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CN201322011Y - Pneumatic conveying pump for powder materials - Google Patents

Pneumatic conveying pump for powder materials Download PDF

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Publication number
CN201322011Y
CN201322011Y CNU2008201827562U CN200820182756U CN201322011Y CN 201322011 Y CN201322011 Y CN 201322011Y CN U2008201827562 U CNU2008201827562 U CN U2008201827562U CN 200820182756 U CN200820182756 U CN 200820182756U CN 201322011 Y CN201322011 Y CN 201322011Y
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transfer pump
wen
chamber
strength transfer
cavity
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柯儒群
张河关
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Yudong Zhongshan Machinery Engineering Co ltd
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Yudong Zhongshan Machinery Engineering Co ltd
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Abstract

本实用新型的粉末物料气力输送泵乃粉末物料输送的核心部件,包括进料内腔、进行气固混合的混合腔,输出气固混合的粉末物料的出料内腔以及导入气流进行气固混合的气流口,所述混合腔为球面腔,出料内腔与该球面腔的相贯线在一个平面上,该平面切削球面腔与进料内腔,在进料方向上收缩为一个点。这种强湍旋回气流的理想立体几何形状最大限度地提高了粉末的分散效率,而且由于球面腔内无任何阻碍气固混合的凸起或缝隙,不会导致粉末物料堆积,既利于混合,也便于清洗。

Figure 200820182756

The pneumatic conveying pump for powder materials of the utility model is the core component of powder material conveying, including a feed cavity, a mixing cavity for gas-solid mixing, a discharge cavity for outputting gas-solid mixed powder materials, and an airflow port for introducing airflow for gas-solid mixing. The mixing cavity is a spherical cavity, and the intersection line of the discharge cavity and the spherical cavity is on the same plane. The plane cuts the spherical cavity and the feed cavity and shrinks to a point in the feeding direction. The ideal three-dimensional geometric shape of this strong turbulent vortex airflow maximizes the dispersion efficiency of the powder, and since there are no protrusions or gaps in the spherical cavity that hinder gas-solid mixing, it will not cause the accumulation of powder materials, which is conducive to mixing and easy to clean.

Figure 200820182756

Description

一种粉末物料气力输送泵 A pneumatic conveying pump for powder materials

技术领域 technical field

本实用新型涉及粉末涂料涂装、建筑、化工、轻工、冶金等行业,尤其是涉及用于粉末输送的气固喷射器,其乃粉末物料输送的核心部件。The utility model relates to powder paint coating, construction, chemical industry, light industry, metallurgy and other industries, in particular to a gas-solid injector used for powder transportation, which is the core component of powder material transportation.

背景技术 Background technique

粉末物料气力输送泵是静电粉末喷涂供粉系统的关键部件,它用于将粉桶中的流化状态粉末涂料负压吸入,然后使之气固分散混合,并进行能量交换、增压、粉气均化补偿等步骤,最终将粉末涂料输送到静电粉末喷枪,通过进行电晕放电或摩擦带电而带上静电荷,然后在静电场的作用下沉积在工件表面上,以完成喷涂过程。The powder material pneumatic conveying pump is the key component of the powder supply system for electrostatic powder spraying. Gas homogenization compensation and other steps, and finally the powder coating is delivered to the electrostatic powder spray gun, charged with electrostatic charge by corona discharge or friction electrification, and then deposited on the surface of the workpiece under the action of the electrostatic field to complete the spraying process.

静电粉末喷枪对粉末涂料的粉气分散度流量的恒定性和粉末的浓度有严格的要求,要求输送泵能够实现以下技术要求:Electrostatic powder spray guns have strict requirements on the stability of powder gas dispersion flow and powder concentration of powder coatings, and the delivery pump is required to meet the following technical requirements:

1.连续、均匀、稳定地供粉;1. Continuous, uniform and stable powder supply;

2.供粉量在一定范围内可进行调节;2. The amount of powder supply can be adjusted within a certain range;

3.在供粉过程中不产生粉雾、外送等现象;3. During the powder supply process, there will be no powder mist, delivery, etc.;

4.拆装便捷、清理容易。4. Easy to assemble and disassemble, easy to clean.

因此,粉末物料气力输送泵必须以恒定而均匀的速率输送粉末,且易拆易清理。国内外的同行都在这方面进行了不懈的研发和改进。但目前仍不能完全克服吐粉、粉量低、粉气混合不均匀和碰撞结块等的缺陷。Therefore, the powder material pneumatic conveying pump must convey powder at a constant and uniform rate, and be easy to disassemble and clean. Domestic and foreign counterparts have carried out unremitting research and development and improvement in this area. However, the defects of powder spit, low powder volume, uneven mixing of powder and gas, and collision agglomeration cannot be completely overcome at present.

实用新型内容 Utility model content

针对现有技术中存在的以上缺陷,本申请人经过理论分析和反复实验而提出了本实用新型,本实用新型的目的是提供一种具有特殊几何参数的纵向轴吸式气力输送泵,以适应不同性能的粉粒料输送。Aiming at the above defects existing in the prior art, the applicant proposes the utility model through theoretical analysis and repeated experiments. The purpose of the utility model is to provide a longitudinal axial-suction pneumatic conveying pump with special geometric Powder and granular materials with different performances are conveyed.

本实用新型是通过如下技术方案来实现的:The utility model is achieved through the following technical solutions:

一种粉末物料气力输送泵,包括吸入粉末物料的进料内腔,进行气固混合的混合腔,输出气固混合的粉末物料的出料内腔,以及导入气流进行气固混合的气流口,所述混合腔为球面腔,所述出料内腔与该球面腔相贯线在一个平面上,该平面切削球面腔与进料内腔,在进料方向上收缩为一个点。这种强湍旋回气流的理想立体几何形状,最大限度地提高粉末的分散效率。而且球面腔内无任何阻碍气固混合的凸起或缝隙,也不会导致粉末物料堆积,既利于混合,也便于清洗。A pneumatic conveying pump for powder materials, comprising a feeding inner chamber for sucking powder materials, a mixing chamber for gas-solid mixing, a discharge inner chamber for outputting gas-solid mixed powder materials, and an airflow port for introducing airflow for gas-solid mixing, The mixing chamber is a spherical chamber, and the intersecting line between the discharge chamber and the spherical chamber is on a plane, and the plane cuts the spherical chamber and the feeding chamber, and shrinks to a point in the feeding direction. The ideal three-dimensional geometry of this strong turbulent swirling airflow maximizes the dispersion efficiency of powder. Moreover, there are no protrusions or gaps in the spherical cavity that hinder gas-solid mixing, and will not cause powder materials to accumulate, which is not only conducive to mixing, but also easy to clean.

根据本实用新型的一种实施例,所述进料内腔具有圆柱面的壁面,所述球面腔与进料内腔柱面相切。According to an embodiment of the present utility model, the feeding inner cavity has a cylindrical wall surface, and the spherical cavity is tangent to the cylindrical surface of the feeding inner cavity.

根据本实用新型的另一种实施例,所述出料内腔内具有文氏内管和文氏外管,所述文氏内管置于文氏外管内部,两者之间具有环形缝隙。According to another embodiment of the present utility model, the discharge lumen has a Venturi inner tube and a Venturi outer tube, the Venturi inner tube is placed inside the Venturi outer tube, and there is an annular gap between them.

根据本实用新型的又一种实施例,所述文氏外管具有四个圆周均匀分布的分散孔,气流通过分散孔进入环形缝隙。According to yet another embodiment of the present utility model, the outer Venturi tube has four dispersing holes evenly distributed around the circumference, and the air flow enters the annular gap through the dispersing holes.

根据本实用新型的再一种实施例,所述出料内腔上部开有二次气流口,该二次气流口下部开有40°的的环形槽,二次气流从二次气流口进入所述气力输送泵后经过该环形槽进入到文氏外管与出料内腔之间的环形气压腔。According to yet another embodiment of the present utility model, the upper part of the discharge inner cavity is provided with a secondary airflow port, and the lower part of the secondary airflow port is provided with a 40° annular groove, and the secondary airflow enters the secondary airflow port from the secondary airflow port. After the pneumatic conveying pump is passed through the annular groove, it enters the annular air pressure chamber between the Venturi outer tube and the discharge inner chamber.

根据本实用新型的另外一种实施例,所述气力输送泵还开有通向所述球面腔的一次气流口和喷嘴,一次气流由一次气流口进入所述气力输送泵,通过所述喷嘴进入所述球面腔,所述喷嘴入口为渐缩段。According to another embodiment of the present utility model, the pneumatic conveying pump is also provided with a primary airflow port leading to the spherical cavity and a nozzle, and the primary airflow enters the pneumatic conveying pump through the primary airflow port and enters through the nozzle. The spherical cavity, the nozzle inlet is a tapered section.

根据本实用新型的另外一种实施例,所述喷嘴出口设置膨胀角。According to another embodiment of the present utility model, the outlet of the nozzle is provided with an expansion angle.

根据本实用新型的另外一种实施例,所述文氏外管和文氏内管通过螺母固定在气力输送泵上,所述螺母螺旋配合于所述气力输送泵,文氏外管外部具有一圈环形凸起,卡在螺母上被螺母固定住。According to another embodiment of the present utility model, the Venturi outer tube and the Venturi inner tube are fixed on the pneumatic conveying pump through nuts, and the nut is screw-fitted to the pneumatic conveying pump, and the Venturi outer tube has a circle The annular protrusion is stuck on the nut and is fixed by the nut.

根据本实用新型的另外一种实施例,所述文氏内管靠近球面腔的一端的内壁具有圆角。According to another embodiment of the present utility model, the inner wall of the end of the Venturi inner tube close to the spherical cavity has rounded corners.

本实用新型的气力输送泵,最大限度地调节喷出粉末的几何图形大小,可确保气隙分布均匀,粉末物料在泵体内没有堆积粉末的死角和缝隙,且最大限度地改善了粉末分散雾化性,增加推动粉末运动的气流,防止出现输粉脉动现象,最大限度地提高粉末的分散效率。The pneumatic conveying pump of the utility model can adjust the geometric figure size of the sprayed powder to the greatest extent, and can ensure that the air gap is evenly distributed, and the powder material has no dead corners and gaps where the powder is accumulated in the pump body, and the powder dispersion and atomization are improved to the greatest extent. It can increase the airflow to push the powder movement, prevent the pulsation of powder delivery, and improve the dispersion efficiency of powder to the greatest extent.

附图说明 Description of drawings

图1为本实用新型的气力输送泵的结构示意图;Fig. 1 is the structural representation of the pneumatic conveying pump of the present utility model;

图2为图1所示气力输送泵的内部空腔的结构示意图;Fig. 2 is a structural schematic diagram of the internal cavity of the pneumatic conveying pump shown in Fig. 1;

图3为图1所示气力输送泵的左视图。Fig. 3 is a left side view of the pneumatic conveying pump shown in Fig. 1 .

具体实施方式 Detailed ways

下面将结合附图详细地描述本实用新型的具体实施方式。The specific embodiment of the utility model will be described in detail below in conjunction with the accompanying drawings.

根据本实用新型的气力输送泵的具体结构请参见图1。如图所示,外壳1整体为L形,内部具有吸入粉末物料的进料内腔9,进行气固混合的混合腔(球面腔2),导入一次气流进行气固混合的空心喷嘴7,以及容纳进行二次气流混合的文氏外管5和文氏内管6的出料内腔20。一次气流对通过进料内腔9进入的粉末物料进行第一次气固混合,二次气流对位于出料内腔20的气固混合粉末物料进行充分混合、改善粉末分散雾化性的处理。Please refer to FIG. 1 for the specific structure of the pneumatic conveying pump according to the utility model. As shown in the figure, the shell 1 is L-shaped as a whole, and has a feeding inner cavity 9 for sucking powder materials, a mixing cavity (spherical cavity 2) for gas-solid mixing, a hollow nozzle 7 for introducing primary airflow for gas-solid mixing, and The discharge lumen 20 of the venturi outer tube 5 and the venturi inner tube 6 for secondary gas mixing is accommodated. The primary airflow performs the first gas-solid mixing on the powder material entering through the feeding inner cavity 9, and the secondary airflow fully mixes the gas-solid mixed powder material located in the discharging inner cavity 20 to improve the dispersion and atomization of the powder.

图2表示的是位于外壳1内的空腔结构。本实用新型的主要创新点在于球面腔2的结构设置。球面腔2是外壳1内的一个球形空腔,其球心偏离出料内腔20的轴线。该球面腔2与进料内腔9的柱面相切。出料内腔20与球面腔2相贯线在一个平面上。此平面通过一个斜面30在进料方向上收缩为一个点A。本实用新型提供了一个高速气流冲击,强湍旋回气流的理想立体几何形状,最大限度地提高粉末的分散效率。FIG. 2 shows the cavity structure inside the casing 1 . The main innovation of the utility model lies in the structural arrangement of the spherical cavity 2 . The spherical cavity 2 is a spherical cavity in the shell 1 , the center of which deviates from the axis of the discharge inner cavity 20 . This spherical cavity 2 is tangent to the cylindrical surface of the feed cavity 9 . The intersecting line between the discharge inner cavity 20 and the spherical cavity 2 is on a plane. This plane is reduced to a point A in the feed direction by an inclined plane 30 . The utility model provides an ideal three-dimensional geometric shape of a high-speed airflow impact and a strong turbulent swirl airflow, which maximizes the dispersion efficiency of the powder.

参见图2,进料内腔9为外壳1底部的空心柱面。粉末物料从进料内腔9进入到本实用新型的气力输送泵,如图1中的虚线箭头所示。由于进料内腔9与球面腔2相切,因此粉末物料从进入进料内腔9到球面腔2的过程中没有堆积粉末的死角和缝隙。Referring to FIG. 2 , the feeding cavity 9 is a hollow cylindrical surface at the bottom of the housing 1 . The powder material enters the pneumatic conveying pump of the present invention from the feeding inner chamber 9, as shown by the dotted arrow in Fig. 1 . Since the feeding inner cavity 9 is tangent to the spherical cavity 2 , there are no dead corners and gaps where powder is accumulated during the process of the powder material entering the feeding inner cavity 9 to the spherical cavity 2 .

所述的一次气流气路结构如图1所示,外壳1开有两个一次气流口11,一次气流由此进入泵体,如图1中的虚线箭头所示。一次气流的出口采用渐缩型空心喷嘴7,喷嘴7出口设置一定的膨胀角,可以形成理想的发散气流;喷嘴7入口处设置渐缩直柱段,可以消除入口气流状态小幅变化对正常工作发生的影响,提高实际操作的相对稳定性。The air path structure of the primary air flow is shown in FIG. 1 . The housing 1 has two primary air flow ports 11 through which the primary air flow enters the pump body, as shown by the dotted arrow in FIG. 1 . The outlet of the primary air flow adopts a tapered hollow nozzle 7, and a certain expansion angle is set at the outlet of the nozzle 7, which can form an ideal divergent air flow; a tapered straight column section is set at the entrance of the nozzle 7, which can eliminate the occurrence of small changes in the state of the inlet air flow to normal work. The impact of improving the relative stability of the actual operation.

采用渐缩型空心喷嘴7,制造容易,入口处气流状态有偏差时,对正常工作影响不大。The tapered hollow nozzle 7 is adopted, which is easy to manufacture, and when there is deviation in the air flow state at the inlet, it has little influence on the normal work.

所述的二次气流气路结构如图1和图3所示。外壳1开有二次气流口22通向出料内腔20,二次气流由此进入泵体内,如图1中的虚线箭头所示。在出料内腔20内设置文氏外管5和文氏内管6,两者用螺母18固定在出料内腔20内。文氏内管6置于文氏外管5内部,两者之间具有环形缝隙56。The structure of the secondary air flow path is shown in Fig. 1 and Fig. 3 . The shell 1 has a secondary air port 22 leading to the discharge inner cavity 20, through which the secondary air enters the pump body, as shown by the dotted arrow in FIG. 1 . A Venturi outer tube 5 and a Venturi inner tube 6 are arranged in the discharge inner cavity 20 , and both are fixed in the discharge inner cavity 20 with nuts 18 . The Venturi inner tube 6 is placed inside the Venturi outer tube 5 with an annular gap 56 therebetween.

在泵体内二次气流口22下方设置一段40°的环形槽3(参见图3)。如图1中的虚线箭头所示,二次气流由二次气流口22进入泵体后,经过该环形槽3充入文氏外管5与出料内腔20之间的环形气压腔,然后通过文氏外管5上均布的四个分散孔4进入文氏外管5与文氏内管6之间的环形缝隙56,由此进入混合增压后的输粉管19。此方案最大限度地调节喷出粉末的几何图形大小,可确保气隙分布均匀,且最大限度地改善了粉末分散雾化性,增加推动粉末运动的气流,防止出现输粉脉动现象。A section of 40° annular groove 3 is provided below the secondary air port 22 in the pump body (see FIG. 3 ). As shown by the dashed arrow in Figure 1, after the secondary air enters the pump body from the secondary air port 22, it passes through the annular groove 3 and fills the annular air pressure chamber between the Venturi outer tube 5 and the discharge inner cavity 20, and then Through the four dispersing holes 4 evenly distributed on the Venturi outer tube 5, it enters the annular gap 56 between the Venturi outer tube 5 and the Venturi inner tube 6, and thus enters the powder delivery pipe 19 after mixing and pressurization. This solution maximizes the size of the geometric figure of the sprayed powder, ensures uniform distribution of the air gap, and improves the dispersion and atomization of the powder to the greatest extent, increases the airflow that promotes the movement of the powder, and prevents the phenomenon of powder delivery pulsation.

Claims (9)

1. powder material strength transfer pump, comprise the discharging inner chamber of the powder material that the charging inner chamber that sucks powder material, the mixing chamber that carries out the gas-solid mixing, output gas-solid mix and import air-flow and carry out the air flow mouth that gas-solid mixes, it is characterized in that, described mixing chamber is the sphere chamber, the intersecting line in described discharging inner chamber and this sphere chamber in one plane, this flush cut sphere chamber and charging inner chamber are punctured into a point on feedstock direction.
2. strength transfer pump as claimed in claim 1 is characterized in that described charging inner chamber has the wall of cylndrical surface, and described sphere chamber and charging inner chamber cylinder are tangent.
3. strength transfer pump as claimed in claim 1 is characterized in that, has pipe and Wen's outer tube in the Wen in the described discharging inner chamber, and pipe places Wen's outer tube inside in the described Wen, has the annulus between the two.
4. strength transfer pump as claimed in claim 3 is characterized in that, described Wen's outer tube has four equally distributed dispersion hole of circumference, and air communication is crossed dispersion hole and entered the annulus.
5. strength transfer pump as claimed in claim 3, it is characterized in that, described discharging inner chamber top has the secondary gas flow mouth, this secondary gas flow mouth bottom have 40 ° circular groove, secondary gas flow enters behind the described strength transfer pump through this circular groove from the secondary gas flow mouth and enters into annular atmospheric pressure cavity between Wen's outer tube and the discharging inner chamber.
6. strength transfer pump as claimed in claim 1, it is characterized in that, described strength transfer pump also has air flow mouth and the nozzle that leads to described sphere chamber, one time air-flow enters described strength transfer pump by an air flow mouth, enter described sphere chamber by described nozzle, described nozzle entrance is a converging transition.
7. strength transfer pump as claimed in claim 6 is characterized in that described jet expansion is provided with divergence cone angle.
8. strength transfer pump as claimed in claim 3, it is characterized in that pipe is fixed on the strength transfer pump by nut in described Wen's outer tube and the Wen, described nut spiral is matched with described strength transfer pump, Wen's outside pipe has a circle annular protrusion, is stuck on the nut and is fixed by nut.
9. strength transfer pump as claimed in claim 3 is characterized in that, pipe has fillet near the inwall of an end in sphere chamber in the described Wen.
CNU2008201827562U 2008-12-24 2008-12-24 Pneumatic conveying pump for powder materials Expired - Fee Related CN201322011Y (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102556669A (en) * 2012-01-10 2012-07-11 厦门弘维能源环境技术有限公司 Gas-solid mixing accelerating chamber
CN102963728A (en) * 2012-11-22 2013-03-13 裕东(中山)机械工程有限公司 A powder conveying device that drives a Venturi powder pump with pulse gas
CN103008145A (en) * 2012-12-05 2013-04-03 中山市君禾机电设备有限公司 Integrated powder pump
CN103316825A (en) * 2013-06-15 2013-09-25 裕东(中山)机械工程有限公司 Powder pump internally embedded with check valve
CN105435982A (en) * 2016-01-11 2016-03-30 重庆房地产职业学院 Spray gun and liquid dispensing device using same
TWI581863B (en) * 2015-07-28 2017-05-11 勞動部勞動及職業安全衛生研究所 Particle atomizer and system thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102556669A (en) * 2012-01-10 2012-07-11 厦门弘维能源环境技术有限公司 Gas-solid mixing accelerating chamber
CN102556669B (en) * 2012-01-10 2015-06-10 厦门美甘齐动物料输送工程股份有限公司 Gas-solid mixing accelerating chamber
CN102963728A (en) * 2012-11-22 2013-03-13 裕东(中山)机械工程有限公司 A powder conveying device that drives a Venturi powder pump with pulse gas
CN103008145A (en) * 2012-12-05 2013-04-03 中山市君禾机电设备有限公司 Integrated powder pump
CN103316825A (en) * 2013-06-15 2013-09-25 裕东(中山)机械工程有限公司 Powder pump internally embedded with check valve
CN103316825B (en) * 2013-06-15 2016-04-06 裕东(中山)机械工程有限公司 A kind of powder pump of embedded check valve
TWI581863B (en) * 2015-07-28 2017-05-11 勞動部勞動及職業安全衛生研究所 Particle atomizer and system thereof
CN105435982A (en) * 2016-01-11 2016-03-30 重庆房地产职业学院 Spray gun and liquid dispensing device using same

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