CN201322011Y - Pneumatic conveying pump for powder materials - Google Patents
Pneumatic conveying pump for powder materials Download PDFInfo
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- CN201322011Y CN201322011Y CNU2008201827562U CN200820182756U CN201322011Y CN 201322011 Y CN201322011 Y CN 201322011Y CN U2008201827562 U CNU2008201827562 U CN U2008201827562U CN 200820182756 U CN200820182756 U CN 200820182756U CN 201322011 Y CN201322011 Y CN 201322011Y
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- 239000000843 powder Substances 0.000 title claims abstract description 51
- 239000000463 material Substances 0.000 title claims abstract description 21
- 238000002156 mixing Methods 0.000 claims abstract description 22
- 239000007787 solid Substances 0.000 claims abstract description 16
- 239000006185 dispersion Substances 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims description 6
- 230000008676 import Effects 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 230000007704 transition Effects 0.000 claims 1
- 230000003670 easy-to-clean Effects 0.000 abstract description 3
- 239000011812 mixed powder Substances 0.000 abstract description 3
- 239000008358 core component Substances 0.000 abstract description 2
- 238000009825 accumulation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000000889 atomisation Methods 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 229940098458 powder spray Drugs 0.000 description 2
- 230000010349 pulsation Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- -1 construction Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005686 electrostatic field Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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Abstract
本实用新型的粉末物料气力输送泵乃粉末物料输送的核心部件,包括进料内腔、进行气固混合的混合腔,输出气固混合的粉末物料的出料内腔以及导入气流进行气固混合的气流口,所述混合腔为球面腔,出料内腔与该球面腔的相贯线在一个平面上,该平面切削球面腔与进料内腔,在进料方向上收缩为一个点。这种强湍旋回气流的理想立体几何形状最大限度地提高了粉末的分散效率,而且由于球面腔内无任何阻碍气固混合的凸起或缝隙,不会导致粉末物料堆积,既利于混合,也便于清洗。
The pneumatic conveying pump for powder materials of the utility model is the core component of powder material conveying, including a feed cavity, a mixing cavity for gas-solid mixing, a discharge cavity for outputting gas-solid mixed powder materials, and an airflow port for introducing airflow for gas-solid mixing. The mixing cavity is a spherical cavity, and the intersection line of the discharge cavity and the spherical cavity is on the same plane. The plane cuts the spherical cavity and the feed cavity and shrinks to a point in the feeding direction. The ideal three-dimensional geometric shape of this strong turbulent vortex airflow maximizes the dispersion efficiency of the powder, and since there are no protrusions or gaps in the spherical cavity that hinder gas-solid mixing, it will not cause the accumulation of powder materials, which is conducive to mixing and easy to clean.
Description
技术领域 technical field
本实用新型涉及粉末涂料涂装、建筑、化工、轻工、冶金等行业,尤其是涉及用于粉末输送的气固喷射器,其乃粉末物料输送的核心部件。The utility model relates to powder paint coating, construction, chemical industry, light industry, metallurgy and other industries, in particular to a gas-solid injector used for powder transportation, which is the core component of powder material transportation.
背景技术 Background technique
粉末物料气力输送泵是静电粉末喷涂供粉系统的关键部件,它用于将粉桶中的流化状态粉末涂料负压吸入,然后使之气固分散混合,并进行能量交换、增压、粉气均化补偿等步骤,最终将粉末涂料输送到静电粉末喷枪,通过进行电晕放电或摩擦带电而带上静电荷,然后在静电场的作用下沉积在工件表面上,以完成喷涂过程。The powder material pneumatic conveying pump is the key component of the powder supply system for electrostatic powder spraying. Gas homogenization compensation and other steps, and finally the powder coating is delivered to the electrostatic powder spray gun, charged with electrostatic charge by corona discharge or friction electrification, and then deposited on the surface of the workpiece under the action of the electrostatic field to complete the spraying process.
静电粉末喷枪对粉末涂料的粉气分散度流量的恒定性和粉末的浓度有严格的要求,要求输送泵能够实现以下技术要求:Electrostatic powder spray guns have strict requirements on the stability of powder gas dispersion flow and powder concentration of powder coatings, and the delivery pump is required to meet the following technical requirements:
1.连续、均匀、稳定地供粉;1. Continuous, uniform and stable powder supply;
2.供粉量在一定范围内可进行调节;2. The amount of powder supply can be adjusted within a certain range;
3.在供粉过程中不产生粉雾、外送等现象;3. During the powder supply process, there will be no powder mist, delivery, etc.;
4.拆装便捷、清理容易。4. Easy to assemble and disassemble, easy to clean.
因此,粉末物料气力输送泵必须以恒定而均匀的速率输送粉末,且易拆易清理。国内外的同行都在这方面进行了不懈的研发和改进。但目前仍不能完全克服吐粉、粉量低、粉气混合不均匀和碰撞结块等的缺陷。Therefore, the powder material pneumatic conveying pump must convey powder at a constant and uniform rate, and be easy to disassemble and clean. Domestic and foreign counterparts have carried out unremitting research and development and improvement in this area. However, the defects of powder spit, low powder volume, uneven mixing of powder and gas, and collision agglomeration cannot be completely overcome at present.
实用新型内容 Utility model content
针对现有技术中存在的以上缺陷,本申请人经过理论分析和反复实验而提出了本实用新型,本实用新型的目的是提供一种具有特殊几何参数的纵向轴吸式气力输送泵,以适应不同性能的粉粒料输送。Aiming at the above defects existing in the prior art, the applicant proposes the utility model through theoretical analysis and repeated experiments. The purpose of the utility model is to provide a longitudinal axial-suction pneumatic conveying pump with special geometric Powder and granular materials with different performances are conveyed.
本实用新型是通过如下技术方案来实现的:The utility model is achieved through the following technical solutions:
一种粉末物料气力输送泵,包括吸入粉末物料的进料内腔,进行气固混合的混合腔,输出气固混合的粉末物料的出料内腔,以及导入气流进行气固混合的气流口,所述混合腔为球面腔,所述出料内腔与该球面腔相贯线在一个平面上,该平面切削球面腔与进料内腔,在进料方向上收缩为一个点。这种强湍旋回气流的理想立体几何形状,最大限度地提高粉末的分散效率。而且球面腔内无任何阻碍气固混合的凸起或缝隙,也不会导致粉末物料堆积,既利于混合,也便于清洗。A pneumatic conveying pump for powder materials, comprising a feeding inner chamber for sucking powder materials, a mixing chamber for gas-solid mixing, a discharge inner chamber for outputting gas-solid mixed powder materials, and an airflow port for introducing airflow for gas-solid mixing, The mixing chamber is a spherical chamber, and the intersecting line between the discharge chamber and the spherical chamber is on a plane, and the plane cuts the spherical chamber and the feeding chamber, and shrinks to a point in the feeding direction. The ideal three-dimensional geometry of this strong turbulent swirling airflow maximizes the dispersion efficiency of powder. Moreover, there are no protrusions or gaps in the spherical cavity that hinder gas-solid mixing, and will not cause powder materials to accumulate, which is not only conducive to mixing, but also easy to clean.
根据本实用新型的一种实施例,所述进料内腔具有圆柱面的壁面,所述球面腔与进料内腔柱面相切。According to an embodiment of the present utility model, the feeding inner cavity has a cylindrical wall surface, and the spherical cavity is tangent to the cylindrical surface of the feeding inner cavity.
根据本实用新型的另一种实施例,所述出料内腔内具有文氏内管和文氏外管,所述文氏内管置于文氏外管内部,两者之间具有环形缝隙。According to another embodiment of the present utility model, the discharge lumen has a Venturi inner tube and a Venturi outer tube, the Venturi inner tube is placed inside the Venturi outer tube, and there is an annular gap between them.
根据本实用新型的又一种实施例,所述文氏外管具有四个圆周均匀分布的分散孔,气流通过分散孔进入环形缝隙。According to yet another embodiment of the present utility model, the outer Venturi tube has four dispersing holes evenly distributed around the circumference, and the air flow enters the annular gap through the dispersing holes.
根据本实用新型的再一种实施例,所述出料内腔上部开有二次气流口,该二次气流口下部开有40°的的环形槽,二次气流从二次气流口进入所述气力输送泵后经过该环形槽进入到文氏外管与出料内腔之间的环形气压腔。According to yet another embodiment of the present utility model, the upper part of the discharge inner cavity is provided with a secondary airflow port, and the lower part of the secondary airflow port is provided with a 40° annular groove, and the secondary airflow enters the secondary airflow port from the secondary airflow port. After the pneumatic conveying pump is passed through the annular groove, it enters the annular air pressure chamber between the Venturi outer tube and the discharge inner chamber.
根据本实用新型的另外一种实施例,所述气力输送泵还开有通向所述球面腔的一次气流口和喷嘴,一次气流由一次气流口进入所述气力输送泵,通过所述喷嘴进入所述球面腔,所述喷嘴入口为渐缩段。According to another embodiment of the present utility model, the pneumatic conveying pump is also provided with a primary airflow port leading to the spherical cavity and a nozzle, and the primary airflow enters the pneumatic conveying pump through the primary airflow port and enters through the nozzle. The spherical cavity, the nozzle inlet is a tapered section.
根据本实用新型的另外一种实施例,所述喷嘴出口设置膨胀角。According to another embodiment of the present utility model, the outlet of the nozzle is provided with an expansion angle.
根据本实用新型的另外一种实施例,所述文氏外管和文氏内管通过螺母固定在气力输送泵上,所述螺母螺旋配合于所述气力输送泵,文氏外管外部具有一圈环形凸起,卡在螺母上被螺母固定住。According to another embodiment of the present utility model, the Venturi outer tube and the Venturi inner tube are fixed on the pneumatic conveying pump through nuts, and the nut is screw-fitted to the pneumatic conveying pump, and the Venturi outer tube has a circle The annular protrusion is stuck on the nut and is fixed by the nut.
根据本实用新型的另外一种实施例,所述文氏内管靠近球面腔的一端的内壁具有圆角。According to another embodiment of the present utility model, the inner wall of the end of the Venturi inner tube close to the spherical cavity has rounded corners.
本实用新型的气力输送泵,最大限度地调节喷出粉末的几何图形大小,可确保气隙分布均匀,粉末物料在泵体内没有堆积粉末的死角和缝隙,且最大限度地改善了粉末分散雾化性,增加推动粉末运动的气流,防止出现输粉脉动现象,最大限度地提高粉末的分散效率。The pneumatic conveying pump of the utility model can adjust the geometric figure size of the sprayed powder to the greatest extent, and can ensure that the air gap is evenly distributed, and the powder material has no dead corners and gaps where the powder is accumulated in the pump body, and the powder dispersion and atomization are improved to the greatest extent. It can increase the airflow to push the powder movement, prevent the pulsation of powder delivery, and improve the dispersion efficiency of powder to the greatest extent.
附图说明 Description of drawings
图1为本实用新型的气力输送泵的结构示意图;Fig. 1 is the structural representation of the pneumatic conveying pump of the present utility model;
图2为图1所示气力输送泵的内部空腔的结构示意图;Fig. 2 is a structural schematic diagram of the internal cavity of the pneumatic conveying pump shown in Fig. 1;
图3为图1所示气力输送泵的左视图。Fig. 3 is a left side view of the pneumatic conveying pump shown in Fig. 1 .
具体实施方式 Detailed ways
下面将结合附图详细地描述本实用新型的具体实施方式。The specific embodiment of the utility model will be described in detail below in conjunction with the accompanying drawings.
根据本实用新型的气力输送泵的具体结构请参见图1。如图所示,外壳1整体为L形,内部具有吸入粉末物料的进料内腔9,进行气固混合的混合腔(球面腔2),导入一次气流进行气固混合的空心喷嘴7,以及容纳进行二次气流混合的文氏外管5和文氏内管6的出料内腔20。一次气流对通过进料内腔9进入的粉末物料进行第一次气固混合,二次气流对位于出料内腔20的气固混合粉末物料进行充分混合、改善粉末分散雾化性的处理。Please refer to FIG. 1 for the specific structure of the pneumatic conveying pump according to the utility model. As shown in the figure, the
图2表示的是位于外壳1内的空腔结构。本实用新型的主要创新点在于球面腔2的结构设置。球面腔2是外壳1内的一个球形空腔,其球心偏离出料内腔20的轴线。该球面腔2与进料内腔9的柱面相切。出料内腔20与球面腔2相贯线在一个平面上。此平面通过一个斜面30在进料方向上收缩为一个点A。本实用新型提供了一个高速气流冲击,强湍旋回气流的理想立体几何形状,最大限度地提高粉末的分散效率。FIG. 2 shows the cavity structure inside the
参见图2,进料内腔9为外壳1底部的空心柱面。粉末物料从进料内腔9进入到本实用新型的气力输送泵,如图1中的虚线箭头所示。由于进料内腔9与球面腔2相切,因此粉末物料从进入进料内腔9到球面腔2的过程中没有堆积粉末的死角和缝隙。Referring to FIG. 2 , the
所述的一次气流气路结构如图1所示,外壳1开有两个一次气流口11,一次气流由此进入泵体,如图1中的虚线箭头所示。一次气流的出口采用渐缩型空心喷嘴7,喷嘴7出口设置一定的膨胀角,可以形成理想的发散气流;喷嘴7入口处设置渐缩直柱段,可以消除入口气流状态小幅变化对正常工作发生的影响,提高实际操作的相对稳定性。The air path structure of the primary air flow is shown in FIG. 1 . The
采用渐缩型空心喷嘴7,制造容易,入口处气流状态有偏差时,对正常工作影响不大。The tapered
所述的二次气流气路结构如图1和图3所示。外壳1开有二次气流口22通向出料内腔20,二次气流由此进入泵体内,如图1中的虚线箭头所示。在出料内腔20内设置文氏外管5和文氏内管6,两者用螺母18固定在出料内腔20内。文氏内管6置于文氏外管5内部,两者之间具有环形缝隙56。The structure of the secondary air flow path is shown in Fig. 1 and Fig. 3 . The
在泵体内二次气流口22下方设置一段40°的环形槽3(参见图3)。如图1中的虚线箭头所示,二次气流由二次气流口22进入泵体后,经过该环形槽3充入文氏外管5与出料内腔20之间的环形气压腔,然后通过文氏外管5上均布的四个分散孔4进入文氏外管5与文氏内管6之间的环形缝隙56,由此进入混合增压后的输粉管19。此方案最大限度地调节喷出粉末的几何图形大小,可确保气隙分布均匀,且最大限度地改善了粉末分散雾化性,增加推动粉末运动的气流,防止出现输粉脉动现象。A section of 40°
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102556669A (en) * | 2012-01-10 | 2012-07-11 | 厦门弘维能源环境技术有限公司 | Gas-solid mixing accelerating chamber |
CN102963728A (en) * | 2012-11-22 | 2013-03-13 | 裕东(中山)机械工程有限公司 | A powder conveying device that drives a Venturi powder pump with pulse gas |
CN103008145A (en) * | 2012-12-05 | 2013-04-03 | 中山市君禾机电设备有限公司 | Integrated powder pump |
CN103316825A (en) * | 2013-06-15 | 2013-09-25 | 裕东(中山)机械工程有限公司 | Powder pump internally embedded with check valve |
CN105435982A (en) * | 2016-01-11 | 2016-03-30 | 重庆房地产职业学院 | Spray gun and liquid dispensing device using same |
TWI581863B (en) * | 2015-07-28 | 2017-05-11 | 勞動部勞動及職業安全衛生研究所 | Particle atomizer and system thereof |
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2008
- 2008-12-24 CN CNU2008201827562U patent/CN201322011Y/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102556669A (en) * | 2012-01-10 | 2012-07-11 | 厦门弘维能源环境技术有限公司 | Gas-solid mixing accelerating chamber |
CN102556669B (en) * | 2012-01-10 | 2015-06-10 | 厦门美甘齐动物料输送工程股份有限公司 | Gas-solid mixing accelerating chamber |
CN102963728A (en) * | 2012-11-22 | 2013-03-13 | 裕东(中山)机械工程有限公司 | A powder conveying device that drives a Venturi powder pump with pulse gas |
CN103008145A (en) * | 2012-12-05 | 2013-04-03 | 中山市君禾机电设备有限公司 | Integrated powder pump |
CN103316825A (en) * | 2013-06-15 | 2013-09-25 | 裕东(中山)机械工程有限公司 | Powder pump internally embedded with check valve |
CN103316825B (en) * | 2013-06-15 | 2016-04-06 | 裕东(中山)机械工程有限公司 | A kind of powder pump of embedded check valve |
TWI581863B (en) * | 2015-07-28 | 2017-05-11 | 勞動部勞動及職業安全衛生研究所 | Particle atomizer and system thereof |
CN105435982A (en) * | 2016-01-11 | 2016-03-30 | 重庆房地产职业学院 | Spray gun and liquid dispensing device using same |
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