The intelligent high-efficient energy-saving LED road lamp
Technical field
The utility model relates to a kind of intelligent high-efficient energy-saving LED road lamp, more particularly, relates to a kind of have automatic over-voltage protection function, automatic time delay cut down the consumption of energy function, the high efficiency energy-conserving LED street lamp of high temperature protection function automatically.
Background technology
At present, known LED street lamp structure is made up of housing, radiator, Switching Power Supply.Using more at present, LED road lamp switch power supply generally has current rectifying and wave filtering circuit, adjust circuit, sample circuit, current foldback circuit and DC constant current output circuit.Its shortcoming is: heat spreader structures complexity, weight are big, do not have automatic protection functions.Because the working time of street lamp generally is that at 6 in evening is to point in mornings six, during low power consumption, because the regulation process in power plant is poor, line voltage has moment rising phenomenon at dead of night, the common LED street lamp does not have the automatic high pressure defencive function, and the phenomenon that causes the LED street lamp to damage is just inevitable; In addition, the common LED street lamp adopts great power LED light emitting diode string, parallel circuit, and each serializer circuit does not have independently DC/DC constant-current control circuit, causes the electric current of each series circuit to distribute inconsistent, what electric current was big just generates heat and light decay easily, influences the service efficiency and the life-span of LED street lamp; The pole temperature of LED light emitting diode can not surpass 60 degree Celsius, and the common LED street lamp does not have the automatic temperature-adjusting control circuit, and is in case overtemperature will cause light source to extinguish or dead lamp, seriously unfavorable to road safety; The common LED street lamp is not definited time-lag flow control circuit, energy savings to greatest extent yet.
The utility model content
The technical problems to be solved in the utility model is, defectives such as, no automatic protection functions big at existing LED lamp post structure complexity, weight provide a kind of intelligent high-efficient energy-saving LED road lamp simple in structure, in light weight, as to have automatic protection functions that has.
The technical scheme that its technical problem that solves the utility model adopts is: construct a kind of intelligent high-efficient energy-saving LED road lamp, comprising housing, described housing is provided with powerhouse dome; Connect radiator on the described powerhouse dome, the PCB aluminium base is installed in the radiator; On the described PCB aluminium base LED light emitting diode is housed, is with prefocus cup above the described LED light emitting diode, the lens pressing plate is arranged on the described prefocus cup; Be equipped with in the described powerhouse dome in AC/DC Switching Power Supply, the described AC/DC Switching Power Supply DC/DC constant-current control circuit, high voltage control circuit, bright control circuit, time control circuit and temperature-control circuit are housed; Be connected to temperature sensor on the described PCB aluminium base; Light control sensor is housed on the described housing, and described housing and radiator are fixed by connecting rod screw; Secondary optics is housed on the described radiator handles lens, between described secondary optical lens and the radiator waterproof adhesive tape is housed.
Intelligent high-efficient energy-saving LED road lamp described in the utility model, the AC/DC Switching Power Supply is housed in its powerhouse dome, independent DC/DC constant-current control circuit is housed in the AC/DC Switching Power Supply, be used to guarantee that each paths of LEDs light source always works in constant voltage and current environment, guarantee that each string LED light emitting diode is operated under rated voltage and the electric current, thereby can delay light decay, guarantee the life-span of LED light emitting diode.
Intelligent high-efficient energy-saving LED road lamp described in the utility model, the high voltage control circuit is housed in the AC/DC Switching Power Supply, its function is to prevent that moment that street lamp is operated in line voltage during low power consumption in the late into the night from appreciating and damage the LED road lamp power supply, guarantees the safety of road lighting.
Intelligent high-efficient energy-saving LED road lamp described in the utility model also is equipped with bright control circuit in its AC/DC Switching Power Supply, and it connects light control sensor, can make street lamp realize a day shiny black lamp, and the automatic open close function that daybreak turns off the light prevents waste of electric energy.
Intelligent high-efficient energy-saving LED road lamp described in the utility model, in its AC/DC Switching Power Supply time control circuit is housed also, the electric current of timing automatic minimizing road-light light-source constantly at dead of night, both can prolong the life-span of LED light emitting diode, saves energy again, and street lamp illumination has only reduction by 1/3rd, can guarantee that street lamp illumination is within safety illumination.
Intelligent high-efficient energy-saving LED road lamp described in the utility model, in its AC/DC Switching Power Supply temperature-control circuit is housed also, it connects temperature sensor, temperature sensor directly detects LED light emitting diode contact operating temperature, and when temperature rose to rated value, temperature-control circuit was taken measures automatically, reduce LED light emitting diode operating current, operating temperature is descended, and its function is the life-span that prolongs the LED light emitting diode, guarantees the street lamp work safety.
Intelligent high-efficient energy-saving LED road lamp described in the utility model is with prefocus cup above the described large-power light-emitting diodes, and the lens pressing plate is arranged on the described prefocus cup; Secondary optics also is housed on radiator handles lens, waterproof adhesive tape also is housed between described secondary optical lens and the radiator.Have the lens pressing plate to be used for fixing prefocus cup on the prefocus cup, making it can be because of the vibration displacement, and waterproof adhesive tape seals, and does not allow rainwater or fog invade lamp interior; The effect of described prefocus cup is that the white light that led light source produces is gathered together, and light is outranged, and can make illuminance of ground improve 2-3 doubly; The effect that described secondary optics is handled lens is to allow light by birefringence, and the light of assembling is spread once more, illuminance of ground is had a wide reach, to satisfy the road Lighting Design standard.
Implement intelligent high-efficient energy-saving LED road lamp of the present utility model, have following beneficial effect:
(1) by in the LED street lamp, adding intelligent electric power, make the LED street lamp that control of light-operated, time and temperature control arranged, can prevent that bright lamp of daytime from causing waste according to ambient brightness automatic open close street lamp; Can make street lamp when the time after midnight to dawn, time period road travel and pedestrian's flow reduced, reduce supply current automatically, illumination is controlled at safe range, increase energy-saving effect and prolong the light fixture effect in service life thereby play; When LED light emitting diode operating temperature during near its limit critical-temperature, reduce its operating current automatically, both protected light source to be without prejudice, guarantee the safe illumination of road again.
(2) because the AC/DC Switching Power Supply has overvoltage protection, when the electrical network surge voltage surpassed 300V, Switching Power Supply was protected automatically, shut-off circuit; When the surge voltage peak value drops to below the 300V, Switching Power Supply is recovered automatically, because this process is moment (nanosecond time) to take place, has both guaranteed the safety of power supply and light source, be unlikely to again to cause high voltage to quit work, it is dark and the road safety accident takes place to form moment.
(3) LED street lamp operating efficiency improves, actual measurement quiescent dissipation<0.8W, operating efficiency>90%, luminous efficiency>80%; Than with the high-pressure mercury lamp energy savings of illumination more than 80% (this example 72W power LED street lamp can than 400W power high-pressure mercury lamp or the same illumination of metal halid lamp);
(4) adopted advanced power supply chip control and circuit topology to make its work more stable.Input power factor is promoted to more than 0.95, and current harmonics (THD) content is reduced to 5%-8%, electric network pollution is fallen cause the requirement of minimum and satisfied relevant international standard to harmonic wave.Therefore almost do not have reactive power, can reduce the sectional area of transmission line of electricity, save a large amount of non-ferrous metals, big to the electrical network contribution.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples, in the accompanying drawing:
Fig. 1 is the utility model external structure schematic diagram;
Fig. 2 is the utility model internal structure schematic diagram
Fig. 3 is that secondary optics is handled schematic diagram;
Fig. 4 is the AC/DC electrical block diagram;
Fig. 5 is an intelligent control functional block diagram in the utility model preferred embodiment.
The specific embodiment
Please refer to Fig. 1 to Fig. 5, the utility model is a kind of intelligent high-efficient energy-saving LED road lamp, and comprising housing 1, described housing is provided with powerhouse dome 2; Connect radiator 3 on the described powerhouse dome 2, PCB aluminium base 4 is installed in the radiator 3; On the described PCB aluminium base 4 LED light emitting diode 5 is housed, is with prefocus cup 6 above the LED light emitting diode 5, lens pressing plate 6-1 is arranged on the described prefocus cup 6; Also be equipped with in the described powerhouse dome 2 in AC/DC Switching Power Supply 7, the described AC/DC Switching Power Supply 7 DC/DC constant-current control circuit 8, high voltage control circuit 9, bright control circuit 10, time control circuit 11 and temperature-control circuit 12 also are housed; Also be connected to temperature sensor 13 on the described PCB aluminium base 4; Light control sensor 14 also is housed on the described housing 1, and described housing 1 and radiator 3 are fixing by connecting rod screw 15; Secondary optics also is housed on the described radiator 3 handles lens 16, between described secondary optical lens 16 and the radiator 3 waterproof adhesive tape 17 is housed also.
As everyone knows, LED is a kind of electroluminescence device, and its basic physical process is the transformation of electric energy to luminous energy.The so-called power that improves LED promptly is to improve electricity input energy, can obtain big as far as possible luminous power output simultaneously again.Usually the opto-electronic conversion power of luminous energy (luminous flux) meaning that the unit input power is produced is called for short light efficiency.Strengthen input power and can improve the LED light efficiency, but a large amount of practice shows that LED can not too strengthen input power that fundamental cause is because LED can emit a large amount of heat in the course of the work, and the tube core junction temperature is risen rapidly, input power is high more, and heating effect is big more.The rising of temperature will cause the variation and the decay of device performance, and led light source may lose efficacy when temperature surpasses 60 ℃.The cooling of diode is the subject matter that Machine Design and circuit-board laying-out need be considered.Temperature can influence the output brightness of device, when device when environment temperature is raised to 120 ℃, brightness will descend nearly 35%.The die temperature of LED also can influence the emission wavelength of device, and wavelength almost can change 4-9nm under 100 ℃ variations in temperature.The heat that produces in the time of light emitting diode must being worked is dispersed into the operate as normal that could guarantee light emitting diode in the extraneous air rapidly, promptly needs the temperature of lamp interior is directed on the street lamp housing.
The heat radiation of light fixture is relevant with the surface area of the thermal conductivity factor of material and material, the thermal conductivity factor of common used material such as subordinate list 1.The road illuminating lamp housing is because the setting height(from bottom) height belongs to cantilever design again, and the influence of shear force of wind-engaging is bigger, so necessary consideration is in light weight, wind loading rating is strong, has streamlined structure, is convenient to characteristics such as heat radiation.Select aluminium alloy more satisfactory according to the security of road illuminating lamp and the cost performance of material.The key that solves heat dissipation problem is thermal convection current, and emphasis has considered to utilize the Nature cross-ventilation heat conduction problem among the utility model embodiment.On radiator, arrange fin according to the thermal source of each LED light emitting diode, the heat that produces when making the work of LED light emitting diode, conduct to the heat radiation wing rapidly by aluminium base, the heat radiation wing is exposed in the air, utilizes the convection action of the Nature, and heat is distributed rapidly.
The thermal conductivity coefficient of the heat sink material that table 1. is commonly used
Title material |
Carbon steel |
Tin |
Pure iron |
Brass |
Zinc |
Molybdenum |
Aluminium alloy |
Silver |
Fine copper |
Fine aluminium |
Thermal conductivity coefficient (w/cmk) |
39.2 - 36.7 |
67 |
81 |
109 |
121 |
138 |
162 |
427 |
398 |
236 |
The present road lighting of China 250W high-pressure mercury lamp commonly used or 400W metal halid lamp, the utility model embodiment solves substituting of the most frequently used 250W sodium vapor lamp emphatically, according to the efficient of led light source, selects for use the 1W large-power light-emitting diodes to make light source, its performance such as table 2:
Model |
Power |
Pedestal |
φ(lm) |
TC(K) |
Burn-in test (hour) |
Light decay φ (lm) |
VF |
1ELW383CR |
1W |
Copper |
80-95lm |
5000-6000 |
10,000 |
10% |
3.0-3.8 |
2ELW383RY |
1W |
Copper |
75-90lm |
5000-6000 |
10,000 |
8-15% |
3.0-3.8 |
3ELW383XM |
1W |
Copper |
70-80lm |
5000-6000 |
6000 |
20% |
3.0-3.8 |
4ELW383PR |
1W |
Copper |
70-80lm |
5000-6000 |
6000 |
25% |
3.0-3.8 |
Lighting source of the present utility model is the modularized combination type structure, and each module 18 LEDs light emitting diode according to calculating, is selected the circuit structure of six lamp pearl series connection for use, and promptly 18 light emitting diodes of each module are formed the matrix arrangement.As long as the utility model embodiment selects the i.e. LED light emitting diode of 72 1W power of four modules for use, 72W power can reach 12 meters bar illuminance of grounds of actual measurement greater than 50lx.The illumination requirement that has surpassed high-grade main trunk road.
Key of the present utility model is intelligent electric power design (Fig. 4).The LED illuminator need be powered by means of constant current, it is to utilize linearity or switching mode AC/DC voltage-stablizer to provide the constant current power supply in conjunction with specific feedback circuit for LED that the constant current of main flow at present drives design, in order to satisfy the voltage requirements of most countries in the world, this project AC/DC exchanges the input service scope and is selected in 90-300V.Output voltage require safe voltage (AC36, DC48V) in the scope, the optimum operating voltage of LED light emitting diode is 3.02V-3.4V, press LED standard operation voltage 3.3V and designs, it is 19.8V that six series connection require dc voltage, standard is decided to be 20V ± 0.2V.The standard output current is according to 350mA, if 12 tunnel outputs need 4200mA altogether.
At present, the LED design industry exists the impercipient problem of the demand of special trade, normal some unpractical power supply designs that adopt in the design.Ignored the influence of the variation of electric current to the led light source life-span, the distribution inequality takes place in electric current in the ifs circuit, the LED light-emitting diode luminance that obtains big electric current increases and increases along with electric current, and variation may be brought up to 40 lumens from 20 lumens, has raise but the operating temperature of LED is also corresponding.In case temperature surpasses the limit warm spot of LED, will influence life-span and the reliability of LED, therefore, light decay just takes place soon after causing a lot of LED illuminations to light, the bright dark inequality of lamp pearl in the same light fixture has shortened service life of LED illumination greatly.This is a sixty-four dollar question in the design constant current driving process.Therefore, the utility model after the output of high efficiency constant current switch power supply, adopted again independently efficient DC/DC constant-current drive circuit with the Current Control of each paths of LEDs illumination in constant scope.Load same electric current to each string LED light emitting diode and guarantee uniform white light.The basic circuit of DC/DC constant voltage power supply adopts feedback resistance RFB1 and RFB2, and when load current changed, VFB also changed thereupon, and the DC/DC voltage-stablizer is adjusted the positive terminal voltage of LED then by the variation of perception VFB, makes the electric current of the LED that flows through keep constant.Here it is utilizes DC/DC voltage-stablizer FB feedback end to realize the principle of constant voltage to the constant current conversion.
Intelligent road lighting apparatus requires to reduce its light intensity after one period free time.This just requires LED to have adjustable light intensity, and such adjusting should remove to influence every road forward current in the same way, to avoid possible hue coordinate skew.The electric current that utilizes small-sized digital to analog converter to control the LED light emitting diode of flowing through can obtain uniform brightness.Adopt the converter of 6 bit resolutions among the utility model embodiment, have the MAX5365 of SPI interface, 32 grades of brightness regulation can be provided.Because forward current can influence hue coordinate, so the LED white light can change along with intensity variations.But this is not a problem, because identical forward current can make each diode in this group all send same light.
In addition, the optical efficiency of LED illuminator not only depends on LED constant current drive scheme, and is also closely related with the heat dissipation design of whole system.The rising of temperature will cause the variation and the decay of device performance, in case above 75 ℃, led light source will lose efficacy, and caused the road dark, may cause the road safety accident when temperature, be extremely dangerous.In the utility model embodiment, added temperature control system, temperature sensor is arranged on the limit (Fig. 2) of LED light emitting diode, when the heat source temperature that detects LED light emitting diode itself surpasses 70 ℃, temperature-control circuit is taken measures automatically, reduces LED light emitting diode operating current, and operating temperature is descended, can prolong the life-span of LED light emitting diode, guarantee the street lamp work safety.
The road lighting working time is generally 6 of every nights, and when entering the late into the night, electrical network is at a low ebb to some the next mornings six, because the adjusting time difference in power plant may be born the input voltage that is higher than 300V.Conventional power supply driver often damages in the moment that electrical network is adjusted, for fear of these unfavorable factors, and the antisurge high voltage protection pattern that the utility model adopts.Automatically monitoring input voltage when voltage surpasses working limit, is closed oscillating circuit, and Switching Power Supply is quit work; When the surge voltage peak value drops to below the 300V, Switching Power Supply is recovered automatically, because this process is moment (nanosecond time) to take place, has both guaranteed the safety of power supply and light source, be unlikely to again to cause high voltage to quit work, it is dark and the road safety accident takes place to form moment.
Traditional Artificial Control street lamp mode is wasted a large amount of electric energy just in case error can cause street lamp to be lighted by day.The utility model utilizes photo resistance that ambient brightness is detected automatically, and the resistance of photo resistance changes along with the intensity of available light, and photo resistance is the photoelectric cell with inner photoeffect work.Adopt semi-conducting material manufacturing, the utility model adopts the photo resistance (NTC) of negative temperature coefficient; Its resistance reduces with the increase of intensity of illumination, uses intelligent MCU chip controls system, uses optoelectronic switch as trigger mechanism.Under a photo resistance and light source acting in conjunction, the resistance of photo resistance changes, and touches the optoelectronic switch action, start intelligent MCU chip controls system, realization opens and closes automatically the LED road lamp power supply, can prevent the Artificial Control error, and cause the wasting phenomenon of lighting street lamp under the sunlight.Realization need not the intelligence operation that the people manages.
The utility model adopts characteristic secondary optics to handle in illumination design, puts the prefocus cup of different angles on each led light source, makes the light source refraction and accumulates on the target, can increase street lamp illumination 2-3 doubly.According to the road Lighting Design requirement, irradiates light width radius on the ground is 1.5 times of light source height, adopt an optical treatment of prefocus cup form, can only make light-ray condensing and can not make the light diffusion, must take DIFFUSION TREATMENT again one time, make light pass through the refraction of diverging lens, the utility model has adopted telescope principle (as shown in Figure 5), handle by secondary optics the LED illuminating ray, enlarge and increased the illumination uniformity on the path area, thereby played energy-efficient purpose.
This novel practical can be widely used in city illumination, tunnel illumination, highway illumination.