CN201291258Y - Convex-concave die movable type corrugated plate formation device - Google Patents
Convex-concave die movable type corrugated plate formation device Download PDFInfo
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- CN201291258Y CN201291258Y CNU200820154968XU CN200820154968U CN201291258Y CN 201291258 Y CN201291258 Y CN 201291258Y CN U200820154968X U CNU200820154968X U CN U200820154968XU CN 200820154968 U CN200820154968 U CN 200820154968U CN 201291258 Y CN201291258 Y CN 201291258Y
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Abstract
本实用新型涉及一种凸凹模移动式波纹板成形装置,由上、下模二部分组成:上模部分中导柱与上模座之间过盈配合固定,直线导轨与上模座之间固定连接,移动定位凹模与直线导轨滑动配合连接,定位销与移动定位凹模螺纹连接,复位弹簧焊接在定位销上。下模部分中导套和下模座过盈配合固定,凹模固定在下模座上;移动式定位凸模与直线导轨滑动配合连接,直线导轨与浮动螺杆螺纹连接,移动式定位凸模与直线导轨可上下浮动、左右滑动,定位凸模下面连接浮动顶件系统。该装置中的定位凸模可以上下浮动、左右滑动,定位凹模可以左右滑动,波纹节距在成形过程中可以随时调节,以提高波纹板的表面质量和尺寸精度。
The utility model relates to a corrugated plate forming device with a movable convex and concave mold, which is composed of two parts: an upper mold and a lower mold: the interference fit between the guide column in the upper mold part and the upper mold base is fixed, and the linear guide rail and the upper mold base are fixed. Connection, the mobile positioning die is slidingly fitted with the linear guide rail, the positioning pin is threaded with the mobile positioning die, and the return spring is welded on the positioning pin. The guide sleeve in the lower mold part and the lower mold base are fixed by interference fit, and the die is fixed on the lower mold base; the movable positioning punch is connected with the linear guide rail by sliding fit, the linear guide rail is connected with the floating screw thread, and the movable positioning punch is connected to the linear guide rail. The guide rail can float up and down, slide left and right, and connect the floating top piece system under the positioning punch. The positioning punch in the device can float up and down and slide left and right, the positioning die can slide left and right, and the corrugation pitch can be adjusted at any time during the forming process to improve the surface quality and dimensional accuracy of the corrugated plate.
Description
技术领域 technical field
本实用新型涉及一种金属成形装置,尤其是一种用于金属波纹板的成形装置。The utility model relates to a metal forming device, in particular to a forming device for metal corrugated plates.
背景技术 Background technique
波纹板广泛地应用在工业、日常生活的各领域之中,其主要目的是将金属平板加工成具有一定规律的波浪形来增加机体的刚度、强度,特别是在燃烧领域,常常通过采用波纹板来增加面积,提高散热效率。不同行业由于波纹板的形状、尺寸和要求不同,其加工工艺不同,但都存在二个问题:一是采用刚性压制成形后容易在板的表面产生塑性压痕或拉痕,二是成形后波纹节距精度不足,板料厚度不均匀。为此,往往必须采用后处理工序,通过打磨或油漆来消除塑性压痕或拉痕,这必然增加工序,提高成本,尤其是对于尺寸比较小、波纹密集的板来说这是一个难题。对于成形中波纹节距发生变化常采用一次成型或靠自然收缩来实现,这往往会引起波纹板表面质量恶化或尺寸精度达不到要求。Corrugated plates are widely used in various fields of industry and daily life. The main purpose is to process metal plates into regular waves to increase the rigidity and strength of the body. Especially in the field of combustion, corrugated plates are often used To increase the area and improve the heat dissipation efficiency. Due to the different shapes, sizes and requirements of corrugated plates in different industries, their processing techniques are different, but there are two problems: one is that it is easy to produce plastic indentations or pull marks on the surface of the corrugated plates after rigid pressing, and the other is corrugated after forming. Insufficient pitch accuracy and uneven sheet thickness. For this reason, it is often necessary to adopt a post-processing process to eliminate plastic indentations or pull marks by grinding or painting, which will inevitably increase the process and increase the cost, especially for the board with relatively small size and dense corrugation. For the change of corrugated pitch during forming, it is often realized by one-time forming or natural shrinkage, which often leads to the deterioration of the surface quality of corrugated plates or the dimensional accuracy cannot meet the requirements.
发明内容 Contents of the invention
本实用新型就是要提供一种凸凹模移动式波纹板成形装置,该装置中通用的定位凸模可以上下浮动、左右滑动,定位凹模可以左右滑动,波纹节距在成形过程中可以随时调节,以提高波纹板的表面质量和尺寸精度。The utility model is to provide a corrugated plate forming device with movable convex and concave dies. The common positioning punch in the device can float up and down and slide left and right, and the positioning die can slide left and right. The corrugation pitch can be adjusted at any time during the forming process. In order to improve the surface quality and dimensional accuracy of the corrugated plate.
为实现上述目的,本实用新型的技术方案是:一种凸凹模移动式波纹板成形装置,由上、下模二部分组成,其特点是:In order to achieve the above purpose, the technical solution of this utility model is: a corrugated plate forming device with movable convex and concave dies, which is composed of upper and lower dies, and its characteristics are:
上模部分包括直线导轨、导柱、移动定位凹模、定位销、复位弹簧、成形凹模、上模座;其中,导柱与上模座之间过盈配合固定,直线导轨与上模座之间固定连接,移动定位凹模与直线导轨滑动配合连接,定位销与移动定位凹模螺纹连接,复位弹簧焊接在定位销上。The upper mold part includes a linear guide rail, a guide post, a mobile positioning die, a positioning pin, a return spring, a forming die, and an upper die seat; among them, the interference fit between the guide post and the upper die seat is fixed, and the linear guide rail and the upper die seat Fixedly connected between the mobile positioning die and the linear guide rail for sliding fit connection, the positioning pin is threaded with the mobile positioning die, and the return spring is welded on the positioning pin.
下模部分包括下模座、导套、凹模、浮动板、浮动螺杆、弹簧、丝堵、浮动定位板、浮动螺杆、弹簧、丝堵、直线导轨、浮动顶杆、移动式定位凸模;其中,导套和下模座过盈配合固定,凹模固定在下模座上;移动式定位凸模与直线导轨滑动配合连接,移动式定位凸模与直线导轨可上下浮动、左右滑动,定位凸模下面连接浮动顶件系统。The lower mold part includes lower mold base, guide sleeve, die, floating plate, floating screw, spring, screw plug, floating positioning plate, floating screw, spring, screw plug, linear guide rail, floating ejector rod, mobile positioning punch; Among them, the guide sleeve and the lower die base are fixed by interference fit, and the die is fixed on the lower die base; the movable positioning punch is connected with the linear guide rail by sliding fit, and the movable positioning punch and the linear guide rail can float up and down, slide left and right, and the positioning convex die The floating top piece system is connected under the mold.
移动定位凹模与直线导轨之间设有减小运动阻力的滚珠,而且可以左右滑动;移动定位凸模与直线导轨之间设有减小运动阻力的滚珠,而且可以左右滑动。Balls for reducing motion resistance are provided between the moving positioning die and the linear guide rail, and can slide left and right; balls for reducing motion resistance are provided between the moving positioning punch and the linear guide rail, and can slide left and right.
浮动顶件系统包括双头螺杆、浮动板、弹性元件、支撑板、螺母,其中,浮动板与浮动顶杆固定连接,其下面依次放置弹性元件、支撑板,双头螺杆穿过支撑板,弹性元件和浮动板后与下模座螺纹固定连接,并由螺母固定和调节支撑板。The floating jack system includes a double-ended screw, a floating plate, an elastic element, a supporting plate, and a nut. The floating plate is fixedly connected to the floating jack, and the elastic element and the supporting plate are placed under it in turn. The double-ended screw passes through the supporting plate, and the elastic The element and the floating plate are fixedly connected with the lower mold base by threads, and the support plate is fixed and adjusted by nuts.
本实用新型的有益效果是:The beneficial effects of the utility model are:
(1)上模定位凹模可以左右滑动,并采用直线导轨导向,滚珠体减小运动阻力,保证了定位凹模的运动灵活性;下模定位凸模不仅可以左右滑动,还可以随着直线导轨体上下运动,并且与上模定位凹模左右滑动保持一致,以更好适应成形过程中存在的波纹节距变化问题。(1) The positioning die of the upper die can slide left and right, and is guided by a linear guide rail. The ball body reduces the movement resistance and ensures the flexibility of the positioning die; the positioning punch of the lower die can not only slide left and right, but also follow the straight line The guide rail body moves up and down, and keeps consistent with the left and right sliding of the upper die positioning die, so as to better adapt to the corrugation pitch change problem in the forming process.
(2)定位凹模和定位凸模的柔性,减少或消除了成形过程中板料与凸、凹模的相对运动,减小了接触阻力,有效地减小或消除了成形压痕和表面拉伤现象,极大提高了波纹板的表面质量。(2) The flexibility of the positioning die and the positioning punch reduces or eliminates the relative movement of the sheet metal and the punch and die during the forming process, reduces the contact resistance, and effectively reduces or eliminates the forming indentation and surface tension. It can greatly improve the surface quality of the corrugated board.
(3)每一节波纹成形结束的特征是成形凹模与定位凹模紧密接触、成形凸模与定位凸模紧密接触,本装置可以很好保证这一特征,因而能够实现波纹节距的精确控制。(3) The characteristic of the end of each section of corrugation is that the forming die is in close contact with the positioning die, and the forming punch is in close contact with the positioning punch. This device can well guarantee this feature, so it can achieve accurate corrugation pitch. control.
(4)移动定位凹模和定位凸模还可以实现对波形的校正,提高波形尺寸和形状精度。(4) Moving the positioning die and the positioning punch can also correct the waveform and improve the accuracy of the waveform size and shape.
附图说明 Description of drawings
图1是本实用新型的结构主剖视图;Fig. 1 is a structural main sectional view of the present utility model;
图2是图1中A-A的剖视图。Fig. 2 is a sectional view of A-A in Fig. 1 .
具体实施方式 Detailed ways
下面结合附图与实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
如图1,2所示,本实用新型的凸凹模移动式波纹板成形装置,由上、下模组成。As shown in Figures 1 and 2, the convex and concave mold mobile corrugated plate forming device of the present invention is composed of an upper mold and a lower mold.
(1)上模部分包括直线导轨22、滚珠21、螺钉23、导柱24、移动定位凹模25、定位销26、复位弹簧27、螺钉28、成形凹模29、上模座30。导柱24与上模座30之间采用过盈配合固定,直线导轨22与上模座30之间采用螺钉23固定,移动定位凹模25与直线导轨22采用滑动配合,依靠滚珠21减小运动阻力,定位销26与移动定位凹模25采用螺纹连接,复位弹簧27焊接在定位销26上。(1) The upper mold part includes a
(2)下模部分包括下模座4、导套13、凹模1、浮动板3、浮动螺杆7、弹簧5、丝堵6、螺钉8、浮动定位板12、浮动螺杆9、弹簧10、丝堵11、直线导轨20、浮动顶杆19、双头螺杆18、浮动板17、弹性元件14、支撑板16、螺母5、移动式定位凸模31,毛坯板料2。导套13和下模座4采用过盈配合固定,凹模1采用螺钉8固定在下模座4上;移动式定位凸模31与直线导轨20采用滑动配合,依靠滚珠减小运动阻力,直线导轨20依靠浮动螺杆19连接,移动式定位凸模31与直线导轨20是上下浮动结构,其浮动的力依靠顶件系统提供。浮动顶件系统包括双头螺杆18、浮动板17、弹性元件14、支撑板16、螺母15,其中,浮动板17与浮动顶杆19固定连接,其下面依次放置弹性元件14、支撑板16,双头螺杆18穿过支撑板16,弹性元件14和浮动板17后与下模座4螺纹固定连接,并由螺母15固定和调节支撑板16。(2) The lower mold part includes the lower mold base 4, the
本实用新型的工作过程:Working process of the present utility model:
将毛坯料2放在浮动板3和成形凸模1上,宽度方向依靠浮动板3控制,上模下行,完成第一个波纹的成形,浮动板3将成形后的毛坯料顶出凸模1,毛坯料继续送进,并将前面成形的波纹套在定位凸模31上,上模再次下行,实现第二个波纹的成形,在这一过程中,前面成形的波纹将随着定位凹模25和定位凸模31向左边移动,以防止产生拉断现象,同时减少毛坯料与凸凹模的接触阻力,消除拉伤和拉痕。以后各波纹的成形与前面相似。Put the blank 2 on the floating plate 3 and the forming punch 1, the width direction is controlled by the floating plate 3, the upper mold goes down to complete the forming of the first corrugation, and the floating plate 3 pushes the formed blank out of the punch 1 , the rough blank continues to be fed, and the previously formed corrugation is placed on the positioning punch 31, and the upper mold goes down again to realize the forming of the second corrugation. In this process, the previously formed corrugation will follow the positioning die 25 and the positioning punch 31 move to the left to prevent the phenomenon of breaking, reduce the contact resistance between the blank and the punch and die, and eliminate the strain and the pull mark. The formation of each corrugation in the future is similar to the previous one.
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