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CN201285177Y - Feeding water automatic controller for solar water heater - Google Patents

Feeding water automatic controller for solar water heater Download PDF

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Publication number
CN201285177Y
CN201285177Y CNU2008202221121U CN200820222112U CN201285177Y CN 201285177 Y CN201285177 Y CN 201285177Y CN U2008202221121 U CNU2008202221121 U CN U2008202221121U CN 200820222112 U CN200820222112 U CN 200820222112U CN 201285177 Y CN201285177 Y CN 201285177Y
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water
pipeline
water supply
control circuit
return
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CNU2008202221121U
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Inventor
宁铎
黄建兵
强金诚
屈毅
谢鸿业
赵妮娜
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Shaanxi University of Science and Technology
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Shaanxi University of Science and Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers

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Abstract

一种太阳能热水器上水控制装置,包括安装于上水管路的电动阀门,置于回水管路内的背面镶嵌有磁缸的定向转动弹簧片,该弹簧片的转轴上安装有复位弹簧,在回水管路的外侧还安装有与磁缸相对应的霍尔传感器,所说的电动阀门和霍尔传感器还分别与控制电路相连接。本实用新型通过霍尔传感器检测水箱中水满的信号并将该信号输入控制电路,由控制电路驱动电动阀门的开、关,从而实现了太阳能热水器上水的自动控制,并且本实用新型的检测部件均安装在室内的管路中,从而有效解决了因传感器工作环境恶劣导致故障率高,并极大的缩短了信号线的长度,保证了整个系统的可靠性、延长了使用寿命。

Figure 200820222112

A solar water heater water supply control device, including an electric valve installed in the water supply pipeline, a directional rotating spring piece embedded with a magnetic cylinder on the back of the return water pipeline, and a return spring is installed on the rotating shaft of the spring piece. Hall sensors corresponding to the magnetic cylinders are installed on the outside of the water pipeline, and the electric valves and Hall sensors are also connected to the control circuit respectively. The utility model detects the signal that the water in the water tank is full through the Hall sensor and inputs the signal into the control circuit, and the control circuit drives the opening and closing of the electric valve, thereby realizing the automatic control of the water supply of the solar water heater, and the detection of the utility model The components are all installed in the indoor pipeline, which effectively solves the high failure rate caused by the harsh working environment of the sensor, and greatly shortens the length of the signal line, ensuring the reliability of the entire system and extending the service life.

Figure 200820222112

Description

太阳能热水器上水自动控制装置 Solar Water Heater Water Supply Automatic Control Device

技术领域 technical field

本发明涉及一种热水器上水自动控制装置,特别涉及一种通过水箱水满后的溢流回水信息来自动关断上水的太阳能热水器上水自动控制装置。The invention relates to an automatic control device for water supply of a water heater, in particular to an automatic control device for water supply of a solar water heater which automatically shuts off the water supply through the information of the overflow and return water after the water tank is full.

背景技术 Background technique

随着一次能源的消耗殆尽以及减少环境污染的双重压力,太阳能在中低温方面的应用产品—太阳能热水器正在走向千家万户,而且上水的控制方式也在逐步改进和完善。目前常见的太阳能热水器上水控制系统有电动式全自动、电动式半自动、机械式半自动等几种形式,虽然各有千秋但却都存在着缺憾和不足。如全自动电动式上水控制系统免除操作,自动化程度高;但自动上水控制装置是通过水箱的液位传感器提供水位高低的信号,通过调节串接在上水管路中的电动阀门的开、关的方式控制上水从而保持水箱中的水位,由于处于楼顶部太阳能热水器水箱中的水位传感器与安装在房子卫生间里的电动阀门一般距离都在十几米到几十米,特别是楼顶部分的水位传感器以及处于室外的信号线的恶劣的工作环境(如夏天太阳的暴哂???和冬天冰雪的冷冻)不但使得故障率较高而且严重影响该装置的寿命,同时该控制系统全天候一直处于监控水箱水位的连续工作状态而消耗着电能。电动式半自动上水控制系统中通过手动接通电路后驱动电动阀门自动开启上水,直到接收到水箱中水位达到要求高度信号时发出关闭信号驱动电磁阀门自动关闭后电源也自动断开的工作方式,虽然有效解决了全自动控制方式中电能的浪费问题,但因采集水箱水位信息的传感器和控制机构电磁阀门的安装方式仍和全自动方式相同,所以故障率高及寿命短的问题依然存在。究其原因主要是上述系统中采集水箱水位高低信息的传感器仍然安装于楼顶的太阳能热水器的水箱中,所处的室外工作环境恶劣,而且远离安装在卫生间的信号处理电路及电动阀门,所需要的多达十余米的信号线的老化或者机械损伤等都是引起故障的原因。With the depletion of primary energy and the dual pressure of reducing environmental pollution, solar water heaters, the application products of solar energy in low and medium temperatures, are going to millions of households, and the control method of water supply is also gradually improving and perfecting. At present, the common solar water heater water supply control systems have several forms such as electric fully automatic, electric semi-automatic, mechanical semi-automatic, etc., although each has its advantages and disadvantages, there are shortcomings and deficiencies. For example, the fully automatic electric water supply control system is exempt from operation and has a high degree of automation; however, the automatic water supply control device provides the signal of the water level through the liquid level sensor of the water tank, and adjusts the opening and closing of the electric valve connected in series in the water supply pipeline. In order to maintain the water level in the water tank, the water level sensor in the water tank of the solar water heater on the top of the building is controlled by the way of closing the water supply, and the electric valve installed in the bathroom of the house is generally at a distance of more than ten meters to tens of meters, especially on the roof part. The harsh working environment of the water level sensor and the outdoor signal line (such as the sun's blazing in summer and the freezing of ice and snow in winter) not only makes the failure rate higher but also seriously affects the life of the device. At the same time, the control system is always on The continuous working state of monitoring the water level of the water tank consumes electric energy. In the electric semi-automatic water supply control system, after manually connecting the circuit, the electric valve is driven to automatically open the water supply, and when the water level in the water tank reaches the required height signal, a closing signal is sent to drive the electromagnetic valve to automatically close, and then the power supply is automatically disconnected. , although the problem of waste of electric energy in the fully automatic control mode is effectively solved, the installation mode of the sensor for collecting water level information of the water tank and the electromagnetic valve of the control mechanism are still the same as the fully automatic mode, so the problems of high failure rate and short life still exist. The main reason is that the sensor for collecting the water level information of the water tank in the above system is still installed in the water tank of the solar water heater on the roof. The outdoor working environment is harsh, and it is far away from the signal processing circuit and electric valve installed in the bathroom. The aging or mechanical damage of the signal line of more than ten meters is the cause of the failure.

发明内容 Contents of the invention

本发明的目的在于克服上述现有技术的缺点,提供了一种能够彻底改善传感器恶劣的工作环境,并且大幅度缩短信号线的长度,从而保证了传感器的可靠性、延长了使用寿命;且安装方便、操作简单的太阳能热水器上水控制装置。The purpose of the present invention is to overcome the above-mentioned shortcoming of prior art, provide a kind of can thoroughly improve the harsh working environment of the sensor, and greatly shorten the length of the signal line, thereby ensuring the reliability of the sensor, prolonging the service life; and installation A convenient and easy-to-operate solar water heater water supply control device.

为达到上述目的,本发明采用的技术方案是:包括安装于上水管路的电动阀门,置于回水管路内的背面镶嵌有磁缸的定向转动弹簧片,该弹簧片的转轴上安装有复位弹簧,在回水管路的外侧还安装有与磁缸相对应的霍尔传感器,所说的电动阀门和霍尔传感器还分别与控制电路相连接。In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: including an electric valve installed in the water supply pipeline, a directional rotating spring piece of a magnetic cylinder is embedded on the back of the return water pipeline, and a reset valve is installed on the rotating shaft of the spring piece. The spring is also equipped with a Hall sensor corresponding to the magnetic cylinder on the outside of the return pipe, and the said electric valve and the Hall sensor are also connected with the control circuit respectively.

本发明的铜簧片的直径小于回水管路的直径;控制电路为一带有驱动输出的比较器。The diameter of the copper reed in the invention is smaller than that of the return water pipeline; the control circuit is a comparator with drive output.

由于本发明在回水管路中安装有背面镶嵌有磁缸的定向转动弹簧片,且在回水管路的外侧还安装有与磁缸相对应的霍尔传感器,通过霍尔传感器检测水箱中水满的信号并将该信号输入控制电路,由控制电路控制电动阀门的开、关,从而实现了太阳能热水器上水自动控制,并且本发明的检测部件均安装在室内的管路中,从而有效解决了传感器工作环境恶劣问题,并缩短信号线的长度在0.1米左右,保证了系统的可靠性、延长了使用寿命。Since the present invention is equipped with a directional rotating spring sheet inlaid with a magnetic cylinder on the back in the return water pipeline, and a Hall sensor corresponding to the magnetic cylinder is also installed on the outside of the return water pipeline, the Hall sensor detects that the water in the water tank is full. The signal and input the signal into the control circuit, and the control circuit controls the opening and closing of the electric valve, thereby realizing the automatic control of the solar water heater, and the detection components of the present invention are all installed in the indoor pipeline, thereby effectively solving the problem of The working environment of the sensor is harsh, and the length of the signal line is shortened to about 0.1 meters, which ensures the reliability of the system and prolongs the service life.

附图说明 Description of drawings

图1是太阳能热水器上水自动控制装置结构示意图。Fig. 1 is a structural schematic diagram of an automatic water supply control device for a solar water heater.

具体实施方式 Detailed ways

下面结合说明书附图对本发明做详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings.

如附图1所示,本发明包括安装于上水管路1的电动阀门2,置于回水管路4内的背面镶嵌有磁缸7的定向转动弹簧片6,弹簧片6的直径小于回水管路的直径,且该弹簧片6的转轴上安装有复位弹簧5,在回水管路4的外侧还安装有与磁缸7相对应的霍尔传感器8,所说的电动阀门2和霍尔传感器8还分别与一带有驱动输出的比较器的控制电路3相连接,同时要求安装磁缸7和霍尔传感器8的这一段回水管为铜材质。As shown in Figure 1, the present invention includes an electric valve 2 installed in the water supply pipeline 1, and a directional rotating spring piece 6 with a magnetic cylinder 7 embedded in the back of the return water pipeline 4. The diameter of the spring piece 6 is smaller than that of the return water pipe. The diameter of the road, and the return spring 5 is installed on the rotating shaft of the spring leaf 6, and the Hall sensor 8 corresponding to the magnetic cylinder 7 is also installed on the outside of the return pipe 4. The said electric valve 2 and the Hall sensor 8 are also respectively connected with a control circuit 3 with a comparator with drive output, and the section of the return pipe where the magnetic cylinder 7 and Hall sensor 8 are installed is required to be made of copper.

其工作原理如下:太阳能热水器不上水时电源处于断开状态,本装置不工作;这时安装在上水管路1中的电动阀门2处于关断状态,弹簧片6在复位弹簧5的作用下处于水平位置。当需要给太阳能热水器上水时,手动打开电源的同时,控制电路3发出信号驱动电动阀门2打开,上水开始。此时弹簧片6仍处于水平位置,霍尔传感器8处于正常工作状态;,当水箱的水上满之后发生溢流现象时,横档在回水管通路4中的弹簧片6在溢流回水的冲压下由水平位置转到垂直位置。这时磁缸7紧贴在回水管路4的内壁上,此时磁缸7的磁力线穿过铜管被霍尔传感器8接收并输出电信号,此时水箱水满信息转化为电信号;该信号经过控制电路3比较处理并驱动电动阀门2关闭,同时总电源被断开,整个控制系统停止工作,本次上水结束。回水管路4溢流结束后弹簧片6在复位弹簧7的作用下又回到水平位置。Its working principle is as follows: when the solar water heater is not filled with water, the power supply is in the disconnected state, and the device does not work; in a horizontal position. When the solar water heater needs to be filled with water, when the power supply is turned on manually, the control circuit 3 sends a signal to drive the electric valve 2 to open, and the water supply starts. At this time, the leaf spring 6 is still in a horizontal position, and the Hall sensor 8 is in a normal working condition; Turn from the horizontal position to the vertical position under punching. At this time, the magnetic cylinder 7 is close to the inner wall of the return water pipeline 4, and the magnetic force line of the magnetic cylinder 7 passes through the copper tube and is received by the Hall sensor 8 and outputs an electrical signal. At this time, the water tank full information is converted into an electrical signal; The signal is compared and processed by the control circuit 3 and drives the electric valve 2 to close. At the same time, the main power supply is cut off, the entire control system stops working, and the water supply is over. After the overflow of the return pipe 4 ends, the spring leaf 6 returns to the horizontal position under the action of the return spring 7 .

如果在上水结束以后,由于水温度上升导致体积增大也会产生溢流回水,但其流量很小,由于本发明的弹簧片6的直径小于回水管路4的直径,所以流量很小的溢流水通过弹簧片6与回水管路4内壁之间的空隙流出而不会积聚在回水管路中。既使由于某种原因在回水管路中产生回水积聚也不会引起上水错误动作的发生或者系统状态的改变等,因为在这些时间内电源是关闭的,所以系统的工作是可靠的。If after the water supply is finished, the overflow and return water will also be produced due to the increase in the volume due to the rise of the water temperature, but its flow rate is very small. Since the diameter of the spring leaf 6 of the present invention is smaller than the diameter of the return pipe 4, the flow rate is very small The overflow water flows out through the gap between the spring leaf 6 and the inner wall of the return water pipe 4 without accumulating in the return water pipe. Even if the return water accumulates in the return water pipe for some reason, it will not cause the occurrence of water supply error or the change of the system state, because the power is turned off during these times, so the work of the system is reliable.

Claims (3)

1、一种太阳能热水器上水控制装置,其特征在于,包括安装于上水管路(1)的电动阀门(2),置于回水管路(4)内的背面镶嵌有磁缸(7)的定向转动弹簧片(6),该弹簧片(6)的转轴上安装有复位弹簧(5),在回水管路(4)的外侧还安装有与磁缸(7)相对应的霍尔传感器(8),所说的电动阀门(2)和霍尔传感器(8)还分别与控制电路(3)相连接。1. A solar water heater water supply control device, characterized in that it includes an electric valve (2) installed on the water supply pipeline (1), and a magnetic cylinder (7) is embedded on the back of the return water pipeline (4). Directional rotation spring leaf (6), return spring (5) is installed on the rotating shaft of this spring leaf (6), is also installed with the hall sensor ( 8), said electric valve (2) and Hall sensor (8) are also connected with the control circuit (3) respectively. 2、根据权利要求1所述的太阳能热水器上水控制装置,其特征在于,所说的铜簧片(6)的直径小于回水管路的直径。2. The solar water heater water supply control device according to claim 1, characterized in that the diameter of the copper reed (6) is smaller than the diameter of the return water pipeline. 3、根据权利要求1所述的太阳能热水器上水控制装置,其特征在于,所说的控制电路(3)为一带有驱动输出的比较器。3. The water supply control device for solar water heater according to claim 1, characterized in that said control circuit (3) is a comparator with drive output.
CNU2008202221121U 2008-10-27 2008-10-27 Feeding water automatic controller for solar water heater Expired - Fee Related CN201285177Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102679600A (en) * 2012-06-11 2012-09-19 李良杰 Automatic stopping water-filling device for solar water heater
CN102759210A (en) * 2011-04-27 2012-10-31 姚福来 Automatic water feeding device of solar water heater
CN103243527A (en) * 2013-05-20 2013-08-14 陕西科技大学 Energy-saving drainage device of dehydrator and control method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102759210A (en) * 2011-04-27 2012-10-31 姚福来 Automatic water feeding device of solar water heater
CN102679600A (en) * 2012-06-11 2012-09-19 李良杰 Automatic stopping water-filling device for solar water heater
CN103243527A (en) * 2013-05-20 2013-08-14 陕西科技大学 Energy-saving drainage device of dehydrator and control method
CN103243527B (en) * 2013-05-20 2015-11-04 陕西科技大学 Energy-saving drainage device and control method for dehydrator

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Granted publication date: 20090805

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