of traditional screen or letterpress printing to arrange varnish or paint (lacquer) on the surface of the magnet.
图3是传统黏贴结合颜色表层于磁铁表面的加工示意图。Fig. 3 is a schematic diagram of the processing of the traditional adhesive bonding color surface on the surface of the magnet.
图4是传统涂布混拌颜料的紫外线胶层表面的加工示意图。Fig. 4 is a schematic diagram of the processing of the surface of the ultraviolet adhesive layer of traditional coating mixed pigments.
图5是本实用新型的加工组合程序示意图。Fig. 5 is a schematic diagram of the processing combination program of the present invention.
图6是本实用新型的磁铁表面以喷涂方式形成着墨表层的加工状态示意图。Fig. 6 is a schematic diagram of the processing state of the surface of the magnet of the present invention formed by spraying an inked surface layer.
图7是磁铁表面以涂布方式形成着墨表层的加工状态示意图。Fig. 7 is a schematic diagram of the processing state in which the surface of the magnet is formed with an inked surface layer by coating.
图8是在磁铁上打印图案的加工示意图。Fig. 8 is a schematic diagram of the process of printing a pattern on a magnet.
图9是图8中A的放大图。Fig. 9 is an enlarged view of A in Fig. 8 .
图10是本实用新型以转印技术印制图案或色彩的加工示意图。Fig. 10 is a schematic diagram of the utility model for printing patterns or colors by transfer printing technology.
图11是薄型磁铁背面涂布黏胶的结构示意图。Fig. 11 is a schematic diagram of the structure of the adhesive coated on the back of the thin magnet.
图12是图11的实施例再施加细凹沟型可撕裂纹结构的示意图。FIG. 12 is a schematic diagram of the embodiment of FIG. 11 reapplying the fine groove type tearable crack structure.
图13是薄型磁铁再以裁切机具加以分割成长条状带片的施作示意图。Fig. 13 is a schematic diagram of the thin magnets being divided into long strips by a cutting machine.
图14是经图13所示分割作业后,再加以收卷的胶带型磁铁结构示意图。Fig. 14 is a structural schematic diagram of a tape-shaped magnet that is wound up after the division operation shown in Fig. 13 .
图15是本实用新型的可撕裂纹结构的撕裂初始状态示意图。Fig. 15 is a schematic diagram of the initial tearing state of the tearable grain structure of the present invention.
图16是本实用新型的实施例再施加线形细凹点或细穿孔可撕裂纹结构的示意图。Fig. 16 is a schematic diagram of the embodiment of the present utility model with linear thin concave points or thin perforated tearing structure.
图17是图16中B的放大图。FIG. 17 is an enlarged view of B in FIG. 16 .
标号说明:Label description:
1 主滚筒单元 2、3压动滚筒单元1
4 副滚筒单元 5 刀具组4
10 高分子树脂 20 良吸墨性原料10 Polymer resin 20 Good ink absorption material
30 附着性增进剂 40 着墨层材料30
50 着墨表层 60 磁铁50 Inking
61 亮光油或涂布漆料 62 PVC或PET表层61 Varnish or
63 紫外线胶 64 细凹沟可撕裂纹结63
构structure
64A细凹点或细穿孔可撕裂纹 65 撕开64A fine concave point or fine perforation
70 列表机 80 颜色或图形70
81 图或颜色层 90 黏胶层81 Pattern or
具体实施方式:Detailed ways:
本实用新型的磁铁,如图5及图6-图7所示,主要是以相当量的高分子树脂10、良吸墨性原料20及密着度增进剂30等配料混合研磨以产生着墨层材料40;其中亦可视需要再加入湿润分散剂;其中的高分子树脂10,可选择与磁铁60(特别是橡胶磁铁)具有良好附着特性的合成树脂;再者,良吸墨性原料20则可选自二氧化钛、锌钡白或碳酸钙等吸墨性良好的材料之一或组成物加以应用;密着度增进剂30可为胺基硅烷;湿润分散剂可为聚羧酸胺盐。磁铁60部份,则系以可磁化材料如:钡、锶、铷、钴、錋、铁或氧化铁等可受磁性感应而磁化的诸元素之中,至少其一或其组成物所制成,若再加入橡胶复合材料,则可形成橡胶磁铁材料。The magnet of the present utility model, as shown in Fig. 5 and Fig. 6-Fig. 7, mainly mixes and grinds ingredients such as a considerable amount of polymer resin 10, a good ink-absorbing material 20 and an adhesion promoter 30 to produce an
由于上述调配混合研磨而成的着墨材料40,具有与磁铁60的表面间极良好的附着特性;再以涂布机(如图7)或喷涂机(如图6)等着墨机器,在磁铁60的表面涂布上一层着墨层材料40,再通过干燥设备的干燥或化学架桥作用,使得该着墨层材料40在磁铁60的表面固化形成一均匀的着墨表层50;其中,该着墨表层50与该磁铁60的表面,因具有极高附着效果,不易产生剥落或龟裂的现象,且表面均匀度极高,该着墨表层50亦与油墨或颜(漆)料之间具有极佳的吸墨着色特性,因此,如图8及图9所示,在该着墨表层50之上,极适合再进行印刷或着色,可直接以列表机70或绘图机直接进行计算机绘图的打印输出细致又缤纷的图案80。The inking
请参图10所示,所述具有着墨表层50的磁铁,其表面所述具有着墨表层50的磁铁,其表面所布置的图案或颜色,除可如上的计算机印制或直接以印刷机具印刷之外,更可以利用转印技术,将图或颜色层81转印于磁铁60的表面;在产品型态上,由于表面着色更为简易可行,除全面涂布单一颜色的型态外,更可在一片状磁铁60的单侧表面或上下双侧表面上全部或局部涂布着墨表层50,以形成各不相同的保护与衬饰作用。Please refer to shown in Figure 10, the magnet with the ink-absorbing
请参阅图11所示,在磁铁非可着色的该侧面上更可被覆一黏胶层90使该侧面具有可黏着于他物之上的效果;并且可在该磁铁60之上,布置有相同方向且连续排列的可撕裂纹结构64,如图12所示,其布置型式可为等间距或非等间距或依磁极间距为准等不同型式。该可撕裂纹结构64系可以一设定深度的沟槽型式加以配置;再将具有可着色表层50或颜色层81的一面侧朝向外,且黏胶层90的一面朝向内侧,共同形成一卷收状态。再者,上述可撕裂纹结构64的型态概可为一线形细凹沟,如图12所示,或线形排列的细凹点或线形排列的细穿孔64A,如图16及图17所示等。Please refer to shown in Fig. 11, on this side of magnet non-colorable can be covered with an
请参阅图13,特别显示了一自动化裁切机具的裁切、卷收作业的示意图,提供了数个滚筒单元(1、2、3、4)、刀具组5,及已加工过而具有或尚未具有可撕裂纹结构64的原磁铁60设置于主滚筒单元1上,使原磁铁60经依双压动滚筒单元2、3带出后,由刀具组5分割,及副滚筒单元4的卷收,使原磁铁60成数长条状条带片,分布于各副滚筒单元4上加以卷收,以形成如图14般的多层次包卷胶带状态。Please refer to Fig. 13, which shows a schematic diagram of the cutting and winding operation of an automatic cutting tool in particular, providing several drum units (1, 2, 3, 4),
请参考图15,可以了解的是,一设置有可撕裂纹结构64的磁性胶带,在操作上,可容许人员以徒手施加一外力或剪力沿所述至少一连续排列的可撕裂纹结构64的方向撕开65。Please refer to FIG. 15, it can be understood that a magnetic adhesive tape provided with a
综上所述可知,本实用新型的具有可着色表面的磁铁结构,确足以善旧法的缺失,且在磁铁(包括橡胶磁铁及一般软硬或磁铁)的制造技术发展的有限领域中,已提供了相当大的进步,而能充分符合新型专利申请的要件。In summary, it can be seen that the magnet structure with a colorable surface of the present invention is enough to improve the lack of the old method, and in the limited field of manufacturing technology development of magnets (comprising rubber magnets and general soft and hard magnets), it has provided Considerable progress has been made, and the requirements for patent applications for new models can be fully met.
惟以上所述,仅为本实用新型的各种较佳的实施例而已,并非用来限定本实用新型,大凡熟悉本项技艺者,在不悖离本实用新型的精神范围内所作的种种变化或均等修饰,均应属本专利范围所涵盖。But the above are only various preferred embodiments of the present utility model, and are not used to limit the present utility model. Those who are familiar with this skill can make various changes without departing from the spirit of the present utility model. Or equivalent modification, all should fall within the scope of this patent.
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Cited By (2)
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CN101256872B (en) * | 2007-02-09 | 2011-09-07 | 吴泓志 | Magnet with colorable surface and method of manufacture |
CN113261734A (en) * | 2020-02-17 | 2021-08-17 | 徐志春 | Magnetic facial makeup in hierarchical structure |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101256872B (en) * | 2007-02-09 | 2011-09-07 | 吴泓志 | Magnet with colorable surface and method of manufacture |
CN113261734A (en) * | 2020-02-17 | 2021-08-17 | 徐志春 | Magnetic facial makeup in hierarchical structure |
WO2021164468A1 (en) * | 2020-02-17 | 2021-08-26 | 徐志春 | Magnetic facial mask having layered structure |
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