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CN201291118Y - Desulfurization dust collector for industrial furnace - Google Patents

Desulfurization dust collector for industrial furnace Download PDF

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CN201291118Y
CN201291118Y CNU2008202102175U CN200820210217U CN201291118Y CN 201291118 Y CN201291118 Y CN 201291118Y CN U2008202102175 U CNU2008202102175 U CN U2008202102175U CN 200820210217 U CN200820210217 U CN 200820210217U CN 201291118 Y CN201291118 Y CN 201291118Y
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姚立猛
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Abstract

本实用新型公开了一种工业炉窑用脱硫除尘装置,该装置具有脱硫除尘器,该脱硫除尘器包括壳体以及均固定在壳体上的接触式冷却喷淋装置、排污管、阻挡帽和进水管。壳体具有烟气进口、环形底板和环形侧板。接触式冷却喷淋装置为列管接触式冷却喷淋装置,该列管接触式冷却喷淋装置具有列管和管板,列管的每根单管穿过管板上相应的管孔,并固定在管板上,列管的每根单管相互平行且竖向设置,每根单管的管体上下端均开口,管体的上端头上设有进水部。本实用新型的装置脱硫除尘效率可达98%以上,并且设备投资少,运行成本低,能源消耗低,适于大面积推广使用。

The utility model discloses a desulfurization and dust removal device for an industrial kiln. The device has a desulfurization and dust removal device. The desulfurization and dust removal device includes a shell, a contact cooling spray device fixed on the shell, a sewage pipe, a blocking cap and inlet pipe. The housing has a flue gas inlet, an annular bottom plate and an annular side plate. The contact cooling spray device is a tube-tube contact cooling spray device. The tube-tube contact cooling spray device has a tube tube and a tube plate. Each single tube of the tube tube passes through the corresponding tube hole on the tube plate, and Fixed on the tube plate, each single tube of the tube array is arranged parallel to each other and vertically, the upper and lower ends of the tube body of each single tube are open, and the upper end of the tube body is provided with a water inlet. The desulfurization and dust removal efficiency of the device of the utility model can reach more than 98%, and the equipment investment is small, the operating cost is low, and the energy consumption is low, so it is suitable for popularization and use in a large area.

Description

一种工业炉窑用脱硫除尘装置 A desulfurization and dust removal device for industrial furnaces

技术领域 technical field

本实用新型属于大气环境保护设备,具体涉及一种工业炉窑用脱硫除尘装置。The utility model belongs to atmospheric environment protection equipment, in particular to a desulfurization and dust removal device for industrial kilns.

背景技术 Background technique

工业炉燃烧产物对大气造成了严重的污染,影响了人类的生存和生活质量,例如工业炉燃料中的硫在大气中形成了酸雨,造成了农业的减产,工业炉排出的有害微小粉尘影响人类的健康,污染环境。因此,世界各国对各种工业炉的排放限制越来越严格,都制订了工业炉窑排放标准。The combustion products of industrial furnaces have caused serious pollution to the atmosphere, affecting human survival and quality of life. For example, the sulfur in the fuel of industrial furnaces has formed acid rain in the atmosphere, resulting in reduced agricultural production. The harmful fine dust emitted by industrial furnaces has affected human beings. health and pollute the environment. Therefore, countries all over the world have stricter and stricter restrictions on the emission of various industrial furnaces, and have established emission standards for industrial furnaces and kilns.

工业炉窑用的除尘装置主要分为三类,一类是干法除尘装置,它是利用烟尘的重力、惯性力、离心力或借助于外界电场产生的静电引力或经过过滤物的作用,将烟尘捕集,达到除尘净化烟气的目的,但是该装置不能去除烟气中的有害气体;另一类是湿法除尘装置,它是利用水在冲天炉中与烟气作相对运动,烟气中的烟尘和有害气体分子与水的接触过程中,所发生的惯性碰撞、阻拦作用、扩散溶解作用以及水分子的凝聚作用,使烟气中的烟尘相互结合,逐步形成较大的粒子而被捕集,同时也使烟气中的有害气体溶入到水中而被捕集。上述两类装置除尘效果不好,脱硫效率不高,特别是去除微颗粒的能力较差。还有一类是干湿法除尘装置,该装置将干法除尘和湿法除尘组合起来,提高了除尘效率,但是这种组合装置存在设备投资大、能耗高、运行成本高的问题。The dust removal devices used in industrial furnaces are mainly divided into three categories, one is the dry dust removal device, which uses the gravity, inertial force, centrifugal force of the dust or the electrostatic attraction generated by the external electric field or the effect of the filter to remove the dust Capture to achieve the purpose of dust removal and purification of flue gas, but the device cannot remove harmful gases in the flue gas; the other type is a wet dust removal device, which uses water to move relative to the flue gas in the cupola, and the flue gas During the contact process between smoke and harmful gas molecules and water, the inertial collision, blocking effect, diffusion and dissolution, and the condensation of water molecules will make the smoke and dust in the smoke combine with each other and gradually form larger particles and be captured. At the same time, the harmful gas in the flue gas is dissolved into the water and captured. The dust removal effect of the above two types of devices is not good, the desulfurization efficiency is not high, especially the ability to remove micro particles is poor. There is also a dry and wet dust removal device, which combines dry dust removal and wet dust removal to improve dust removal efficiency, but this combination device has the problems of large equipment investment, high energy consumption, and high operating costs.

冲天炉是铸造企业传统的设备,提供熔化的金属液供浇注;其原理是利用焦炭燃烧产生的热量熔化金属;由于维护和运行成本低,同时存在化学增碳的过程,到目前为止,冲天炉仍在广泛使用。但冲天炉排出的烟气中含有大量的对人体有害的颗粒粉尘和含硫的氧化物气体,严重影响了铸造厂附加居民的生活环境,一直以来,冲天炉的脱硫除尘是铸造厂环境治理的重点项目,许多企业投入大量的人力和资金开发冲天炉的脱硫除尘技术。The cupola is a traditional equipment in foundry enterprises, which provides molten metal for pouring; its principle is to use the heat generated by coke combustion to melt the metal; due to the low maintenance and operation costs, and the process of chemical carbonization, so far, the cupola Still widely used. However, the flue gas discharged from the cupola contains a large amount of harmful particle dust and sulfur-containing oxide gas, which seriously affects the living environment of the additional residents of the foundry. For a long time, the desulfurization and dust removal of the cupola has been an important part of the environmental management of the foundry. As a key project, many enterprises have invested a lot of manpower and funds in the development of desulfurization and dust removal technology for cupolas.

目前用于冲天炉脱硫除尘的装置有二类,一类是水幕除尘装置,在冲天炉的上方设置一个水喷头,利用高压水横向喷出水幕,冲天炉的高温炉气穿过水幕时,较大的颗粒与水幕碰撞吸水而与水混合,随水流入排污池,炉气中部分硫的氧化物被水吸收成为硫酸从炉气中分离;由于水膜的厚度小,这类除尘装置仅能除去大颗粒,冲天炉烟气中的微颗粒和大部分硫氧化物气体仍然排入大气中,同时,形成水膜的高压水需要大的能源消耗,运行成本较高。At present, there are two types of desulfurization and dust removal devices for cupolas. One is the water curtain dust removal device. A water nozzle is installed above the cupola, and the high-pressure water is used to spray the water curtain horizontally, and the high-temperature furnace gas of the cupola passes through the water curtain. When the larger particles collide with the water curtain to absorb water and mix with water, they flow into the sewage tank with water, and part of the sulfur oxide in the furnace gas is absorbed by water and becomes sulfuric acid to be separated from the furnace gas; due to the small thickness of the water film, this type of The dust removal device can only remove large particles, and the micro particles and most of the sulfur oxide gases in the cupola flue gas are still discharged into the atmosphere. At the same time, the high-pressure water forming the water film requires large energy consumption and high operating costs.

另一类使用的除尘装置是组合装置,用大功率引风机把冲天炉的烟气首先引入旋风式除尘器,利用旋风式除尘器的降温作用和除尘作用,去除烟气中的大颗粒,降低烟气温度;然后把炉气引入布袋除尘器,去除烟气中的微小颗粒,再经水喷淋吸收部分二氧化硫,并进一步除尘。这一类除尘装置可去除冲天炉烟气中的有害颗粒,消除烟气中的部分有害气体,但这类除尘器投资大动力消耗高、运行成本高。Another type of dust removal device used is a combination device. The flue gas from the cupola is first introduced into the cyclone dust collector with a high-power induced draft fan, and the cooling effect and dust removal function of the cyclone dust collector are used to remove large particles in the flue gas and reduce Flue gas temperature; then the furnace gas is introduced into the bag filter to remove tiny particles in the flue gas, and then sprayed with water to absorb part of the sulfur dioxide and further dust removal. This type of dust removal device can remove harmful particles in the cupola flue gas and eliminate some harmful gases in the flue gas, but this type of dust collector has a large investment, high power consumption, and high operating costs.

纵上所述,目前用于冲天炉除尘的装置或者除尘效果达不到国家的排放标准,或者投资大,运行成本高,中小铸造企业无法承担除尘成本。与此同时,人们的环保意识不断提高,对冲天炉等工业窑炉的排放要求越来越高,国家正在制订越来越严格的排放标准。As mentioned above, the current dedusting devices used for cupola furnaces or dedusting effects cannot meet the national emission standards, or the investment is large and the operating costs are high, and small and medium-sized foundries cannot afford the dedusting costs. At the same time, people's awareness of environmental protection is constantly improving, and the emission requirements for industrial kilns such as cupolas are getting higher and higher, and the country is formulating increasingly strict emission standards.

实用新型内容 Utility model content

本实用新型的目的在于针对上述脱硫除尘装置的不足,提供一种不仅除尘效果好、脱硫效率高,而且能耗低、设备投资少和运行成本低的工业炉窑用脱硫除尘装置。The purpose of this utility model is to provide a desulfurization and dust removal device for industrial kilns that not only has good dust removal effect and high desulfurization efficiency, but also has low energy consumption, low equipment investment and low operating cost in view of the shortcomings of the above-mentioned desulfurization and dust removal device.

本实用新型的总的技术构思是:由通常的水作为冷却水由上至下与由下至上的产生于工业窑炉的热气体充分接触而进行能量与物质的交换,目的是采用较少的冷却水能够吸附较多的烟尘和二氧化硫。一是通过使冷却水尽量分散以及增加流动的距离而改变冷却水的分布状态,控制热气体的流动方向、流动距离和流动速度,而使气液两相充分接触,在两者充分接触的过程中,冷却水直接吸附热气体中的烟尘和二氧化硫。二是通过多道装置进行热量交换,利用相变的手段进行除尘和脱硫:先是利用刚与冷却水接触的热气体的温度较高的特点,使喷淋状的冷却水中的一部分汽化成水蒸气,而使热气体成为既含有烟气又含有水蒸气的混合气;在混合气经过后道装置冷却后使得其中的水蒸气相变成为小液滴,由于在相变前水蒸气与烟气和二氧化硫气体混合得较好,所以在相变中不仅可有效吸收一部分二氧化硫,而且可高效率地吸附了烟气中的微小颗粒;随着小液滴的不断形成,其中的一部分不断聚合成较大的液滴并形成水流后再与冷却水合流而带走所含的二氧化硫和烟尘颗粒。The general technical idea of the utility model is: the common water is used as the cooling water to fully contact the hot gas generated from the industrial kiln from the top to the bottom to exchange energy and matter, and the purpose is to use less Cooling water can absorb more soot and sulfur dioxide. One is to change the distribution state of the cooling water by dispersing the cooling water as much as possible and increasing the flow distance, and control the flow direction, flow distance and flow speed of the hot gas, so that the gas-liquid two-phase can be fully contacted. In the cooling water, the soot and sulfur dioxide in the hot gas are directly adsorbed. The second is to exchange heat through multiple devices, and use phase change means to remove dust and desulfurize: first, use the characteristics of the high temperature of the hot gas that has just contacted with the cooling water to vaporize a part of the sprayed cooling water into water vapor , so that the hot gas becomes a mixed gas containing both smoke and water vapor; after the mixed gas is cooled by the subsequent device, the water vapor in it changes into small droplets, because the water vapor and the smoke and the water vapor before the phase change The sulfur dioxide gas is well mixed, so it can not only effectively absorb a part of sulfur dioxide in the phase change, but also efficiently absorb the tiny particles in the flue gas; as the small droplets continue to form, some of them continue to aggregate into larger particles. The droplets form a water flow and then merge with the cooling water to take away the contained sulfur dioxide and soot particles.

实现本实用新型目的的一种技术方案是:一种工业炉窑用脱硫除尘装置,具有脱硫除尘器,该脱硫除尘器包括壳体,其特点是:还包括均固定在壳体上的接触式冷却喷淋装置、排污管、阻挡帽和进水管;壳体具有烟气进口、环形底板和环形侧板,烟气进口位于环形底板的中央,环形底板与环形侧板密闭连接在一起,环形底板按内高外低的方式倾斜设置,且壳体上端开口;阻挡帽是上表面内高外低的结构件;接触式冷却喷淋装置和阻挡帽均处于壳体中,阻挡帽位于接触式冷却喷淋装置的下方且位于壳体的中央;接触式冷却喷淋装置的下端与阻挡帽以及壳体的环形底板之间的空间为喷淋区;进水管有1~4根,是使用时向接触式冷却喷淋装置提供进水的部件;排污管有1~2根,排污管处于壳体外,且其进口位于壳体的最低部位并与壳体的内腔相通。A technical solution for realizing the purpose of this utility model is: a desulfurization and dust removal device for industrial kilns, which has a desulfurization and dust collector. Cooling spray device, sewage pipe, blocking cap and water inlet pipe; the shell has a flue gas inlet, an annular bottom plate and an annular side plate, the flue gas inlet is located in the center of the annular bottom plate, the annular bottom plate and the annular side plate are airtightly connected, The upper end of the shell is open; the blocking cap is a structural part with a high inside and low outside on the upper surface; the contact cooling spray device and the blocking cap are both in the shell, and the blocking cap is located in the contact cooling The lower part of the spray device is located in the center of the shell; the space between the lower end of the contact cooling spray device, the blocking cap and the annular bottom plate of the shell is the spray area; there are 1 to 4 water inlet pipes, which are directed toward The contact cooling spray device provides water inlet components; there are 1 to 2 sewage pipes, and the sewage pipes are located outside the shell, and their inlets are located at the lowest part of the shell and communicate with the inner cavity of the shell.

上述接触式冷却喷淋装置为列管接触式冷却喷淋装置,该列管接触式冷却喷淋装置具有列管和1~2块管板;列管的每根单管穿过管板上相应的管孔,并固定在管板上,管板固定在壳体的环形侧板上;列管的每根单管相互平行且竖向设置,每根单管的管体上下端均开口,这些管体的上端头位于管板的上方,管体的上端头上设有进水部,进水部具有进水口;这些管体的位于管板下方的管段的上方的壁上设有气液平衡口;阻挡帽的形状为圆锥形壳体,其锥顶位于上方。The above-mentioned contact cooling spray device is a tube-tube contact cooling spray device. The tube-tube contact cooling spray device has tube tubes and 1 to 2 tube plates; each single tube of the tube tubes passes through the tube plate correspondingly The tube holes are fixed on the tube plate, and the tube plate is fixed on the annular side plate of the shell; each single tube of the tube array is arranged parallel to each other and vertically, and the upper and lower ends of each single tube are open. The upper end of the pipe body is located above the tube sheet, and the upper end of the pipe body is provided with a water inlet, and the water inlet has a water inlet; the wall of these pipe bodies above the pipe section below the tube sheet is provided with a gas-liquid balance Mouth; the blocking cap is in the shape of a conical shell with the apex at the top.

上述接触式冷却喷淋装置的管板为2块,分为上管板和位于上管板下方的下管板;进水管分为1根上进水管和1~3根下进水管;上进水管的一部分处于壳体内部、其余部分处于壳体外部,上进水管的处于壳体内的部分位于上管板的上方,且其出水口位于上管板的中央部位上方;下进水管处于壳体外部,其出水口设置在壳体上且与壳体的内腔相通,该出水口位于上管板与下管板之间;列管的每根单管的管体的上端头上所设的进水部位于上管板上方;列管的每根单管的气体平衡口位于下管板下方的管段上;列管的每根单管的管体与上管板密封固定连接,上管板与壳体的环形侧板的内壁密封固定连接;列管的每根单管的管体焊接固定在下管板上,且每根单管与下管板的相应管孔的部分孔壁之间留有间隙;下管板焊接固定在壳体的环形侧板上。The above-mentioned contact cooling spray device has two tube plates, which are divided into an upper tube plate and a lower tube plate located below the upper tube plate; the water inlet pipe is divided into 1 upper water inlet pipe and 1 to 3 lower water inlet pipes; the upper water inlet pipe One part is inside the shell, and the rest is outside the shell. The part of the upper water inlet pipe inside the shell is located above the upper tube plate, and its water outlet is located above the central part of the upper tube plate; the lower water inlet pipe is outside the shell, and its The water outlet is arranged on the shell and communicates with the inner cavity of the shell. The water outlet is located between the upper tube plate and the lower tube plate; the water inlet part set on the upper end of each single tube of the tube array It is located above the upper tube plate; the gas balance port of each single tube of the tube array is located on the pipe section below the lower tube plate; the tube body of each single tube of the tube array is sealed and fixedly connected with the upper tube plate, and the upper tube plate and the shell The inner wall of the annular side plate is sealed and fixedly connected; the tube body of each single tube of the tube array is welded and fixed on the lower tube plate, and there is a gap between each single tube and the part of the hole wall of the corresponding tube hole of the lower tube plate; The lower tube plate is welded and fixed on the annular side plate of the shell.

上述脱硫除尘器还包括1个抽风机,抽风机处于壳体内且位于壳体的上端开口处。The above-mentioned desulfurization and dust collector also includes an exhaust fan, which is located in the casing and at the upper opening of the casing.

实现本实用新型目的的另一种技术方案是:一种工业炉窑用脱硫除尘装置,具有脱硫除尘器,该脱硫除尘器包括壳体,其特点是:还包括进水管、排污管、水流分配器、接触式冷却喷淋装置和阻挡帽;壳体的上端开口;壳体具有烟气进口、环形底板和环形侧板,烟气进口位于环形底板的中央,环形底板与环形侧板密闭连接在一起且位于环形侧板的下方;环形底板按内高外低的方式倾斜设置,且环形底板上设有位于最低处的出水口,该出水口与排污管的进水口密闭连接;阻挡帽是朝下的表面为圆锥形的结构件;水流分配器、接触式冷却喷淋装置和阻挡帽按照从上至下的顺序设置在壳体中;进水管的出水口与水流分配器的进水口密闭连接;水流分配器包括集水箱以及进水口设置在集水箱上部的6~12根出水管;各出水管的出水口朝向接触式冷却喷淋装置。接触式冷却喷淋装置的下端、阻挡帽的上表面、壳体的环形底板的上表面以及壳体的环形侧板的内表面之间所围绕的空间为喷淋区。Another technical solution to achieve the purpose of this utility model is: a desulfurization and dust removal device for industrial kilns, which has a desulfurization and dust collector. device, contact cooling spray device and blocking cap; the upper end of the shell is open; the shell has a smoke inlet, an annular bottom plate and an annular side plate, the smoke inlet is located in the center of the annular bottom plate, and the annular bottom plate and the annular side plate are airtightly connected together and located under the annular side plate; the annular bottom plate is inclined in a way that the inside is high and the outside is low, and there is a water outlet at the lowest point on the annular bottom plate, which is airtightly connected with the water inlet of the sewage pipe; the blocking cap is towards The lower surface is a conical structural member; the water flow distributor, the contact cooling spray device and the blocking cap are arranged in the shell in order from top to bottom; the water outlet of the water inlet pipe is airtightly connected with the water inlet of the water flow distributor The water flow distributor includes a water collection tank and 6 to 12 water outlet pipes with water inlets arranged on the upper part of the water collection box; the water outlets of each water outlet pipe face the contact cooling spray device. The space surrounded by the lower end of the contact cooling spray device, the upper surface of the blocking cap, the upper surface of the annular bottom plate of the casing and the inner surface of the annular side plate of the casing is a spray area.

上述接触式冷却喷淋装置为列管接触式冷却喷淋装置,该列管接触式冷却喷淋装置具有列管和2块管板;2块管板分为上管板和位于上管板下方的下管板;列管的每根单管相互平行且竖向设置,每根单管的管体上下端均开口,列管的各单管穿过上管板上相应的管孔和下管板上相应的管孔,每根单管的管体的上端头位于上管板的上方,每根单管的管体的下端头位于下管板的下方;列管的每根单管的管体与上管板密封固定连接,上管板与壳体的环形侧板的内壁密封固定连接;列管的每根单管的管体还与下管板焊接固定在一起,且每根单管与下管板的相应管孔的部分孔壁之间留有间隙;下管板焊接固定在壳体的环形侧板上;水流分配器的出水管中包括出水口位于上管板边缘部位且位于上管板上方的上出水管、以及包括出水口位于上管板与下管板之间的下出水管。The above-mentioned contact cooling spray device is a tube-column contact-type cooling spray device. The tube-column contact cooling spray device has tube tubes and two tube sheets; the two tube sheets are divided into an upper tube sheet and a The lower tube plate of the tube array; each single tube of the tube array is arranged parallel to each other and vertically, the upper and lower ends of the tube body of each single tube are open, and each single tube of the tube array passes through the corresponding tube hole on the upper tube plate and the lower tube Corresponding tube holes on the plate, the upper end of the tube body of each single tube is located above the upper tube plate, and the lower end of the tube body of each single tube is located below the lower tube plate; The body is sealed and fixedly connected with the upper tube plate, and the upper tube plate is sealed and fixedly connected with the inner wall of the annular side plate of the shell; the tube body of each single tube of the tube array is also welded and fixed with the lower tube plate, and each single tube There is a gap between part of the hole wall of the corresponding tube hole of the lower tube plate; the lower tube plate is welded and fixed on the annular side plate of the shell; the water outlet pipe of the water flow distributor is located at the edge of the upper tube plate and is located The upper outlet pipe above the upper tube sheet, and the lower outlet pipe including a water outlet located between the upper tube sheet and the lower tube sheet.

上述脱硫除尘器还包括6~20块设置在喷淋区中且位于阻挡帽上方的旋流导向板;每块旋流导向板的形状相同,均为一块四边形的板,其上边缘为水平状,其内边缘和外边缘均与上边缘形成90°夹角,且外边缘长度大于内边缘的长度,从而下边缘呈内高外低的倾斜状,倾斜角γ为20~35°;各旋流导向板的板体由其外侧边缘焊接固定在壳体的环形侧板上,且所处的高度位置相同;在同一高度上,各旋流导向板的板体与经过其外侧边缘的壳体的直径方向呈5~15°的夹角,以及各旋流导向板的外侧边缘按照与竖直方向呈20~40°的夹角设置,从而使各旋流导向板的内侧边缘在不同的高度上围绕相应一个假想圆设置,该假想圆的直径的大小范围为壳体的直径的20%~30%。The above-mentioned desulfurization and dust collector also includes 6 to 20 swirl flow guide plates arranged in the spray area and above the blocking cap; each swirl flow guide plate has the same shape and is a quadrilateral plate with a horizontal upper edge. , the inner and outer edges form an included angle of 90° with the upper edge, and the length of the outer edge is greater than the length of the inner edge, so that the lower edge is inclined with a high inside and a low outside, and the inclination angle γ is 20-35°; each rotation The plate body of the flow guide plate is welded and fixed on the annular side plate of the shell by its outer edge, and the height position is the same; The diameter direction of each swirl guide plate is at an angle of 5 to 15°, and the outer edges of each swirl flow guide plate are set at an angle of 20 to 40° with the vertical direction, so that the inner edges of each swirl flow guide plate are at different heights The upper body is arranged around a corresponding imaginary circle, and the diameter of the imaginary circle ranges from 20% to 30% of the diameter of the housing.

上述脱硫除尘器还包括鳞板网雾化装置;鳞板网雾化装置设置在喷淋区中且位于接触式冷却喷淋装置与旋流导向板之间;鳞板网雾化装置包括网状底板和各个雾化筒竖向平行紧密排列在网状底板上组成;各雾化筒由钢制的菱形孔网板绕成圆筒状构成。The above-mentioned desulfurization dust collector also includes a flake mesh atomization device; the flake mesh atomization device is arranged in the spray area and is located between the contact cooling spray device and the swirling flow guide plate; the flake mesh atomization device includes a mesh The bottom plate and each atomizing cylinder are vertically parallel and tightly arranged on the mesh bottom plate; each atomizing cylinder is formed by winding a diamond-shaped steel mesh plate into a cylindrical shape.

上述阻挡帽为上表面设有水流旋转部件的阻挡帽;阻挡帽包括帽体和水流旋转部件;水流旋转部件包括圆台形壳体和焊接固定在圆台形壳体下表面上的6~12块条状连接板,条状连接板的形状为渐开线形,水流旋转部件的各条状连接板呈中心对称设置在圆台形壳体上,且水流旋转部件由其各连接板的下端面焊接固定在帽体的上表面上。圆台形壳体的下边沿超出帽体的距离s为帽体的直径的5%~10%。The above-mentioned blocking cap is a blocking cap with a water flow rotating part on the upper surface; the blocking cap includes a cap body and a water flow rotating part; the water flow rotating part includes a truncated conical shell and 6 to 12 strips welded and fixed on the lower surface of the truncated conical shell The shape of the strip-shaped connecting plate is involute. The strip-shaped connecting plates of the water flow rotating part are symmetrically arranged on the frustum-shaped shell, and the water-flow rotating parts are welded and fixed on the lower end surface of each connecting plate. on the upper surface of the cap. The distance s between the lower edge of the frustum-shaped shell and the cap body is 5%-10% of the diameter of the cap body.

上述脱硫除尘器还包括1个抽风机,抽风机处于壳体内且位于壳体的上端开口处。The above-mentioned desulfurization and dust collector also includes an exhaust fan, which is located in the casing and at the upper opening of the casing.

本实用新型的积极效果是:The positive effect of the utility model is:

(1)本实用新型的接触式喷淋冷却装置在使用中从其上部加入冷却水,而在其下部则流出喷淋状冷却水,这些喷淋状冷却水落下时则进入下方的空间,烟气进入该空间后首先与喷淋状冷却水相互接触而脱去一部分二氧化硫和除去一部分烟尘,同时使一部分冷却水汽化成为水蒸汽,水蒸汽则与烟气混合成混合气,然后混合气进入接触式喷淋冷却装置而与接触式喷淋冷却装置中的冷却水相互接触而脱去混合气中的一部分二氧化硫和除去一部分烟尘,与此同时混合气中的水蒸汽被冷却而相变成水,在水蒸汽的相变过程中也吸收了一部分二氧化硫以及带走了颗粒较小的烟尘,从而本实用新型的装置不仅在先后两个阶段都可进行脱硫和除尘,从而使烟气与冷却水的接触时间较长,而且通过直接接触和相变两种方式在接触式喷淋冷却装置中进行脱硫和除尘,从而使除尘效率较高。如果所加入的冷却水是pH值为8~12的碱性水的话,则脱除二氧化硫的效率可达98%以上,甚至可以非常接近100%。(1) The contact type spray cooling device of the present utility model adds cooling water from its upper part during use, while spraying cooling water flows out from its lower part, and these spraying cooling water enters the space below when it falls, and the smoke After the gas enters the space, it first contacts with the spray cooling water to remove part of the sulfur dioxide and remove part of the smoke. At the same time, part of the cooling water is vaporized into water vapor, and the water vapor is mixed with the flue gas to form a mixed gas, and then the mixed gas enters the contact The spray cooling device contacts with the cooling water in the contact spray cooling device to remove part of the sulfur dioxide and part of the smoke in the mixed gas, and at the same time, the water vapor in the mixed gas is cooled and turns into water. During the phase change process of water vapor, it also absorbs a part of sulfur dioxide and takes away the dust with smaller particles, so that the device of the present invention can not only perform desulfurization and dust removal in two stages, so that the flue gas and cooling water The contact time is longer, and the desulfurization and dust removal are carried out in the contact spray cooling device through direct contact and phase change, so that the dust removal efficiency is higher. If the added cooling water is alkaline water with a pH value of 8-12, the efficiency of removing sulfur dioxide can reach more than 98%, or even very close to 100%.

(2)本实用新型一方面可以直接连接在冲天炉等工业炉窑的炉体或烟道上,对于不同结构和形状的炉体或烟道一般还需制作一个相对应的筒状连接件,通过该连接件将本实用新型的装置安装在有关工业炉窑的炉体或烟道上,因而本实用新型的脱硫除尘装置的使用范围较为广阔。(2) On the one hand, the utility model can be directly connected to the furnace body or flue of industrial furnaces such as cupolas. For furnace bodies or flues of different structures and shapes, it is generally necessary to make a corresponding cylindrical connector. The connecting piece installs the device of the utility model on the furnace body or the flue of the relevant industrial kiln, so the desulfurization and dust removal device of the utility model has a wider application range.

(3)本实用新型的结构简单,与组合式除尘装置相比,不需要大功率的引风设备,与单一的水幕除尘装置相比,也不需要高压水,因而不仅设备投资少、与组合式除尘装置相比可节省投资60%以上,而且能源消耗较低,运行成本也较低,适于大面积推广使用。另外,本实用新型也可以添加在现有的除尘装置上以提高除尘和脱硫效果。(3) The structure of the utility model is simple. Compared with the combined dust removal device, it does not need high-power air induction equipment. Compared with the combined dust removal device, the investment can be saved by more than 60%, and the energy consumption is lower, and the operation cost is also lower, so it is suitable for popularization and use in a large area. In addition, the utility model can also be added to the existing dust removal device to improve the effect of dust removal and desulfurization.

(4)本实用新型的阻挡帽在使用中有两个作用,一是对上升的烟气进行阻挡并使其从阻挡帽与壳体之间的通道进入壳体内腔中的喷淋区,二是可以对从上方落下的冷却水进行阻挡,不但防止冷却水落入炉体或烟道中,而且使冷却水沿阻挡帽的上表面流下而落至壳体的环形底板上。在冷却水落至环形底板的过程中,则与烟气进行了第一次的相互接触。当本实用新型的阻挡帽为一倒置的圆锥形壳体时,则还可使下落至阻挡帽的冷却水在落下至环形底板时,形成一个圆环形的水幕。当阻挡帽的帽体的上表面设置水流旋转部件后,从上方落下的水流则可沿渐开线形状的连接板从帽体上继续落下,不但可以延长水流在阻挡帽上流过的距离,而且对水流进行了均匀的分流。圆台形壳体的下边沿超出帽体,则一方面使得阻挡帽可以形成内外两层水幕,另一方面使得穿过内层水幕的一部分烟气从帽体、圆台形壳体以及连接板之间形成的夹层中通过而进入壳体内腔中的喷淋区,烟气在通过所述夹层时,也可以与逆向的冷却水交换能量与物质,使得烟气成为含有水蒸气的混合气,使得冷却水吸附一部分烟尘和二氧化硫。(4) The blocking cap of the present utility model has two functions in use, one is to block the rising smoke and make it enter the spray area in the inner cavity of the casing from the passage between the blocking cap and the casing, and the other is It is possible to block the cooling water falling from above, not only prevent the cooling water from falling into the furnace body or the flue, but also make the cooling water flow down the upper surface of the blocking cap and fall to the annular bottom plate of the shell. In the process of the cooling water falling to the annular bottom plate, the first mutual contact with the flue gas is carried out. When the barrier cap of the present invention is an inverted conical shell, the cooling water falling to the barrier cap can also form a circular water curtain when it falls to the annular bottom plate. When the upper surface of the cap body of the blocking cap is equipped with a water flow rotating part, the water flow falling from above can continue to fall from the cap body along the involute-shaped connecting plate, which not only prolongs the distance that the water flow flows on the blocking cap, but also The water flow is divided evenly. The lower edge of the frustum-shaped shell exceeds the cap body, so that the blocking cap can form two layers of water curtains inside and outside on the one hand, and on the other hand, a part of the smoke passing through the inner water curtain can pass through the cap body, the frustum-shaped shell and the connecting plate. Pass through the interlayer formed between them and enter the spray area in the inner cavity of the housing. When the flue gas passes through the interlayer, it can also exchange energy and substances with the reverse cooling water, so that the flue gas becomes a mixed gas containing water vapor. Make the cooling water absorb part of the soot and sulfur dioxide.

(5)本实用新型的脱硫除尘器的进水方式有两种。一种是直接采用进水管将冷却水引入接触式冷却喷淋装置中;在接触式冷却喷淋装置为具有上下两块管板的列管接触式冷却喷淋装置的情况下,用一根上进水管和1~3根下进水管将冷却水分别送入上管板上和上管板与下管板之间。(5) There are two ways of water intake to the desulfurization dust remover of the present utility model. One is to directly use the water inlet pipe to introduce the cooling water into the contact cooling spray device; when the contact cooling spray device is a tube contact cooling spray device with two upper and lower The water pipes and 1 to 3 lower water inlet pipes send cooling water to the upper tube plate and between the upper tube plate and the lower tube plate respectively.

另一种进水方式是采用水流分配器的形式,先通过一根进水管将冷却水引入水流分配器的集水箱中,再通过出水管将冷却水引入接触式冷却喷淋装置中。后一种方式可以使进入脱硫除尘器中的冷却水有一个缓冲的场所,然后由集水箱通过多根出水管将冷却水引导至上管板上,还可以在多根出水管中设置1~2根专门的出水管,将其出水口设置在上管板和下管板之间。Another way of water intake is in the form of a water flow distributor. First, the cooling water is introduced into the water collection tank of the water flow distributor through a water inlet pipe, and then the cooling water is introduced into the contact cooling spray device through the water outlet pipe. The latter method can make the cooling water entering the desulfurization and dust collector have a buffer place, and then the water collection tank guides the cooling water to the upper tube plate through multiple outlet pipes, and 1 to 2 outlet pipes can also be set A special outlet pipe is installed, and its outlet is set between the upper tube plate and the lower tube plate.

这两种进水方式中,待上管板上的冷却水漫过列管的单管的上端则可进入列管的单管中,然后沿单管内壁呈水膜状流下;而流入上管板和下管板之间的冷却水则从列管各单管与下管板之间的间隙中沿着单管外壁呈水膜流下;而混合气则由下而上与流经各管体内外壁的冷却水相接触,不仅可保持混合气向上流动的畅通,而且具有较大的气与水的接触面积。另外,上管板与下管板之间以及列管的各单管之间的空间区域则是传导式冷却区,也就是说由下进水管加入的冷却水还对流经列管的管内的混合气起到进一步的冷却作用。In these two water inlet methods, after the cooling water on the upper tube plate overflows the upper end of the single tube of the tube array, it can enter the single tube of the tube array, and then flow down in the shape of a water film along the inner wall of the single tube; while flowing into the upper tube The cooling water between the plate and the lower tube sheet flows down as a water film along the outer wall of the single tube from the gap between each single tube of the tube array and the lower tube sheet; while the mixed gas flows through the tube body from bottom to top. The cooling water on the outer wall is in contact with each other, which not only keeps the mixed gas flowing upwards smoothly, but also has a larger contact area between the gas and water. In addition, the space area between the upper tube plate and the lower tube plate and between the single tubes of the tube array is a conduction cooling zone, that is to say, the cooling water added from the lower water inlet pipe also mixes the cooling water in the tubes flowing through the tube array. The air provides further cooling.

(6)当本实用新型的脱硫除尘器设置旋流导向板,若烟气以一定流速穿过阻挡帽所形成的水幕进入喷淋区后,则在旋流导向板的导向作用下,烟气在与水流和水雾逆向相互混合中沿着导向板旋转向上而形成含有烟气和水蒸气的混合气旋流。不仅延长了烟气与水流和水雾的混合时间,而且混合气会被冷却水冷却降温并以其中的一部分烟尘为核心凝结为小液滴,相当多的烟尘将随着液滴汇成水流被带走。(6) When the desulfurization and dust collector of the present invention is equipped with a swirl guide plate, if the flue gas passes through the water curtain formed by the blocking cap and enters the spray area at a certain flow rate, under the guidance of the swirl guide plate, the smoke The gas rotates upward along the guide plate while mixing with the water flow and water mist in reverse to form a mixed cyclone flow containing smoke and water vapor. It not only prolongs the mixing time of flue gas, water flow and water mist, but also the mixed gas will be cooled by the cooling water and condense into small droplets with a part of the soot as the core. take away.

(7)当本实用新型的脱硫除尘器设置鳞板网雾化装置后,在烟气穿过该鳞板网雾化装置的过程中,喷淋状冷却水从接触式喷淋冷却装置流出而落至鳞板网雾化装置的各个雾化筒上,而烟气与水雾的混合气在向上的过程中则不仅与雾化筒相接触而被冷却,而且与冷却水直接接触而被冷却,也使部分冷却水雾化,从而有利于除尘和脱硫。(7) When the desulfurization dust remover of the present utility model is equipped with a scale net atomization device, when the flue gas passes through the scale net atomization device, the spray-like cooling water flows out from the contact spray cooling device. It falls on each atomizing tube of the scale net atomizing device, and the mixture of flue gas and water mist is not only cooled by contacting the atomizing tube in the upward process, but also directly contacted by cooling water. , and also atomize part of the cooling water, which is beneficial to dust removal and desulfurization.

(8)当本实用新型设置抽风机后,可以在需要时减少内部的阻力,使烟气流通顺畅,不堵塞。(8) When the utility model is equipped with an exhaust fan, the internal resistance can be reduced when needed, so that the flue gas can flow smoothly without being blocked.

附图说明 Description of drawings

图1为本实用新型的脱硫除尘装置的一种结构示意图;Fig. 1 is a kind of structural representation of desulfurization and dedusting device of the present utility model;

图2为图1中的管板的结构示意图;Fig. 2 is the structural representation of the tube sheet in Fig. 1;

图3为图1中的阻挡帽通过支撑杆固定在壳体上的结构示意图;Fig. 3 is a structural schematic diagram of the blocking cap in Fig. 1 being fixed on the housing through a support rod;

图4为图1中的列管与管板相互连接的结构示意图;Fig. 4 is a structural schematic diagram of the interconnection of the tube array and the tube sheet in Fig. 1;

图5为本实用新型的脱硫除尘装置的另一种结构示意图;Fig. 5 is another structural representation of the desulfurization and dust removal device of the present invention;

图6为本实用新型的脱硫除尘装置的第三种结构示意图;Fig. 6 is a third structural schematic diagram of the desulfurization and dust removal device of the present invention;

图7为本实用新型的脱硫除尘装置的第四种结构示意图;Fig. 7 is the fourth structural schematic diagram of the desulfurization and dust removal device of the present invention;

图8为图7中管板的结构示意图;Fig. 8 is a schematic structural view of the tube sheet in Fig. 7;

图9为图7中鳞板网雾化装置的结构示意图;Fig. 9 is a schematic structural view of the scale net atomization device in Fig. 7;

图10为图7中旋流导向板的结构示意图;Fig. 10 is a schematic structural view of the swirl guide plate in Fig. 7;

图11为图7中阻挡帽的水流旋转部件结构示意图;Fig. 11 is a schematic structural view of the water flow rotating part of the blocking cap in Fig. 7;

图12为图7中的水流分配器的结构示意图。Fig. 12 is a schematic structural view of the water flow distributor in Fig. 7 .

位号表Tag table

脱硫除尘器1、Desulfurization dust collector 1,

壳体1-1、烟气进口1-1-1、环形底板1-1-2、环形侧板1-1-3、喷淋区1-1-4、Shell 1-1, flue gas inlet 1-1-1, annular bottom plate 1-1-2, annular side plate 1-1-3, spray area 1-1-4,

进水管1-2、上进水管1-2-1、下进水管1-2-2、Water inlet pipe 1-2, upper water inlet pipe 1-2-1, lower water inlet pipe 1-2-2,

接触式冷却喷淋装置1-3、液位平衡管1-3-1、Contact cooling spray device 1-3, liquid level balance pipe 1-3-1,

管板1-4、上管板1-4-1、下管板1-4-2、管孔1-4-3、Tube sheet 1-4, upper tube sheet 1-4-1, lower tube sheet 1-4-2, tube hole 1-4-3,

列管1-5、气体平衡口1-5-1、主管体1-5-2、Tube 1-5, gas balance port 1-5-1, main body 1-5-2,

进水部1-6、进水口1-6-1、短接管1-6-3、Water inlet 1-6, water inlet 1-6-1, short connection pipe 1-6-3,

阻挡帽1-7、支撑杆1-7-1、Block cap 1-7, support rod 1-7-1,

抽风机1-8、Exhaust fan 1-8,

排污管1-9、Sewage pipe 1-9,

下部连接件1-10、法兰盘1-10-1、Lower connector 1-10, flange 1-10-1,

冲天炉炉体3、进料口3-1、法兰盘3-2、Cupola furnace body 3, feed port 3-1, flange plate 3-2,

壳体11、烟气进口11-1、环形底板11-2、环形侧板11-3、喷淋区11-4、Shell 11, flue gas inlet 11-1, annular bottom plate 11-2, annular side plate 11-3, spray area 11-4,

进水管12、抽风机18、排污管19、Water inlet pipe 12, exhaust fan 18, sewage pipe 19,

水流分配器2、集水箱21、出水管22、上出水管22-1、下出水管22-2、Water flow distributor 2, water collection tank 21, water outlet pipe 22, upper water outlet pipe 22-1, lower water outlet pipe 22-2,

接触式冷却喷淋装置4、列管41、上管板42、管孔42-1、下管板43、管孔43-1、Contact cooling spray device 4, tube array 41, upper tube plate 42, tube hole 42-1, lower tube plate 43, tube hole 43-1,

鳞板网雾化装置5、网状底板51、雾化筒52、Scale mesh atomization device 5, mesh bottom plate 51, atomization tube 52,

旋流导向板6、swirl guide plate 6,

阻挡帽7、帽体71、水流旋转部件72、圆台形壳体72-1、条状连接板72-2、Blocking cap 7, cap body 71, water flow rotating part 72, conical shell 72-1, strip connecting plate 72-2,

具体实施方式 Detailed ways

(实施例1)(Example 1)

参见图1,本实施例的工业炉窑用脱硫除尘装置为单级的脱硫除尘器。该脱硫除尘器1包括壳体1-1,还包括均固定在壳体1-1上的接触式冷却喷淋装置1-3、排污管1-9、阻挡帽1-7和进水管1-2,进水管1-2是使用时向接触式冷却喷淋装置1-3提供进水的部件。排污管1-9有1根,排污管1-9处于壳体1-1外,且其进口位于壳体1-1的最低部位并与壳体1-1的内腔相通。Referring to Fig. 1, the desulfurization and dust removal device for industrial kilns in this embodiment is a single-stage desulfurization and dust removal device. The desulfurization dust collector 1 includes a housing 1-1, and also includes a contact cooling spray device 1-3, a sewage pipe 1-9, a blocking cap 1-7 and a water inlet pipe 1-3 fixed on the housing 1-1. 2. The water inlet pipe 1-2 is a component that supplies water to the contact cooling spray device 1-3 during use. There is one sewage pipe 1-9, and the sewage pipe 1-9 is located outside the housing 1-1, and its inlet is located at the lowest part of the housing 1-1 and communicates with the inner cavity of the housing 1-1.

仍参见图1,壳体1-1具有烟气进口1-1-1、环形底板1-1-2和环形侧板1-1-3,烟气进口1-1-1位于环形底板1-1-2的中央,环形底板1-1-2与环形侧板1-1-3密闭连接在一起,环形底板1-1-2按内高外低的方式倾斜设置,且壳体1-1上端开口。Still referring to Fig. 1, the housing 1-1 has a flue gas inlet 1-1-1, an annular bottom plate 1-1-2 and an annular side plate 1-1-3, and the flue gas inlet 1-1-1 is located on the annular bottom plate 1-1-1. In the center of 1-2, the annular bottom plate 1-1-2 is airtightly connected with the annular side plate 1-1-3, and the annular bottom plate 1-1-2 is inclined to be set in a way that the inside is high and the outside is low, and the shell 1-1 The upper end is open.

阻挡帽1-7是上表面内高外低的结构件,本实施例优选圆锥形壳体。接触式冷却喷淋装置1-3和阻挡帽1-7均处于壳体1-1中;阻挡帽1-7的锥顶位于上方,且接触式冷却喷淋装置1-3位于阻挡帽1-7的上方。阻挡帽1-7的下边沿四等分焊接固定有四根支撑杆1-7-1,这四根支撑杆1-7-1各自的另一端焊接固定在壳体1-1的环形侧板1-1-3上(见图3),从而使阻挡帽1-7位于壳体1-1的中央。接触式冷却喷淋装置1-3的下端与阻挡帽1-7之间、以及接触式冷却喷淋装置1-3的下端与壳体1-1的环形底板1-1-2之间的空间为喷淋区1-1-4。The blocking cap 1-7 is a structural member whose upper surface is higher on the inside and lower on the outside. In this embodiment, a conical shell is preferred. The contact cooling spray device 1-3 and the blocking cap 1-7 are both in the housing 1-1; the cone top of the blocking cap 1-7 is located above, and the contact cooling spray device 1-3 is located in the blocking cap 1- 7 above. Four supporting rods 1-7-1 are welded and fixed to the lower edge of the blocking cap 1-7, and the other ends of the four supporting rods 1-7-1 are welded and fixed to the annular side plate of the housing 1-1 1-1-3 (see Figure 3), so that the blocking cap 1-7 is located in the center of the housing 1-1. The space between the lower end of the contact cooling spray device 1-3 and the blocking cap 1-7, and the lower end of the contact cooling spray device 1-3 and the annular bottom plate 1-1-2 of the housing 1-1 For the spray area 1-1-4.

仍参见图1,接触式冷却喷淋装置1-3为列管接触式冷却喷淋装置,该列管接触式冷却喷淋装置1-3具有列管1-5和管板1-4。管板1-4上设有一组管孔1-4-3(见图2)。列管1-5的每根单管穿过管板1-4上相应的管孔1-4-3并固定在管板1-4上,管板1-4固定在壳体1-1的环形侧板1-1-3上。列管1-5的每根单管相互平行且竖向设置,每根单管的管体上下端均开口,这些管体的上端头位于管板1-4的上方,管体的上端头上设有进水部1-6,进水部1-6具有进水口1-6-1;这些管体的位于管板1-4下方的管段的上方的壁上设有作为气液平衡口的通孔1-5-1。Still referring to FIG. 1 , the contact cooling spray device 1-3 is a tube-tube contact cooling spray device, and the tube-tube contact cooling spray device 1-3 has a tube tube 1-5 and a tube sheet 1-4. A set of tube holes 1-4-3 is provided on the tube sheet 1-4 (see FIG. 2 ). Each single tube of the tube array 1-5 passes through the corresponding tube hole 1-4-3 on the tube plate 1-4 and is fixed on the tube plate 1-4, and the tube plate 1-4 is fixed on the shell 1-1 On the annular side plate 1-1-3. Each single tube of the tube array 1-5 is arranged parallel to each other and vertically. The upper and lower ends of each single tube are open. The upper ends of these tubes are located above the tube sheets 1-4. A water inlet 1-6 is provided, and the water inlet 1-6 has a water inlet 1-6-1; these pipe bodies are provided with a gas-liquid balance port on the wall above the pipe section below the tube plate 1-4 Through holes 1-5-1.

仍参见图1,本实施例中,上述接触式冷却喷淋装置1-3的管板1-4为2块,分为上管板1-4-1和位于上管板1-4-1下方的下管板1-4-2;进水管1-2分为1根上进水管1-2-1和1根下进水管1-2-2;上进水管1-2-1的一部分处于壳体1-1内部、其余部分处于壳体1-1外部,上进水管1-2-1的处于壳体1-1内的部分位于上管板1-4-1的上方,且其出水口位于上管板1-4-1的中央部位上方;下进水管1-2-2处于壳体1-1外部,其出水口设置在壳体1-1上且与壳体1-1的内腔相通,该出水口位于上管板1-4-1与下管板1-4-2之间。列管1-5的每根单管的管体的上端头上所设的进水部1-6位于上管板1-4-1上方。本实施例的进水部1-6的设计是在列管1-5的每根单管的位于上管板1-4-1上方的管段的壁上的同一高度处设5~10个使水进入管内的作为进水口的通孔1-6-1,所有单管的顶端高度一致。Still referring to Fig. 1, in this embodiment, the above-mentioned tube plate 1-4 of the contact cooling spray device 1-3 is divided into two pieces, which are divided into the upper tube plate 1-4-1 and the upper tube plate 1-4-1. The lower tube plate 1-4-2 at the bottom; the water inlet pipe 1-2 is divided into an upper water inlet pipe 1-2-1 and a lower water inlet pipe 1-2-2; a part of the upper water inlet pipe 1-2-1 is in the shell The body 1-1 is inside and the rest is outside the casing 1-1. The part of the upper water inlet pipe 1-2-1 inside the casing 1-1 is located above the upper tube plate 1-4-1, and its water outlet is located at Above the central part of the upper tube plate 1-4-1; the lower water inlet pipe 1-2-2 is outside the shell 1-1, and its water outlet is set on the shell 1-1 and connected to the inner cavity of the shell 1-1 In communication, the water outlet is located between the upper tube plate 1-4-1 and the lower tube plate 1-4-2. The water inlet 1-6 provided on the upper end of each single tube body of the tube array 1-5 is located above the upper tube plate 1-4-1. The design of the water inlet 1-6 of this embodiment is to set 5 to 10 water inlets at the same height on the wall of the pipe section above the upper tube plate 1-4-1 of each single pipe of the tube array 1-5. Water enters the through hole 1-6-1 as the water inlet in the pipe, and the top heights of all single pipes are consistent.

仍参见图1,下管板1-4-2上的管孔1-4-3略大于上管板1-4-1上的管孔1-4-3,列管1-5的每根单管的管体与上管板1-4-1密封焊接固定连接,上管板1-4-1与壳体1-1的环形侧板1-1-3的内壁密封焊接固定连接;列管1-5的每根单管的管体通过三处焊点焊接固定在下管板1-4-2上,从而在每根单管与下管板1-4-2的相应管孔1-4-3的孔壁之间形成了间隙(见图4)。这种结构使得上管板1-4-1与下管板1-4-2之间以及列管1-5的各单管之间的空间区域成为接触式冷却喷淋装置1-3的传导式冷却区。Still referring to Fig. 1, the tube hole 1-4-3 on the lower tube plate 1-4-2 is slightly larger than the tube hole 1-4-3 on the upper tube plate 1-4-1, and each of the tubes 1-5 The tube body of the single tube is sealed and welded and fixedly connected with the upper tube plate 1-4-1, and the upper tube plate 1-4-1 is sealed and welded and fixedly connected with the inner wall of the annular side plate 1-1-3 of the shell 1-1; The tube body of each single tube of the tube 1-5 is fixed on the lower tube plate 1-4-2 by welding at three places, so that each single tube and the corresponding tube hole 1-4-2 of the lower tube plate 1-4-2 A gap is formed between the hole walls of 4-3 (see Figure 4). This structure makes the space between the upper tube plate 1-4-1 and the lower tube plate 1-4-2 and between the single tubes of the tube array 1-5 become the conduction of the contact cooling spray device 1-3. type cooling zone.

见图1及图3,阻挡帽1-7通过支撑杆1-7-1固定支撑在壳体1-1中且位于接触式冷却喷淋装置1-3的下方;阻挡帽1-7的形状为圆锥形壳体,且按锥顶位于上方设置在壳体1的中央。See Figures 1 and 3, the blocking cap 1-7 is fixedly supported in the housing 1-1 by the support rod 1-7-1 and is located below the contact cooling spray device 1-3; the shape of the blocking cap 1-7 It is a conical shell, and is located at the center of the shell 1 according to the top of the cone.

仍参见图1,本实施例的脱硫除尘装置可用于冲天炉4上,使用前,先在冲天炉4设有投料口4-1的烟气出口筒身上端密闭焊接固定一个法兰盘4-2。然后将事先制造好的带有法兰盘5-1的下部连接件5密闭固定在法兰盘4-2上。对于本实施例的脱硫除尘装置则通过专门的支架来固定,并使级脱硫除尘器1的壳体1-1的形成烟气进口1-1-1的板体与下部连接件5的上端口密闭固定连接,从而使壳体1-1的烟气进口1-1-1与冲天炉的烟气出口相连通。Still referring to Fig. 1, the desulfurization and dust removal device of the present embodiment can be used on the cupola 4. Before use, a flange plate 4- 2. Then the lower connector 5 with the flange 5-1 manufactured in advance is airtightly fixed on the flange 4-2. For the desulfurization and dust removal device of this embodiment, it is fixed by a special bracket, and the upper port of the shell 1-1 of the first-stage desulfurization and dust collector 1 that forms the flue gas inlet 1-1-1 and the upper port of the lower connector 5 The airtight and fixed connection makes the flue gas inlet 1-1-1 of the casing 1-1 communicate with the flue gas outlet of the cupola.

本实施例的脱硫除尘装置使用时,通过水泵将冷却水泵入上进水管1-2-1和下进水管1-2-2,冷却水流出进水管1-2后,进入接触式冷却喷淋装置1-3中,冷却水在重力作用下由上至下经过接触式冷却喷淋装置1-3,其中由上进水管1-2-1进入接触式冷却喷淋装置1-3的冷却水由列管1-5的各单管的进水部1-6的进水口1-6-1进入各单管而沿各单管的内壁流下,由第二进水管1-2-2进入接触式冷却喷淋装置1-3的冷却水进入壳体1-1的位于上管板1-4-1与第二上管板1-4-2之间的空腔中、再流过下管板1-4-2的管孔1-4-3的孔壁与相应的单管外壁之间的间隙、沿各单管的外壁流下,这些沿单管的内外壁流下的冷却水在单管下端汇聚后,呈喷淋状落下而离开接触式冷却喷淋装置1-3,一部分冷却水落下至阻挡帽1-7的上表面,再沿阻挡帽1-7的上表面从其边沿呈水幕状落下至壳体1-1的环形底板1-1-2上,另一部分冷却水从阻挡帽1-7与壳体1-1的环形侧板之间所形成的通道中落下直接到达壳体1的环形底板上,这些落至壳体1-1的环形底板1-1-2上的冷却水沿环形底板1-1-2流入排污管1-9后,沿排污管1-9排出脱硫除尘装置外。When the desulfurization and dust removal device of this embodiment is used, the cooling water is pumped into the upper water inlet pipe 1-2-1 and the lower water inlet pipe 1-2-2 through the water pump, and after the cooling water flows out of the water inlet pipe 1-2, it enters the contact cooling spray device In 1-3, the cooling water passes through the contact cooling spray device 1-3 from top to bottom under the action of gravity, wherein the cooling water entering the contact cooling spray device 1-3 from the upper water inlet pipe 1-2-1 is passed by the column The water inlet 1-6-1 of the water inlet part 1-6 of each single pipe of the pipe 1-5 enters each single pipe and flows down the inner wall of each single pipe, and enters the contact cooling through the second water inlet pipe 1-2-2 The cooling water of the spray device 1-3 enters the cavity of the shell 1-1 between the upper tube plate 1-4-1 and the second upper tube plate 1-4-2, and then flows through the lower tube plate 1 - The gap between the hole wall of the tube hole 1-4-3 of 4-2 and the outer wall of the corresponding single tube flows down along the outer wall of each single tube, and the cooling water flowing down the inner and outer walls of the single tube gathers at the lower end of the single tube Finally, it falls in a spray shape and leaves the contact cooling spray device 1-3, a part of the cooling water falls to the upper surface of the blocking cap 1-7, and then forms a water curtain along the upper surface of the blocking cap 1-7 from its edge Falling onto the annular bottom plate 1-1-2 of the housing 1-1, another part of the cooling water falls from the channel formed between the blocking cap 1-7 and the annular side plate of the housing 1-1 to directly reach the housing 1 The cooling water that falls on the annular bottom plate 1-1-2 of the shell 1-1 flows into the sewage pipe 1-9 along the annular bottom plate 1-1-2, and is discharged along the sewage pipe 1-9 for desulfurization and dust removal outside the device.

冲天炉所产生的烟气从壳体1-1的烟气进口1-1-1由下至上进入脱硫除尘装置中,因上方的阻挡帽1-7的阻挡而先穿过四周的位于阻挡帽1-7与壳体1-1的环形底板1-1-2之间的水幕而与冷却水相接触、再与接触式冷却喷淋装置落下的喷淋状冷却水相接触。这一过程中,烟气和与其相接触的冷却水发生热交换并被一部分冷却水带走一部分烟尘颗粒和吸收一部分二氧化硫,这部分冷却水下落到壳体1-1的环形底板1-1-2上后流入排污管1-9,沿排污管1-9排出脱硫除尘装置外;与烟气相接触的另一部分冷却水因热交换而吸热产生相变、成为水蒸气,在烟气的带动下水蒸气在流动中与烟气混合而成为混合气。The flue gas produced by the cupola enters the desulfurization and dust removal device from the flue gas inlet 1-1-1 of the shell 1-1 from bottom to top, and first passes through the surrounding blocking caps due to the blocking of the upper blocking cap 1-7 1-7 and the water curtain between the annular bottom plate 1-1-2 of the housing 1-1 contact with the cooling water, and then contact with the spray cooling water falling from the contact cooling spray device. During this process, heat exchange occurs between the flue gas and the cooling water in contact with it, and a part of the soot particles and a part of sulfur dioxide are taken away by a part of the cooling water, and this part of the cooling water falls to the annular bottom plate 1-1- of the shell 1-1 2 and then flow into the sewage pipe 1-9, and discharge out of the desulfurization and dust removal device along the sewage pipe 1-9; the other part of the cooling water that is in contact with the flue gas absorbs heat due to heat exchange to produce phase change and becomes water vapor. Driven by the water vapor to mix with the flue gas in the flow to form a mixed gas.

当烟气与水蒸气的混合气向上进入接触式冷却喷淋装置1-3后,一部分混合气直接进入列管1-5的各单管的内腔,而与进入接触式冷却喷淋装置1-3的各单管的内腔中的冷却水相接触,另一部分混合气则进入列管1-5的单管之间的空间而与沿各单管外壁流下的冷却水相接触,混合气与冷却水在接触过程中则被冷却水吸收了一部分二氧化硫和吸附了一部分烟尘颗粒。When the mixture of flue gas and water vapor enters the contact cooling spray device 1-3 upwards, a part of the mixture directly enters the inner cavity of each single tube of the row tubes 1-5, and enters the contact cooling spray device 1 The cooling water in the inner cavity of each single tube of -3 is in contact with each other, and another part of the mixed gas enters the space between the single tubes of row tubes 1-5 and contacts with the cooling water flowing down the outer wall of each single tube, the mixed gas During the contact process with the cooling water, part of the sulfur dioxide and part of the soot particles are absorbed by the cooling water.

与此同时,进入接触式冷却喷淋装置1-3中的混合气中的水蒸汽在冷却水的冷却作用下,被冷却而发生相变成为液态的水,在液态水的生成过程中,混合气中的一部分二氧化硫被这些新生成的液态水滴吸收,而粒径较小的烟尘颗粒则被这些这些新尘成的液态水滴吸附。因水蒸汽与烟气中的烟尘和二氧化硫气体混合在一起,所以,在水蒸汽相变成液态水滴时,可以很容易将临近的二氧化硫进行吸收,将临近的微小颗粒进行吸附,从而效率较高。在接触式冷却喷淋装置1-3中,冷却水对混合气的冷却方式有两种。种方式是直接接触式冷却,不论是直接进入列管1-5的单管内腔的混合气,还是进入列管1-5各单管之间的混合气,都与流经接触式冷却喷淋装置1-3的冷却水直接接触而被冷却;第二种冷却方式是,对于直接进入列管1-5各单管内腔中的混合气来说,这些混合气在经过各单管的位于外壁冷却水供水区的管段时,如果外壁冷却水供水区中的冷却水具有一定的高度,则可通过热传导的方式对混合气进行进一步的冷却;对于进入列管各单管间的混合气来说,这些混合气在经过各单管的位于下管板1-4-2下方的作为气液平衡口的通孔1-5-1后进入单管的内腔,然后也通过单管的位于外壁冷却水供水区的管段,此时也发生了热传导的冷却;两种方式的冷却使混合气中的水蒸汽较为容易地相变成液态的水滴。这些吸收有二氧化硫和吸附有烟尘微小颗粒的由水蒸汽相变而生成的水滴在下落中不断相互聚合以及与上述直接与混合气接触而吸收了一部分二氧化硫和吸附了一部分烟尘颗粒的冷却水混合在一起,呈喷淋状离开接触式冷却喷淋装置1-3而落入喷淋区,在喷淋区这些冷却水再吸收一部分二氧化硫以及吸附一部分烟尘颗粒后,最后沿排污管1-9排出脱硫除尘装置外。At the same time, the water vapor in the mixed gas entering the contact cooling spray device 1-3 is cooled under the cooling effect of the cooling water and undergoes a phase change into liquid water. During the generation of liquid water, the mixed Part of the sulfur dioxide in the gas is absorbed by these newly formed liquid water droplets, while the smaller smoke particles are absorbed by these newly formed liquid water droplets. Because the water vapor is mixed with the soot and sulfur dioxide gas in the flue gas, when the water vapor phase turns into liquid water droplets, it can easily absorb the adjacent sulfur dioxide and adsorb the adjacent tiny particles, so the efficiency is higher . In the contact cooling spray device 1-3, there are two ways for the cooling water to cool the mixed gas. The first method is direct contact cooling, whether it is the mixed gas that directly enters the inner cavity of the single tube of the tubes 1-5, or the mixed gas that enters the single tubes of the tubes 1-5, and flows through the contact cooling spray The cooling water of the device 1-3 is directly contacted and cooled; the second cooling method is that for the mixed gas directly entering the inner cavity of each single tube of the row tubes 1-5, these mixed gases are located on the outer wall of each single tube after passing through each single tube. When cooling the pipe section of the water supply area, if the cooling water in the cooling water supply area of the outer wall has a certain height, the mixed gas can be further cooled by heat conduction; , these mixed gases enter the inner cavity of the single tube after passing through the through hole 1-5-1 as the gas-liquid balance port under the lower tube plate 1-4-2 of each single tube, and then pass through the outer wall of the single tube The pipe section in the cooling water supply area is also cooled by heat conduction at this time; the two cooling methods make the water vapor in the mixed gas phase change into liquid water droplets relatively easily. These water droplets, which have absorbed sulfur dioxide and adsorbed fine particles of soot, are continuously aggregated with each other and mixed with the above-mentioned cooling water that has absorbed part of sulfur dioxide and adsorbed part of soot particles in direct contact with the mixed gas. Together, it leaves the contact cooling spray device 1-3 in the form of spraying and falls into the spraying area. After the cooling water in the spraying area absorbs a part of sulfur dioxide and absorbs a part of soot particles, it is finally discharged along the sewage pipe 1-9 for desulfurization. Outside the dust removal device.

本实施例的方法除尘效果好,脱硫效率能达85%以上。The method of this embodiment has a good dust removal effect, and the desulfurization efficiency can reach more than 85%.

(实施例2)(Example 2)

见图1,其余与实施例1基本相同,不同之处在于:为了使壳体1-1内的烟气流通顺畅,不堵塞,还在壳体1-1的上端通过支架(图中未画出)连接1个抽风机1-8。See Fig. 1, the rest is basically the same as Embodiment 1, the difference is: in order to make the flue gas in the housing 1-1 flow smoothly and not be blocked, the upper end of the housing 1-1 also passes through the bracket (not shown in the figure). Out) to connect an exhaust fan 1-8.

(实施例3)(Example 3)

见图5,本实施例与实施例2基本相同,不同之处在于:接触式冷却喷淋装置1-3还设有液位平衡管1-3-1,液位平衡管1-3-1有6根,液位平衡管1-3-1穿过管板1-4的上管板1-4-1相应的管孔1-4-3,还穿过下管板1-4-2的相应的管孔1-4-3。其固定方式与列管1-5固定在管板1-4上的方式相同。液位平衡管1-3-1的上端口从高度上位于列管1-5各单管的上端口与列管1-5各单管上的进水部1-6的进水口1-6-1之间。设置液位平衡管后1-3-1,可以在冷却水的液位高于进水部1-6时,从液位平衡管1-3-1的上端口流入管内,从而起到平衡液位的作用,防止在冷却水的加入速度过快时漫过列管1-5的单管的上端口而影响除尘效果。See Fig. 5, this embodiment is basically the same as Embodiment 2, the difference is that: the contact cooling spray device 1-3 is also provided with a liquid level balance pipe 1-3-1, a liquid level balance pipe 1-3-1 There are 6 tubes, the liquid level balance tube 1-3-1 passes through the corresponding tube hole 1-4-3 of the upper tube plate 1-4-1 of the tube plate 1-4, and also passes through the lower tube plate 1-4-2 The corresponding tube holes 1-4-3. Its fixing method is the same as that of the tube array 1-5 being fixed on the tube sheet 1-4. The upper port of the liquid level balance pipe 1-3-1 is located at the upper port of each single pipe of the array pipe 1-5 from the height and the water inlet 1-6 of the water inlet part 1-6 on each single pipe of the array pipe 1-5 Between -1. After setting the liquid level balance pipe 1-3-1, when the liquid level of the cooling water is higher than the water inlet part 1-6, it can flow into the pipe from the upper port of the liquid level balance pipe 1-3-1, so as to balance the liquid The role of the position prevents the dust removal effect from overflowing over the upper port of the single tube of the tubes 1-5 when the cooling water is added too fast.

本实施例的液位平衡管1-3-1从结构上也设有一个进水部1-6,该进水部1-6的进水口1-6-1与列管1-5的单管的进水部1-6的进水口1-6-1的高度相一致,从而液位平衡管1-3-1在冷却水处于正常高度情况下,还可起列管1-5的单管的作用。The liquid level balance pipe 1-3-1 of the present embodiment is also provided with a water inlet 1-6 structurally, and the water inlet 1-6-1 of the water inlet 1-6 is connected with the single pipe 1-5. The height of the water inlet 1-6-1 of the water inlet part 1-6 of the pipe is consistent, so that the liquid level balance pipe 1-3-1 can also set up the single pipe 1-5 when the cooling water is at a normal height. The role of the tube.

(实施例4)(Example 4)

见图6,本实施例与实施例2基本相同,不同之处在于:本实施例中接触式冷却喷淋装置1-3的列管1-5的各单管由主管体1-5-2和焊接在主管体1-5-2上端面上的一个短接管1-6-3组成。该焊接部位有3个焊点。在各焊点之间,短接管1-6-3的下端面与主管体1-5-2的上端面之间形成高度为10mm的水平缝隙,这些水平缝隙即为进水部1-6的进水口1-6-1。所有单管的主管体1-5-2的上端口高度一致,所有短接管1-6-3的上端口高度也一致。这种方案可以使冷却水通过这些缝隙1-6-1进入到列管1-5的各单管内。See Fig. 6, this embodiment is basically the same as Embodiment 2, the difference is that in this embodiment, each single tube of the column tubes 1-5 of the contact cooling spray device 1-3 is formed by the main body 1-5-2 It is composed of a short connection pipe 1-6-3 welded on the upper end face of the main body 1-5-2. There are 3 solder joints in this solder joint. Between each solder joint, a horizontal gap with a height of 10mm is formed between the lower end surface of the short connection pipe 1-6-3 and the upper end surface of the main body 1-5-2, and these horizontal gaps are the water inlet part 1-6. Water inlet 1-6-1. The heights of the upper ports of the main pipe bodies 1-5-2 of all the single pipes are the same, and the heights of the upper ports of all the short connection pipes 1-6-3 are also the same. This scheme can make the cooling water enter each single tube of the row tubes 1-5 through these gaps 1-6-1.

(实施例5)(Example 5)

参见图7,本实施例的工业炉窑用脱疏除尘装置具有脱硫除尘器1,该脱硫除尘器1包括壳体11、进水管12、排污管19、水流分配器2、接触式冷却喷淋装置4和阻挡帽7。壳体11的直径为2.6m。Referring to Fig. 7, the desulphurization and dust removal device for industrial kilns in this embodiment has a desulfurization and dust removal device 1, which includes a housing 11, a water inlet pipe 12, a sewage pipe 19, a water flow distributor 2, a contact cooling spray Device 4 and blocking cap 7. The housing 11 has a diameter of 2.6 m.

壳体11的上端开口,壳体11具有烟气进口11-1、环形底板11-2和环形侧板11-3,烟气进口11-1位于环形底板11-2的中央,环形底板11-2与环形侧板11-3密闭连接在一起且位于环形侧板11-3的下方。环形底板11-2按内高外低的方式倾斜设置,且环形底板11-2上设有位于最低处的出水口,该出水口与排污管19的进水口密闭连接。The upper end of the housing 11 is open, the housing 11 has a smoke inlet 11-1, an annular bottom plate 11-2 and an annular side plate 11-3, the smoke inlet 11-1 is located in the center of the annular bottom plate 11-2, and the annular bottom plate 11- 2 is airtightly connected with the annular side plate 11-3 and is located below the annular side plate 11-3. The annular bottom plate 11 - 2 is arranged obliquely according to the mode of high inside and low outside, and the water outlet located at the lowest position is arranged on the annular bottom plate 11 - 2 , and the water outlet is airtightly connected with the water inlet of the sewage pipe 19 .

阻挡帽7是朝下的表面为圆锥形的结构件,阻挡帽7上表面设有水流旋转部件72,阻挡帽7包括帽体71和水流旋转部件72(见图11)。水流旋转部件72包括圆台形壳体72-1和焊接固定在圆台形壳体72-1下表面上的6块条状连接板72-2,条状连接板72-2的形状为渐开线形;水流旋转部件72的各条状连接板72-2呈中心对称设置在圆台形壳体72-1上,且水流旋转部件72由其各连接板72-2的下端面焊接固定在帽体71的上表面上;圆台形壳体72-1的下边沿超出帽体71的距离s为帽体71的直径的10%。The blocking cap 7 is a conical structure with a downward facing surface. The upper surface of the blocking cap 7 is provided with a water flow rotating part 72. The blocking cap 7 includes a cap body 71 and a water flow rotating part 72 (see FIG. 11 ). The water flow rotating part 72 includes a truncated conical housing 72-1 and 6 strip connecting plates 72-2 welded and fixed on the lower surface of the truncated conical housing 72-1. The shape of the strip connecting plates 72-2 is involute Each strip-shaped connecting plate 72-2 of the water flow rotating part 72 is centrally symmetrically arranged on the conical shell 72-1, and the water flow rotating part 72 is welded and fixed on the cap body 71 by the lower end surface of each connecting plate 72-2 on the upper surface; the lower edge of the frustum-shaped housing 72-1 beyond the distance s of the cap body 71 is 10% of the diameter of the cap body 71.

接触式冷却喷淋装置4为列管接触式冷却喷淋装置,该列管接触式冷却喷淋装置具有列管41和2块管板,2块管板分为上管板42和位于上管板42下方的下管板43,列管41的各单管相互平行且竖向设置,每根单管的管体上下端均开口,列管41的每根单管穿过上管板42上相应的管孔42-1和下管板43上相应的管孔43-1(见图8),每根单管的管体的上端头位于上管板42的上方,每根单管的管体的下端头位于下管板43的下方,列管41的每根单管的管体与上管板42密封固定连接,上管板42与壳体11的环形侧板11-3的内壁密封固定连接,列管41的每根单管的管体还与下管板43焊接固定在一起,且每根单管与下管板43的相应管孔43-1的部分孔壁之间留有间隙,下管板43焊接固定在壳体11的环形侧板11-3上。The contact cooling spray device 4 is a tube-column contact-type cooling spray device. The tube-column contact-type cooling spray device has a tube tube 41 and two tube plates, and the two tube plates are divided into an upper tube plate 42 and a In the lower tube plate 43 below the plate 42, the single tubes of the tube array 41 are arranged parallel to each other and vertically. The corresponding tube hole 42-1 and the corresponding tube hole 43-1 (see Figure 8) on the lower tube plate 43, the upper end of the tube body of each single tube is located above the upper tube plate 42, and the tube of each single tube The lower end of the body is located below the lower tube plate 43, and the tube body of each single tube of the tube array 41 is sealed and fixedly connected with the upper tube plate 42, and the upper tube plate 42 is sealed with the inner wall of the annular side plate 11-3 of the shell 11. Fixedly connected, the tube body of each single tube of the tube array 41 is also welded and fixed together with the lower tube plate 43, and there is a gap between each single tube and the part of the hole wall of the corresponding tube hole 43-1 of the lower tube plate 43 gap, the lower tube plate 43 is welded and fixed on the annular side plate 11-3 of the shell 11.

水流分配器2包括集水箱21以及进水口设置在集水箱21上部的8根出水管22,各出水管22的出水口朝向接触式冷却喷淋装置4(见图12)。水流分配器2的出水管22中包括出水口位于上管板42边缘部位且位于上管板42上方的上出水管22-1、以及包括出水口位于上管板42与下管板43之间的下出水管22-2。The water flow distributor 2 includes a water collection tank 21 and eight water outlet pipes 22 whose water inlets are arranged on the top of the water collection box 21, and the water outlets of each water outlet pipe 22 face the contact cooling spray device 4 (see FIG. 12 ). The outlet pipe 22 of the water flow distributor 2 includes an upper outlet pipe 22-1 whose water outlet is located at the edge of the upper tube sheet 42 and above the upper tube sheet 42, and includes a water outlet located between the upper tube sheet 42 and the lower tube sheet 43. The lower outlet pipe 22-2.

水流分配器2、接触式冷却喷淋装置4和阻挡帽7按照从上至下的顺序设置在壳体11中。进水管12的出水口与水流分配器2的进水口密闭连接。接触式冷却喷淋装置4的下端、阻挡帽7的上表面、壳体11的环形底板11-2的上表面以及壳体11的环形侧板11-3的内表面之间所围绕的空间为喷淋区11-4。The water flow distributor 2 , the contact cooling spray device 4 and the blocking cap 7 are arranged in the housing 11 in order from top to bottom. The water outlet of the water inlet pipe 12 is airtightly connected with the water inlet of the water flow distributor 2 . The space surrounded between the lower end of the contact cooling spray device 4, the upper surface of the blocking cap 7, the upper surface of the annular bottom plate 11-2 of the housing 11 and the inner surface of the annular side plate 11-3 of the housing 11 is Spray zone 11-4.

(实施例6)(Example 6)

仍参见图7,其余与实施例5基本相同,不同之处在于:为了使壳体11内的烟气流通顺畅,不堵塞,还在壳体11的上端通过支架(图中未画出)连接1个抽风机18。Still referring to Fig. 7, the rest is basically the same as that of Embodiment 5, the difference is that in order to make the flue gas in the housing 11 flow smoothly and not be blocked, the upper end of the housing 11 is also connected by a bracket (not shown in the figure) 1 exhaust fan 18.

(实施例7)(Example 7)

仍参见图7,其余与实施例6基本相同,不同之处在于:脱硫除尘器1还包括鳞板网雾化装置5(见图9)。鳞板网雾化装置5设置在空间为喷淋区11-4中且位于接触式冷却喷淋装置4与旋流导向板6之间。鳞板网雾化装置5包括网状底板51和各个雾化筒52竖向平行紧密排列在网状底板51上组成。各雾化筒由钢制的菱形孔网板绕成圆筒状构成。Still referring to FIG. 7 , the rest is basically the same as in Embodiment 6, except that the desulfurization and dust collector 1 also includes a scale mesh atomization device 5 (see FIG. 9 ). The scale mesh atomization device 5 is arranged in the space as the spray area 11 - 4 and is located between the contact cooling spray device 4 and the swirl guide plate 6 . The scale-mesh atomization device 5 includes a mesh bottom plate 51 and each atomizing cylinder 52 is vertically parallel and closely arranged on the mesh bottom plate 51 . Each atomizing tube is made of steel rhombus perforated plate wound into a cylindrical shape.

(实施例8)(Embodiment 8)

仍参见图7,其余与实施例6基本相同,不同之处在于:脱硫除尘器1还包括18块设置在空间为喷淋区11-4中且位于阻挡帽7上方的旋流导向板6(见图10)。每块旋流导向板6的形状相同,均为一块四边形的板,其上边缘为水平状,其内边缘和外边缘均与上边缘形成90°夹角,且外边缘长度大于内边缘的长度,从而下边缘呈内高外低的倾斜状,倾斜角γ为25°。各旋流导向板6的板体由其外侧边缘焊接固定在壳体11的环形侧板11-3上,且所处的高度位置相同。在同一高度上,各旋流导向板6的板体与经过其外侧边缘的壳体11的直径方向呈10°的夹角,以及各旋流导向板6的外侧边缘按照与竖直方向呈30°的夹角设置,从而使各旋流导向板6的内侧边缘在不同的高度上围绕相应一个假想圆设置,该假想圆的直径为7m。Still referring to Fig. 7, the rest are basically the same as Embodiment 6, except that the desulfurization dust remover 1 also includes 18 swirl guide plates 6 ( See Figure 10). The shape of each swirl deflector plate 6 is the same, being a quadrangular plate, its upper edge is horizontal, its inner edge and outer edge all form a 90° angle with the upper edge, and the length of the outer edge is greater than the length of the inner edge , so that the lower edge is inclined with a high inside and a low outside, and the inclination angle γ is 25°. The plate body of each swirl flow guide plate 6 is welded and fixed on the annular side plate 11-3 of the housing 11 by its outer edge, and they are located at the same height position. On the same height, the plate body of each swirl guide plate 6 is at an angle of 10° to the diameter direction of the housing 11 passing through its outer edge, and the outer edge of each swirl guide plate 6 is 30° to the vertical direction. °, so that the inner edge of each swirl guide plate 6 is set around a corresponding imaginary circle at different heights, and the diameter of this imaginary circle is 7m.

Claims (10)

1, a kind of desulfurization dust collector for industrial furnace, has desulfurizing dust-collector (1), this desulfurizing dust-collector (1) comprises housing (1-1), it is characterized in that: also comprise the contact cooling sprayer (1-3), the blow-off pipe (1-9) that all are fixed on the housing (1-1), stop cap (1-7) and water inlet pipe (1-2); Housing (1-1) has gas approach (1-1-1), annular bottom plate (1-1-2) and annular side plate (1-1-3), gas approach (1-1-1) is positioned at the central authorities of annular bottom plate (1-1-2), annular bottom plate (1-1-2) and airtight the linking together of annular side plate (1-1-3), annular bottom plate (1-1-2) is obliquely installed by low inside and high outside mode, and housing (1-1) upper end open; Stop that cap (1-7) is the low inside and high outside structural member of upper surface; Contact cooling sprayer (1-3) and stop that cap (1-7) all is in the housing (1-1) stops that cap (1-7) is positioned at the below of contact cooling sprayer (1-3) and is positioned at the central authorities of housing (1-1); The lower end of contact cooling sprayer (1-3) and stop cap (1-7) and the annular bottom plate (1-1-2) of housing (1-1) between the space be spray district (1-1-4); Water inlet pipe (1-2) has 1~4, provides the into parts of water to contact cooling sprayer (1-3) when being to use; Blow-off pipe (1-9) has 1~2, and blow-off pipe (1-9) is in outside the housing (1-1), and its import is positioned at the minimum position of housing (1-1) and communicates with the inner chamber of housing (1-1).
2, a kind of desulfurization dust collector for industrial furnace according to claim 1, it is characterized in that: contact cooling sprayer (1-3) is a tubulation contact cooling sprayer, and this tubulation contact cooling sprayer has tubulation (1-5) and 1~2 tube sheet (1-4); Every single tube of tubulation (1-5) passes tube sheet (1-4) and goes up corresponding pore (1-4-3), and is fixed on the tube sheet (1-4), and tube sheet (1-4) is fixed on the annular side plate (1-1-3) of housing (1-1); Every single tube of tubulation (1-5) is parallel to each other and vertically is provided with, the equal opening of body upper and lower side of every single tube, the upper end of these bodys is positioned at the top of tube sheet (1-4), and the upper end of body is provided with water entering section (1-6), and water entering section (1-6) has water inlet (1-6-1); The wall of the top of the pipeline section that is positioned at tube sheet (1-4) below of these bodys is provided with vapor liquid equilibrium mouth (1-5-1); The conical shell that is shaped as that stops cap (1-7), its vertex of a cone are positioned at the top.
3, a kind of desulfurization dust collector for industrial furnace according to claim 2, it is characterized in that: the tube sheet (1-4) of contact cooling sprayer (1-3) is 2, is divided into upper perforated plate (1-4-1) and is positioned at the lower perforated plate (1-4-2) of upper perforated plate (1-4-1) below; Water inlet pipe branch (1-2) is 1 and goes up water inlet pipe (1-2-1) and 1~3 following water inlet pipe (1-2-2); The part of last water inlet pipe (1-2-1) is in housing (1-1) inside, remainder is in housing (1-1) outside, last water inlet pipe (1-2-1) be in the top that part in the housing (1-1) is positioned at upper perforated plate (1-4-1), and its delivery port is positioned at the central part top of upper perforated plate (1-4-1); Following water inlet pipe (1-2-2) is in housing (1-1) outside, and its delivery port is arranged on housing (1-1) and upward and with the inner chamber of housing (1-1) communicates, and this delivery port is positioned between upper perforated plate (1-4-1) and the lower perforated plate (1-4-2); Set water entering section (1-6) is positioned at upper perforated plate (1-4-1) top on the upper end of the body of every single tube of tubulation (1-5); The gas balance mouth (1-5-1) of every single tube of tubulation (1-5) is positioned on the pipeline section of lower perforated plate (1-4-2) below; The body of every single tube of tubulation (1-5) and upper perforated plate (1-4-1) are sealedly and fixedly connected, and upper perforated plate (1-4-1) is fixedlyed connected with the inner wall sealing of the annular side plate (1-1-3) of housing (1-1); The body of every single tube of tubulation (1-5) is weldingly fixed on the lower perforated plate (1-4-2), and leaves the gap between the part hole wall of the corresponding pore (1-4-3) of every single tube and lower perforated plate (1-4-2); Lower perforated plate (1-4-2) is weldingly fixed on the annular side plate (1-1-3) of housing (1-1).
4, according to the described a kind of desulfurization dust collector for industrial furnace of one of claim 1 to 3, it is characterized in that: desulfurizing dust-collector (1) also comprises 1 air exhauster (1-8), and air exhauster (1-8) is in the housing (1-1) and is positioned at the upper end open place of housing (1-1).
5, a kind of desulfurization dust collector for industrial furnace, has desulfurizing dust-collector (1), this desulfurizing dust-collector (1) comprises housing (11), it is characterized in that: also comprise water inlet pipe (12), blow-off pipe (19), water distributor (2), contact cooling sprayer (4) and stop cap (7); The upper end open of housing (11); Housing (11) has gas approach (11-1), annular bottom plate (11-2) and annular side plate (11-3), gas approach (11-1) is positioned at the central authorities of annular bottom plate (11-2), annular bottom plate (11-2) and the airtight below that links together and be positioned at annular side plate (11-3) of annular side plate (11-3); Annular bottom plate (11-2) is obliquely installed by low inside and high outside mode, and annular bottom plate (11-2) is provided with the delivery port that is positioned at lowest part, the airtight connection of water inlet of this delivery port and blow-off pipe (19); Stop that cap (7) is that down surface is conical structural member; Water distributor (2), contact cooling sprayer (4) and stop that cap (7) is according to being set in sequence in the housing (11) from top to bottom; The airtight connection of water inlet of the delivery port of water inlet pipe (12) and water distributor (2); Water distributor (2) comprises that header tank (21) and water inlet are arranged on 6~12 outlet pipes (22) on header tank (21) top; The delivery port of each outlet pipe (22) is towards contact cooling sprayer (4); The space that is centered between the inner surface of the upper surface of the annular bottom plate (11-2) of the lower end of contact cooling sprayer (4), the upper surface that stops cap (7), housing (11) and the annular side plate (11-3) of housing (11) is spray district (11-4).
6, a kind of desulfurization dust collector for industrial furnace according to claim 5 is characterized in that: contact cooling sprayer (4) is a tubulation contact cooling sprayer, and this tubulation contact cooling sprayer has tubulation (41) and 2 tube sheets; 2 tube sheets are divided into upper perforated plate (42) and are positioned at the lower perforated plate (43) of upper perforated plate (42) below; Each single tube of tubulation (41) is parallel to each other and vertically is provided with, the equal opening of body upper and lower side of every single tube, every single tube of tubulation (41) passes the last corresponding pore (42-1) of upper perforated plate (42) and lower perforated plate (43) is gone up corresponding pore (43-1), the upper end of the body of every single tube is positioned at the top of upper perforated plate (42), and the lower end of the body of every single tube is positioned at the below of lower perforated plate (43); The body of every single tube of tubulation (41) and upper perforated plate (42) are sealedly and fixedly connected, and upper perforated plate (42) is fixedlyed connected with the inner wall sealing of the annular side plate (11-3) of housing (11); The body of every single tube of tubulation (41) also is weldingly fixed on lower perforated plate (43), and leaves the gap between the part hole wall of the corresponding pore (43-1) of every single tube and lower perforated plate (43); Lower perforated plate (43) is weldingly fixed on the annular side plate (11-3) of housing (11); Comprise in the outlet pipe (22) of water distributor (2) that delivery port is positioned at upper perforated plate (42) edge and is positioned at the upper water-out pipe (22-1) of upper perforated plate (42) top and comprises that delivery port is positioned at the lower discharging tube (22-2) between upper perforated plate (42) and the lower perforated plate (43).
7, a kind of desulfurization dust collector for industrial furnace according to claim 6 is characterized in that: desulfurizing dust-collector (1) comprises that also 6~20 are arranged in the spray district (11-4) and are positioned at the eddy flow guide plate (6) that stops cap (7) top; The shape of every eddy flow guide plate (6) is identical, be a tetragonal plate, its top edge is horizontal, inner edges and outward flange all form 90 ° of angles with top edge, and outward flange length is greater than the length of inward flange, it is low inside and high outside skewed that thereby lower limb is, and inclination angle γ is 20~35 °; The plate body of each eddy flow guide plate (6) is weldingly fixed on the annular side plate (11-3) of housing (11) by its outer ledge, and residing height and position is identical; On sustained height, the plate body of each eddy flow guide plate (6) is 5~15 ° angle with the diametric(al) of the housing (11) of its outer ledge of process, and the outer ledge of each eddy flow guide plate (6) is according to being 20~40 ° angle setting with vertical direction, thereby go up at various height around a corresponding imaginary circle setting inside edge that makes each eddy flow guide plate (6), the magnitude range of this imagination diameter of a circle be housing (11) diameter 20%~30%.
8, a kind of desulfurization dust collector for industrial furnace according to claim 7 is characterized in that: desulfurizing dust-collector (1) also comprises dissepiment net atomising device (5); Dissepiment net atomising device (5) is arranged in the spray district (11-4) and is positioned between contact cooling sprayer (4) and the eddy flow guide plate (6); Dissepiment net atomising device (5) comprises netted base plate (51) and the vertical parallel upward composition of netted base plate (51) that closely is arranged in of each atomizing cup (52); Each atomizing cup constitutes by the diamond hole web plate coiled of steel is cylindric.
9, according to the described a kind of desulfurization dust collector for industrial furnace of one of claim 5 to 8, it is characterized in that: stop that cap (7) is provided with the cap that stops of current rotary part (72) for upper surface; Stop that cap (7) comprises cap body (71) and current rotary part (72); Current rotary part (72) comprises truncated cone-shaped housing (72-1) and is weldingly fixed on 6~12 strip connecting plates (72-2) on truncated cone-shaped housing (72-1) lower surface, strip connecting plate (72-2) be shaped as involute shape; Each strip connecting plate (72-2) of current rotary part (72) is centrosymmetric and is arranged on the truncated cone-shaped housing (72-1), and current rotary part (72) is weldingly fixed on the upper surface of cap body (71) by the lower surface of its each connecting plate (72-2); The lower edge of truncated cone-shaped housing (72-1) exceed cap body (71) apart from s be cap body (71) diameter 5%~10%.
10, according to the described a kind of desulfurization dust collector for industrial furnace of one of claim 5 to 8, it is characterized in that: desulfurizing dust-collector (1) also comprises 1 air exhauster (18), and air exhauster (18) is in the housing (11) and is positioned at the upper end open place of housing (11).
CNU2008202102175U 2008-09-19 2008-09-19 Desulfurization dust collector for industrial furnace Expired - Lifetime CN201291118Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101391175B (en) * 2007-09-21 2011-08-10 姚立猛 Desulfurization dust collector for industrial furnace
CN105964080A (en) * 2016-05-06 2016-09-28 山东伯仲真空设备股份有限公司 Vacuum steel making special-purpose oil film-type dust-removal cooler and dust removal method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101391175B (en) * 2007-09-21 2011-08-10 姚立猛 Desulfurization dust collector for industrial furnace
CN105964080A (en) * 2016-05-06 2016-09-28 山东伯仲真空设备股份有限公司 Vacuum steel making special-purpose oil film-type dust-removal cooler and dust removal method thereof

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