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CN201304583Y - Reverse gap elimination and micro-adjusting mechanism of rotary worktable precision transmission system - Google Patents

Reverse gap elimination and micro-adjusting mechanism of rotary worktable precision transmission system Download PDF

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Publication number
CN201304583Y
CN201304583Y CNU2008201565930U CN200820156593U CN201304583Y CN 201304583 Y CN201304583 Y CN 201304583Y CN U2008201565930 U CNU2008201565930 U CN U2008201565930U CN 200820156593 U CN200820156593 U CN 200820156593U CN 201304583 Y CN201304583 Y CN 201304583Y
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lobe
gear
double
eccentric shaft
fine
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王宇晗
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SHANGHAI PUTUO NUMERICAL CONTROL TECHNOLOGY Co Ltd
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SHANGHAI PUTUO NUMERICAL CONTROL TECHNOLOGY Co Ltd
Shanghai Jiao Tong University
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Abstract

本实用新型涉及的是一种先进制造技术领域的回转工作台精密传动系统反向间隙的消除及微调节机构,包括:偏心轴、双瓣齿轮左瓣、双瓣齿轮右瓣、腰孔、夹紧螺钉、微调螺孔、刻度盘,其中:腰孔设在双瓣齿轮左瓣上,偏心轴左半轴套在腰孔中,偏心轴右半轴套在双瓣齿轮右瓣中,微调螺孔设在偏心轴右端,夹紧螺钉从双瓣齿轮左侧旋入,将双瓣齿轮左瓣和双瓣齿轮右瓣连在一起,刻度盘固定在双瓣齿轮右瓣右端。本实用新型通过偏心轴调节和螺纹夹紧,实现对间隙、及预压力的调整及夹紧,达到五轴机床的高精度要求。

Figure 200820156593

The utility model relates to a reverse clearance elimination and micro-adjustment mechanism of a precision transmission system of a rotary table in the field of advanced manufacturing technology, including: Tightening screw, fine-tuning screw hole, dial, wherein: the waist hole is set on the left lobe of the double-lobe gear, the left half shaft of the eccentric shaft is sleeved in the waist hole, the right half shaft of the eccentric shaft is sleeved in the right lobe of the double-lobe gear, the fine-tuning screw The hole is arranged at the right end of the eccentric shaft, and the clamping screw is screwed in from the left side of the double-lobe gear to connect the left lobe of the double-lobe gear with the right lobe of the double-lobe gear, and the dial is fixed on the right end of the right lobe of the double-lobe gear. The utility model realizes the adjustment and clamping of the gap and the pre-pressure through the adjustment of the eccentric shaft and the clamping of the thread, and meets the high-precision requirements of the five-axis machine tool.

Figure 200820156593

Description

回转工作台精密传动系统反向间隙的消除及微调节机构 Elimination of Backlash in the Precision Drive System of Rotary Table and Its Micro-adjustment Mechanism

技术领域 technical field

本实用新型涉及的是一种先进制造技术领域的装置,具体地说,涉及的是一种回转工作台精密传动系统反向间隙的消除及微调节机构。The utility model relates to a device in the field of advanced manufacturing technology, in particular to a reverse clearance elimination and micro-adjustment mechanism of a precision transmission system of a rotary table.

背景技术 Background technique

数控机床进给系统由于经常处于负载的频繁变向状态,齿侧间隙会造成进给反向时的加工误差,并产生反向死区从而影响加工精度,因此必须采取措施消除齿轮传动中的间隙。Because the feed system of CNC machine tools is often in the state of frequent change of load, the backlash of the tooth will cause the machining error when the feed is reversed, and produce a reverse dead zone, which will affect the machining accuracy. Therefore, measures must be taken to eliminate the backlash in the gear transmission .

经对现有技术的文献检索发现,伍利群在《机床与液压》2005年第五期P187-P188上发表的文章“齿轮传动间隙的消除方法”,该文章主要介绍了直齿圆柱齿轮传动、斜齿圆柱齿轮传动、锥齿轮传动等间隙的消除(或减小)方法,并介绍了有关方法的特点。其中斜齿轮传动中的垫片调整法是:宽齿轮同时与两个相同齿数的薄片齿轮啮合,薄片齿轮经平键与轴连接,相互间无相对回转。斜齿轮间加有厚度为t的垫片。用螺母拧紧,使两齿轮的螺旋线产生错位,其后两齿面分别与宽齿轮的齿面紧贴消除间隙。其不足之处在于对于不同的齿轮间隙,要使用不同厚度的垫片,调整比较麻烦,而且无法调整出预压力。文章中还有一种轴向压簧调整法,斜齿轮用键滑套在轴上,相互间无相对转动。斜齿轮同时与宽齿轮啮合,螺母调节蝶形弹簧,使齿轮的齿侧分别贴紧宽齿轮的齿槽左右两侧,消除了间隙。这种方法能自动补偿间隙,但是没有预压力,刚性差。Through literature retrieval of prior art, it is found that Wu Liqun published an article "Methods for Eliminating Gear Transmission Gap" in the fifth issue of "Machine Tool and Hydraulic Pressure" in 2005, P187-P188. This article mainly introduces spur gear transmission, helical The elimination (or reduction) method of backlash in gear transmission, bevel gear transmission, etc., and the characteristics of the relevant methods are introduced. Among them, the shim adjustment method in the helical gear transmission is: the wide gear meshes with two thin gears with the same number of teeth at the same time, and the thin gears are connected to the shaft through a flat key, and there is no relative rotation between them. A gasket with a thickness of t is added between the helical gears. Tighten with a nut to make the helix of the two gears misaligned, and then the two tooth surfaces are respectively close to the tooth surfaces of the wide gear to eliminate the gap. Its disadvantage is that for different gear clearances, gaskets of different thicknesses need to be used, the adjustment is cumbersome, and the preload cannot be adjusted. There is also an axial compression spring adjustment method in the article. The helical gear is slipped on the shaft with a key, and there is no relative rotation between them. The helical gear meshes with the wide gear at the same time, and the nut adjusts the butterfly spring so that the tooth sides of the gear are respectively close to the left and right sides of the tooth groove of the wide gear, eliminating the gap. This method can automatically compensate the gap, but there is no preload and the rigidity is poor.

实用新型内容 Utility model content

本实用新型的目的在于针对现有技术的不足,提供一种回转工作台精密传动系统反向间隙的消除及微调节机构,通过偏心轴调节和螺纹夹紧,实现对间隙、及预压力的调整及夹紧,达到五轴机床的高精度要求。The purpose of this utility model is to aim at the deficiencies of the prior art, to provide a mechanism for eliminating the backlash and micro-adjustment of the precision transmission system of the rotary table, through the adjustment of the eccentric shaft and the clamping of the thread, the adjustment of the gap and the pre-pressure can be realized And clamping, to meet the high-precision requirements of five-axis machine tools.

本实用新型是通过以下技术方案实现的,包括:偏心轴,双瓣齿轮左瓣,双瓣齿轮右瓣,腰孔,夹紧螺钉,微调螺孔,刻度盘。连接关系为:腰孔开在双瓣齿轮左瓣上,偏心轴左半轴套在腰孔中,偏心轴右半轴套在双瓣齿轮右瓣中,微调螺孔开在偏心轴右端,夹紧螺钉从双瓣齿轮左侧旋入,将双瓣齿轮左瓣和双瓣齿轮右瓣连在一起并可旋紧,刻度盘固定在双瓣齿轮右瓣右端。The utility model is realized through the following technical solutions, including: eccentric shaft, left lobe of double lobe gear, right lobe of double lobe gear, waist hole, clamping screw, fine-tuning screw hole, dial. The connection relationship is: the waist hole is opened on the left lobe of the double-lobe gear, the left half shaft of the eccentric shaft is sleeved in the waist hole, the right half shaft of the eccentric shaft is sleeved in the right lobe of the double-lobe gear, the fine-tuning screw hole is opened on the right end of the eccentric shaft, and the clip The tightening screw is screwed in from the left side of the double-lobe gear, and the left lobe of the double-lobe gear and the right lobe of the double-lobe gear are connected together and can be tightened, and the dial is fixed on the right end of the right lobe of the double-lobe gear.

本实用新型的原理是,当旋动右侧微调螺钉时,偏心轴微微发生转动,左侧轴发生摆动并在孔中滑动,带动左侧齿轮微微转动,右两侧的两瓣齿轮发生相对角位移,当它们与宽齿轮啮合时,就消除了齿轮反向间隙。偏心轴设计时应保证与齿轮接触面处于摩擦力自锁状态,这样可以对齿轮间隙和预压力进行精确的调整。The principle of the utility model is that when the right fine-tuning screw is rotated, the eccentric shaft rotates slightly, the left shaft swings and slides in the hole, drives the left gear to rotate slightly, and the two-lobed gears on the right side have a relative angle Displacement, when they mesh with wide gears, eliminates gear backlash. The design of the eccentric shaft should ensure that the contact surface with the gear is in a self-locking state of friction, so that the gear clearance and pre-pressure can be adjusted accurately.

本实用新型通过偏心轴调节和螺纹夹紧,实现对间隙、及预压力的调整及夹紧,达到五轴机床的高精度要求。本实用新型可以在已知间隙的情况下,精确地进行消除,并通过螺纹夹紧,获得所需要的预夹紧力。The utility model realizes the adjustment and clamping of the gap and the pre-pressure through the adjustment of the eccentric shaft and the clamping of the thread, and meets the high-precision requirements of the five-axis machine tool. The utility model can accurately eliminate the gap under the condition of known gap, and obtain the required pre-clamping force through thread clamping.

附图说明 Description of drawings

图1为本实用新型的结构示意图Fig. 1 is the structural representation of the utility model

图2为为角度调节示意图Figure 2 is a schematic diagram of angle adjustment

具体实施方式 Detailed ways

下面结合附图对本实用新型的实施例作详细说明:本实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。Below in conjunction with accompanying drawing the embodiment of the present utility model is described in detail: present embodiment is carried out under the premise of technical solution of the present utility model, has provided detailed embodiment and concrete operation process, but protection scope of the present utility model It is not limited to the following examples.

如图1所示,本实施例所涉及的回转工作台精密传动系统反向间隙的消除及微调节机构,包括:双瓣齿轮左瓣1,双瓣齿轮右瓣2,微调螺孔3,偏心轴右半轴4,夹紧螺钉5,偏心轴左半轴6,腰孔7,刻度盘8。其连接关系为:腰孔7开在双瓣齿轮左瓣1,偏心轴左半轴6套在腰孔7中,偏心轴右半轴4套在双瓣齿轮右瓣1,微调螺孔3开在偏心轴右端4,刻度盘8固定在双瓣齿轮右瓣2右端,夹紧螺钉5从双瓣齿轮左瓣1旋入,将双瓣齿轮左瓣1,和双瓣齿轮右瓣2连在一起并可旋紧。As shown in Figure 1, the elimination of the backlash and the micro-adjustment mechanism of the precision transmission system of the rotary table involved in this embodiment include: the left lobe 1 of the double-lobe gear, the right lobe 2 of the double-lobe gear, the fine-tuning screw hole 3, the eccentric Shaft right half shaft 4, clamping screw 5, eccentric shaft left half shaft 6, waist hole 7, dial 8. The connection relationship is: the waist hole 7 is set on the left lobe 1 of the double-lobe gear, the left half shaft of the eccentric shaft 6 is set in the waist hole 7, the right half shaft of the eccentric shaft 4 is set on the right lobe 1 of the double-lobe gear, and the fine-tuning screw hole 3 is opened. At the right end 4 of the eccentric shaft, the dial 8 is fixed on the right end of the right lobe 2 of the double-lobe gear, and the clamping screw 5 is screwed in from the left lobe 1 of the double-lobe gear, and the left lobe 1 of the double-lobe gear is connected with the right lobe 2 of the double-lobe gear. together and can be tightened.

本实施例中,所述微调螺孔3是微调内六角螺孔。In this embodiment, the fine-tuning screw hole 3 is a fine-tuning inner hexagonal screw hole.

本实施例的具体工作和使用过程:当用户测量出齿轮反向间隙后,计算出微调螺孔3所需旋转角度,按刻度盘8上的角度刻度用扳手旋动微调内六角螺孔3,使其达到所需角度,这时偏心轴右半轴4微微发生转动,带动左半轴6摆动,并在腰孔7中下滑动,使双瓣齿轮左瓣1微转动,两侧的双瓣齿轮左瓣1和双瓣齿轮右瓣2发生相对角位移,当它们与轴系中的其他齿轮啮合时,就消除了齿轮反向间隙。偏心轴设计时应保证与腰孔7接触面处于摩擦力自锁状态,这样可以对齿轮间隙和预压力进行精确的调整。The specific work and use process of this embodiment: After the user measures the gear backlash, calculate the required rotation angle of the fine-tuning screw hole 3, and turn the fine-tuning inner hexagonal screw hole 3 with a wrench according to the angle scale on the dial 8, Make it reach the required angle, at this time, the right half shaft 4 of the eccentric shaft rotates slightly, drives the left half shaft 6 to swing, and slides down in the middle of the waist hole 7, so that the left lobe 1 of the double lobe gear rotates slightly, and the double lobe on both sides The relative angular displacement of the left lobe 1 of the gear and the right lobe 2 of the double-lobed gear eliminates the gear backlash when they mesh with other gears in the shaft system. When the eccentric shaft is designed, it should be ensured that the contact surface with the waist hole 7 is in a frictional self-locking state, so that the gear gap and preload can be precisely adjusted.

设双瓣齿轮左瓣1半径为R,左侧旋转轴中心到主轴中心的距离为r,齿轮间隙为Δt,微调螺钉调节角度为α,偏心轴的偏心距为a。它们之间存在如下关系:Let the radius of the left lobe 1 of the double-lobe gear be R, the distance from the center of the left rotating shaft to the center of the main shaft be r, the gear gap be Δt, the adjustment angle of the fine-tuning screw be α, and the eccentricity of the eccentric shaft be a. The relationship between them is as follows:

αα == arccosarccos (( ΔtΔt ·&Center Dot; rr RR ·· aa ))

这样,就可以在测量出齿轮反向间隙Δt后,计算出微调螺钉需要旋转的角度了。In this way, after the gear backlash Δt is measured, the angle at which the fine-tuning screw needs to be rotated can be calculated.

Claims (2)

1、一种回转工作台精密传动系统反向间隙的消除及微调节机构,其特征在于包括:偏心轴、双瓣齿轮左瓣、双瓣齿轮右瓣、腰孔、夹紧螺钉、微调螺孔、刻度盘,其中:腰孔设在双瓣齿轮左瓣上,偏心轴左半轴套在腰孔中,偏心轴右半轴套在双瓣齿轮右瓣中,微调螺孔设在偏心轴右端,夹紧螺钉从双瓣齿轮左侧旋入,将双瓣齿轮左瓣和双瓣齿轮右瓣连在一起,刻度盘固定在双瓣齿轮右瓣右端。1. A backlash elimination and micro-adjustment mechanism for a precision transmission system of a rotary table, characterized in that it includes: an eccentric shaft, a left lobe of a double-lobe gear, a right lobe of a double-lobe gear, a waist hole, a clamping screw, and a fine-tuning screw hole , dial, wherein: the waist hole is set on the left lobe of the double-lobe gear, the left half shaft of the eccentric shaft is sleeved in the waist hole, the right half shaft of the eccentric shaft is sleeved in the right lobe of the double-lobe gear, and the fine-tuning screw hole is set at the right end of the eccentric shaft , the clamping screw is screwed in from the left side of the double-lobe gear, the left lobe of the double-lobe gear and the right lobe of the double-lobe gear are connected together, and the dial is fixed on the right end of the right lobe of the double-lobe gear. 2、根据权利要求1所述的回转工作台精密传动系统反向间隙的消除及微调节机构,其特征是,所述微调螺孔是微调内六角螺孔。2. The backlash elimination and micro-adjustment mechanism of the precision transmission system of the rotary table according to claim 1, wherein the fine-tuning screw hole is a fine-tuning inner hexagonal screw hole.
CNU2008201565930U 2008-12-05 2008-12-05 Reverse gap elimination and micro-adjusting mechanism of rotary worktable precision transmission system Expired - Fee Related CN201304583Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106886228A (en) * 2017-04-29 2017-06-23 吉林大学 A 3-axis rotation angle fine-tuning mechanism
CN108119642A (en) * 2016-12-30 2018-06-05 上海丰禾精密机械有限公司 For the fixed gear-driven tooth space eliminating mechanism of centre-to-centre spacing and its removing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108119642A (en) * 2016-12-30 2018-06-05 上海丰禾精密机械有限公司 For the fixed gear-driven tooth space eliminating mechanism of centre-to-centre spacing and its removing method
CN106886228A (en) * 2017-04-29 2017-06-23 吉林大学 A 3-axis rotation angle fine-tuning mechanism

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Effective date of registration: 20100830

Address after: 201100 room 2003, building 555, Dongchuan Road, Minhang District, Shanghai, China

Patentee after: Shanghai Putuo Numerical Control Technology Co., Ltd.

Address before: 200240 Dongchuan Road, Shanghai, No. 800, No.

Co-patentee before: Shanghai Putuo Numerical Control Technology Co., Ltd.

Patentee before: Shanghai Jiao Tong University

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