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CN201269235Y - Hydraulic energy-saving oil supply system of miniature hydraulic excavator - Google Patents

Hydraulic energy-saving oil supply system of miniature hydraulic excavator Download PDF

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Publication number
CN201269235Y
CN201269235Y CNU2008201588913U CN200820158891U CN201269235Y CN 201269235 Y CN201269235 Y CN 201269235Y CN U2008201588913 U CNU2008201588913 U CN U2008201588913U CN 200820158891 U CN200820158891 U CN 200820158891U CN 201269235 Y CN201269235 Y CN 201269235Y
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Prior art keywords
safety valve
valve
hydraulic
oil supply
main pump
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Expired - Fee Related
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CNU2008201588913U
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Chinese (zh)
Inventor
何清华
郭勇
柴叶盛
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Central South University
Hunan Sunward Intelligent Machinery Co Ltd
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Central South University
Hunan Sunward Intelligent Machinery Co Ltd
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Abstract

本实用新型公开了一种小型液压挖掘机的液压节能供油系统,包括第一主泵(6)、第一安全阀(7)、第二主泵(5)、第二安全阀(3)、换向阀(2)、单向阀(1)和油箱(4),第一安全阀(7)的设定压力小于第二安全阀(3)的设定压力,在所述的第一主泵(6)与所述的单向阀(1)入口间布置有卸荷装置,所述的卸荷装置的设定压力小于或等于第一安全阀(7)的设定压力。所述的卸荷装置为一个液控安全阀(8),所述的液控安全阀(8)的液控管(9)连接在所述的单向阀(1)和所述的换向阀(2)入口之间,所述的液控安全阀(8)的设定压力小于或等于第一安全阀(7)的设定压力。本实用新型是一种多泵供油时不存在溢流能量损失且结构简单、性能可靠的小型液压挖掘机的液压节能供油系统。

Figure 200820158891

The utility model discloses a hydraulic energy-saving oil supply system for a small hydraulic excavator, which comprises a first main pump (6), a first safety valve (7), a second main pump (5), and a second safety valve (3) , reversing valve (2), one-way valve (1) and oil tank (4), the set pressure of the first safety valve (7) is lower than the set pressure of the second safety valve (3), in the first An unloading device is arranged between the main pump (6) and the inlet of the check valve (1), and the setting pressure of the unloading device is less than or equal to the setting pressure of the first safety valve (7). The unloading device is a hydraulic control safety valve (8), and the hydraulic control pipe (9) of the hydraulic control safety valve (8) is connected between the one-way valve (1) and the reversing Between the inlets of the valves (2), the set pressure of the hydraulic control safety valve (8) is less than or equal to the set pressure of the first safety valve (7). The utility model relates to a hydraulic energy-saving oil supply system for a small hydraulic excavator with no overflow energy loss during oil supply by multiple pumps, simple structure and reliable performance.

Figure 200820158891

Description

一种小型液压挖掘机的液压节能供油系统 A hydraulic energy-saving oil supply system for a small hydraulic excavator

技术领域 technical field

本实用新型涉及一种液压供油系统,特别是涉及一种小型液压挖掘机的多泵供油的液压节能供油系统。The utility model relates to a hydraulic oil supply system, in particular to a hydraulic energy-saving oil supply system for multi-pump oil supply of a small hydraulic excavator.

背景技术 Background technique

小型液压挖掘机的多泵供油的液压供油系统,存在如图1布置的方法:The hydraulic oil supply system of the multi-pump oil supply of the small hydraulic excavator has the method of arrangement as shown in Figure 1:

2个主泵同时给换向阀供油;2个泵各自的第一安全阀、第二安全阀设定压力不同,其中第一安全阀的设定压力小于第二安全阀的设定压力;两个泵油液合流前在安全阀设定压力较低的管路上布置有单向阀。The two main pumps supply oil to the reversing valve at the same time; the setting pressures of the first safety valve and the second safety valve of the two pumps are different, and the setting pressure of the first safety valve is lower than that of the second safety valve; A one-way valve is arranged on the pipeline with a lower setting pressure of the safety valve before the two pump oils merge.

第一安全阀设定压力:p1The first safety valve set pressure: p1

第二安全阀设定压力:p2Second safety valve set pressure: p2

换向阀入口压力:pReversing valve inlet pressure: p

当p1<p<p2时,第二泵给换向阀供油,第一泵的油液压力达到p1,经第一安全阀回油箱,因此存在第一泵的溢流能量损失。When p1<p<p2, the second pump supplies oil to the reversing valve, the oil pressure of the first pump reaches p1, and returns to the oil tank through the first safety valve, so there is an overflow energy loss of the first pump.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种多泵供油时不存在溢流能量损失的小型液压挖掘机的液压节能供油系统。The technical problem to be solved by the utility model is to provide a hydraulic energy-saving oil supply system for a small hydraulic excavator without overflow energy loss when multi-pump oil supply.

为了解决上述技术问题,本实用新型提供的小型液压挖掘机的液压节能供油系统,包括第一主泵、第一安全阀、第二主泵、第二安全阀、换向阀、单向阀和油箱,第一安全阀的设定压力小于第二安全阀的设定压力,在所述的第一主泵与所述的单向阀入口间布置有卸荷装置,所述的卸荷装置的设定压力小于或等于第一安全阀的设定压力。In order to solve the above technical problems, the utility model provides a hydraulic energy-saving oil supply system for a small hydraulic excavator, including a first main pump, a first safety valve, a second main pump, a second safety valve, a reversing valve, and a one-way valve. and the oil tank, the setting pressure of the first safety valve is lower than the setting pressure of the second safety valve, and an unloading device is arranged between the first main pump and the inlet of the check valve, and the unloading device The set pressure of the valve is less than or equal to the set pressure of the first safety valve.

所述的卸荷装置为一个液控安全阀,所述的液控安全阀的液控管连接在所述的单向阀和所述的换向阀入口之间,所述的液控安全阀的设定压力小于或等于第一安全阀的设定压力。The unloading device is a hydraulic control safety valve, the hydraulic control pipe of the hydraulic control safety valve is connected between the one-way valve and the inlet of the reversing valve, and the hydraulic control safety valve The set pressure of the valve is less than or equal to the set pressure of the first safety valve.

采用上述技术方案的小型液压挖掘机的液压节能供油系统,用单向阀后的换向阀入口处的压力作为液控安全阀的开启信号。液控安全阀的设定压力小于或等于第一安全阀的设定压力;其中第一安全阀的设定压力小于第二安全阀的设定压力。第一安全阀设定压力:P1,第二安全阀设定压力:p2,液控安全阀设定:p3,换向阀入口压力:p,其中:p3<p2、P1<p2,当p3<p<p2时,第二主泵给换向阀供油,第一主泵的油液由于液控安全阀此时处于打开状态,油液直接流回油箱,此时降低了第一主泵的能量损失。The hydraulic energy-saving oil supply system of the small hydraulic excavator adopting the above technical scheme uses the pressure at the inlet of the reversing valve behind the check valve as the opening signal of the hydraulic control safety valve. The set pressure of the hydraulic control safety valve is less than or equal to the set pressure of the first safety valve; wherein the set pressure of the first safety valve is lower than the set pressure of the second safety valve. The setting pressure of the first safety valve: P1, the setting pressure of the second safety valve: p2, the setting of the hydraulic control safety valve: p3, the inlet pressure of the reversing valve: p, where: p3<p2, P1<p2, when p3< When p<p2, the second main pump supplies oil to the reversing valve, and the oil of the first main pump is in the open state at this time due to the hydraulic control safety valve, and the oil directly flows back to the oil tank, which reduces the oil pressure of the first main pump. energy loss.

综上所述,本实用新型是一种多泵供油时不存在溢流能量损失且结构简单、性能可靠的小型液压挖掘机的液压节能供油系统。To sum up, the utility model is a hydraulic energy-saving oil supply system for small hydraulic excavators with no overflow energy loss when multi-pump oil supply, simple structure and reliable performance.

附图说明 Description of drawings

图1是原有小型液压挖掘机的液压供油系统结构示意图;Figure 1 is a schematic structural diagram of the hydraulic oil supply system of the original small hydraulic excavator;

图2是本实用新型的结构示意图。Fig. 2 is a schematic structural view of the utility model.

具体实施方式 Detailed ways

下面结合附图和具体实施方式对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.

参见图2,第一主泵6设有第一安全阀7,第二主泵5设有第二安全阀3,第一安全阀7的设定压力小于第二安全阀3的设定压力,第一主泵6出口通过单向阀1与换向阀2入口连通,第二主泵5出口直接与换向阀2入口连通,第一主泵6和第二主泵5入口与油箱4连接,第一安全阀7和第二安全阀3出口与油箱4连接,在第一主泵6与单向阀1间布置有一个液控安全阀8,液控安全阀8的液控管9连接在单向阀1和换向阀2入口之间,液控安全阀8的设定压力小于或等于第一安全阀7的设定压力。Referring to Fig. 2, the first main pump 6 is provided with a first safety valve 7, the second main pump 5 is provided with a second safety valve 3, and the setting pressure of the first safety valve 7 is lower than the setting pressure of the second safety valve 3, The outlet of the first main pump 6 communicates with the inlet of the reversing valve 2 through the one-way valve 1, the outlet of the second main pump 5 directly communicates with the inlet of the reversing valve 2, and the inlets of the first main pump 6 and the second main pump 5 are connected with the oil tank 4 , the outlets of the first safety valve 7 and the second safety valve 3 are connected to the oil tank 4, a hydraulic control safety valve 8 is arranged between the first main pump 6 and the one-way valve 1, and the hydraulic control pipe 9 of the hydraulic control safety valve 8 is connected to Between the inlet of the one-way valve 1 and the reversing valve 2 , the set pressure of the hydraulic control safety valve 8 is less than or equal to the set pressure of the first safety valve 7 .

参见图2,在第一主泵6到单向阀1间布置一个液控安全阀8,用单向阀1后的换向阀2入口处的压力作为液控安全阀8的开启信号。液控安全阀8的设定压力小于或等于第一安全阀7的设定压力;其中第一安全阀7的设定压力小于第二安全阀3的设定压力。Referring to FIG. 2 , a hydraulic control safety valve 8 is arranged between the first main pump 6 and the check valve 1 , and the pressure at the inlet of the reversing valve 2 after the check valve 1 is used as the opening signal of the hydraulic control safety valve 8 . The set pressure of the hydraulic control safety valve 8 is less than or equal to the set pressure of the first safety valve 7 ; wherein the set pressure of the first safety valve 7 is lower than the set pressure of the second safety valve 3 .

第一安全阀7设定压力:P1The first safety valve 7 set pressure: P1

第二安全阀3设定压力:p2Second safety valve 3 set pressure: p2

液控安全阀8设定:p3Hydraulic control safety valve 8 setting: p3

换向阀2入口压力:pReversing valve 2 inlet pressure: p

其中:p3<p2、P1<p2Where: p3<p2, P1<p2

当p3<p<p2时,第二主泵5给换向阀2供油,第一主泵6的油液由于液控安全阀8此时处于打开状态,油液直接流回油箱4,此时降低了第一主泵6的能量损失。When p3<p<p2, the second main pump 5 supplies oil to the reversing valve 2, and the oil of the first main pump 6 flows back to the oil tank 4 directly because the hydraulic control safety valve 8 is in an open state at this time. At the same time, the energy loss of the first main pump 6 is reduced.

参见图1和图2,由于液控安全阀8的开启是由单向阀1后的换向阀2入口处的压力作为液控安全阀8的开启信号,不需要第一主泵6的压力来开启,降低了第一主泵6的能量损失,达到了节能的目的。Referring to Fig. 1 and Fig. 2, since the opening of the hydraulic control safety valve 8 is performed by the pressure at the inlet of the reversing valve 2 behind the check valve 1 as the opening signal of the hydraulic control safety valve 8, the pressure of the first main pump 6 is not required to turn on, the energy loss of the first main pump 6 is reduced, and the purpose of energy saving is achieved.

Claims (2)

1, a kind of hydraulic energy-saving oil supply system of small type hydraulic excavator, comprise first main pump (6), first safety valve (7), second main pump (5), second safety valve (3), selector valve (2), one-way valve (1) and fuel tank (4), the setting pressure of first safety valve (7) is less than the setting pressure of second safety valve (3), it is characterized in that: be furnished with relief arrangement between described first main pump (6) and described one-way valve (1) inlet, the setting pressure of described relief arrangement is less than or equal to the setting pressure of first safety valve (7).
2, the hydraulic energy-saving oil supply system of small type hydraulic excavator according to claim 1, it is characterized in that: described relief arrangement is a pilot safety valve (8), the hydraulic control pipe (9) of described pilot safety valve (8) is connected between described one-way valve (1) and described selector valve (2) inlet, and the setting pressure of described pilot safety valve (8) is less than or equal to the setting pressure of first safety valve (7).
CNU2008201588913U 2008-10-24 2008-10-24 Hydraulic energy-saving oil supply system of miniature hydraulic excavator Expired - Fee Related CN201269235Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102677734A (en) * 2012-05-25 2012-09-19 浙江苏强格液压股份有限公司 Hydraulic system of excavating machine
CN113898620A (en) * 2021-07-22 2022-01-07 浙江大学 Flexible loading and unloading method for large-flow pump station

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102677734A (en) * 2012-05-25 2012-09-19 浙江苏强格液压股份有限公司 Hydraulic system of excavating machine
CN102677734B (en) * 2012-05-25 2015-07-15 浙江苏强格液压股份有限公司 Hydraulic system of excavating machine
CN113898620A (en) * 2021-07-22 2022-01-07 浙江大学 Flexible loading and unloading method for large-flow pump station

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Granted publication date: 20090708

Termination date: 20141024

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