CN201267988Y - Impact conversion structure of electric tool - Google Patents
Impact conversion structure of electric tool Download PDFInfo
- Publication number
- CN201267988Y CN201267988Y CNU2008201254861U CN200820125486U CN201267988Y CN 201267988 Y CN201267988 Y CN 201267988Y CN U2008201254861 U CNU2008201254861 U CN U2008201254861U CN 200820125486 U CN200820125486 U CN 200820125486U CN 201267988 Y CN201267988 Y CN 201267988Y
- Authority
- CN
- China
- Prior art keywords
- impact
- gear
- torsion
- electric tool
- transformational structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Landscapes
- Drilling And Boring (AREA)
Abstract
一种电动工具的冲击转换结构,包括扭力调整机构、连接该扭力调整机构的跳档机构以及位于该跳档机构中的冲击机构,利用扭力调整机构于外部设置单一的第一扭力件配合位于内部的第二扭力件,只要切换单一的第一扭力件即可进行行程切换,由此解决现有技术的缺陷。
An impact conversion structure of an electric tool includes a torque adjustment mechanism, a shifting mechanism connected to the torque adjustment mechanism, and an impact mechanism located in the shifting mechanism. The torque adjustment mechanism is used to set a single first torque member on the outside to cooperate with a second torque member located inside. The stroke can be switched by switching the single first torque member, thereby solving the defects of the prior art.
Description
技术领域 technical field
本实用新型涉及一种冲击转换技术,特别涉及一种电动工具的冲击转换机构。The utility model relates to an impact conversion technology, in particular to an impact conversion mechanism of an electric tool.
背景技术 Background technique
电动工具广泛用于建筑、机械、电力、石化、冶金、交通、农业等各行业,同时由于自己动手做(DIY,Do ItYourself)已是趋势,因此电动工具已成为走入家庭的产品,而且亦有相关的专利技术,例如美国专利公告第5,277,127号案、美国专利公告第5,738,469号案、美国专利公告第6,533,093号案以及台湾专利证书第M2711281号实用新型专利等。Electric tools are widely used in various industries such as construction, machinery, electric power, petrochemical, metallurgy, transportation, agriculture, etc. At the same time, because DIY (Do It Yourself) has become a trend, electric tools have become products that have entered the family, and are also There are related patent technologies, such as US Patent No. 5,277,127, US Patent No. 5,738,469, US Patent No. 6,533,093, and Taiwan Patent Certificate No. M2711281 utility model patent, etc.
以电钻的电动工具为例,大致可区分为手电钻、冲击钻、锤钻等类型,其中冲击钻应是最为频繁使用的电动工具。顾名思义,冲击钻是在进行电钻作业时,同时提供锤击功能(hammeringfunction)的电动工具。冲击钻和一般的电钻在外型上十分类似,都具有变换前端配件的设计,使用者可依据不同的需求,装接螺丝起子、钻头、或研磨工具。Taking the power tools of electric drills as an example, they can be roughly divided into types such as hand drills, impact drills, and hammer drills, among which impact drills should be the most frequently used power tools. As the name implies, an impact drill is an electric tool that provides a hammering function while performing electric drilling operations. Impact drills are very similar to ordinary electric drills in appearance, and both have the design of changing front accessories. Users can attach screwdrivers, drill bits, or grinding tools according to different needs.
一般来说,冲击钻大致具备锁螺丝档、电钻档、和冲击档。使用螺丝档时,必须将控制档位调整在螺丝档;此时,冲击钻会依据螺丝档扭力设定决定何时跳档,而跳档时冲击钻旋转马达持续转动,但螺丝起子保持静止状态,冲击钻无法输出最大扭力。当使用电钻档时,旋转马达和前端钻头一直保持相同动作,输出最大扭力,维持不跳档。使用冲击档时,除了保有原有电钻档功能外,将同时启动冲击机构,提供如榔头般冲击作用,能更有效率地对例如水泥墙或其它坚硬对象实施钻孔作业。Generally speaking, the impact drill generally has a lock screw file, an electric drill file, and an impact file. When using the screw gear, the control gear must be adjusted to the screw gear; at this time, the impact drill will determine when to skip the gear according to the torque setting of the screw gear, and when the gear is skipped, the rotary motor of the impact drill continues to rotate, but the screwdriver remains stationary , the impact drill cannot output the maximum torque. When the electric drill gear is used, the rotary motor and the front-end drill bit always maintain the same action, output the maximum torque, and maintain no gear jump. When using the impact gear, in addition to maintaining the original electric drill gear function, the impact mechanism will be activated at the same time to provide a hammer-like impact effect, which can more efficiently perform drilling operations on cement walls or other hard objects.
为了可依不同需要进行运作与调整,通常会在旋转马达与前端配件之间设计冲击转换结构,以实现机械上运作调整的需要,并提供使用者设定冲击钻的控制接口,图1a至图3即为现有的冲击转换结构。In order to operate and adjust according to different needs, an impact conversion structure is usually designed between the rotary motor and the front-end accessories to meet the needs of mechanical operation and adjustment, and provide the user with a control interface for setting the impact drill, Figure 1a to Figure 1 3 is the existing impact conversion structure.
图1a表示有人设计的一种单杯的冲击转换结构,输出主轴20设置成穿过扭力杯22,并且一端露在该扭力杯22之外以用于安装前端配件(未图示),而另一端则可连接马达(未图示)。该扭力杯22可用于调整冲击钻的功能,其具有档位标示区222以用于标明螺丝档及扭力设定,例如数字越大扭力越强,电钻档标示部2222标示电钻档位置,冲击档标示部2224标示冲击档位置。如欲启动电钻档或冲击档时,必须将该扭力杯22依例如顺时针方向(顺向)转动,以从最低扭力的螺丝档一路转至电钻档或冲击档。Fig. 1 a shows a kind of impact conversion structure of a single cup designed by someone, the output spindle 20 is arranged to pass through the
如图1b所示,此现有的冲击转换结构是通过由传动齿盘242、行星齿轮244、行星齿轮座246和内齿轮248所组成的行星齿轮系24,将旋转动力传至输出主轴20构成的,除了利用减速比来提高扭力外,还可以让马达保持转动而输出主轴20维持静止,即实现所谓的螺丝档跳档功能。此现有技术是利用旋转该扭力杯22实现的,通过该扭力杯22内部的螺纹可定位调整螺丝26相对于垫片28的高度,使得此高度压缩压缩弹簧23,而后经过垫片28将压缩力传递于钢珠21而迫紧内齿轮248,内齿轮248受到此压缩力而无法旋转,达到扭力控制(或称为跳档控制)的目的。此外,该调整螺丝26与该垫片28之间保持有一个可容纳钢珠21顶起的空间,当输出主轴20受到阻力时(例如锁螺丝作业),内齿轮248会开始转动而通过与钢珠21接触的斜面将钢珠21顶起,使内齿轮248开始作自由旋转而输出主轴20保持静止,从而可实现跳档。对于电钻档或冲击档不跳档的控制,亦可经由改变调整螺丝26相对于垫片28的高度来实现。As shown in Figure 1b, this existing impact conversion structure is formed by transmitting the rotational power to the output main shaft 20 through the planetary gear train 24 composed of the transmission tooth plate 242, the planetary gear 244, the planetary gear seat 246 and the internal gear 248. Yes, in addition to using the reduction ratio to increase the torque, the motor can also be kept rotating while the output spindle 20 remains stationary, that is, the so-called screw gear jump function can be realized. This prior art is realized by rotating the
但是,此种现有技术无法直接从最低扭力螺丝档逆向转换至电钻档或冲击档;同样地,在使用完电钻档或冲击档后,如要切换至螺丝档,必须从电钻档或冲击档逆向转回螺丝档,无法直接从电钻档或冲击档顺向切换回螺丝档。由此可知,使用者如果要频繁的交替使用螺丝档、电钻档、或冲击档,必须每次将扭力杯旋转将近360度,十分不便。But this kind of prior art can't be reversely converted directly from the lowest torque screw gear to the electric drill gear or the impact gear; Similarly, after using the electric drill gear or the impact gear, if you want to switch to the screw gear, you must switch from the electric drill gear or the impact gear to the screw gear. Turn back to the screw gear in the reverse direction, and you cannot directly switch back to the screw gear from the electric drill gear or the impact gear in the forward direction. It can be seen from this that if the user wants to alternately use the screw gear, the electric drill gear, or the impact gear frequently, he must rotate the torque cup nearly 360 degrees each time, which is very inconvenient.
同时,此现有技术单纯利用旋转扭力杯22压迫调整螺丝26的跳档控制方式,难以清楚界定最高扭力螺丝档与电钻档的转换位置,而接续在大扭力输出电钻档旁的最高扭力螺丝档,往往提供超出一般锁螺丝所需的最大扭力。而且,应用此种现有技术时,在螺丝档与电钻档的转换间无法提供明显地阶梯式扭力变化,加上为了缩减钢珠21的升起空间,使用者必须旋转扭力杯22以推送调整螺丝26至最末端,此时压缩弹簧23累积了非常大的弹力,要转动扭力杯22变得非常困难。At the same time, this prior art simply utilizes the gear jump control method of rotating the
图2是显示一种双杯的冲击转换结构,该冲击转换结构具有两个分开控制的扭力杯42及44,上层的扭力杯42主要进行档位间的转换,下层的扭力杯44则对螺丝档扭力进行调整。图3亦为一种双杯的冲击转换结构,使用与单杯的冲击转换结构相同的扭力杯22控制螺丝档扭力,而滑动推钮62可以直接变换不同的档位。Fig. 2 shows a double-cup impact conversion structure, the impact conversion structure has two separately controlled
但是,前述两种现有技术在螺丝档的使用上均需同时调整两个控制接口,一个设定螺丝档,另一个设定扭力输出,耗时费力。同时,双杯的冲击转换结构所需的零件复杂,体积庞大,重量较重,无法满足电动工具对于轻巧性的要求,成本亦相对提高。However, in the above two prior art, both the two control interfaces need to be adjusted simultaneously in the use of the screw gear, one for setting the screw gear and the other for setting the torque output, which is time-consuming and labor-intensive. At the same time, the parts required for the impact conversion structure of the double cups are complex, bulky and heavy, which cannot meet the lightness requirements of the electric tool, and the cost is relatively increased.
再者,在安全考虑上,无论前述单杯或双杯的冲击转换结构均可直接从螺丝档切换到电钻挡,并没有安全开关设计,如此,在例如锁螺丝作业时若误触电钻档或冲击档,会造成跳档功能的丧失而输出最大扭力、甚至启动冲击功能,从而对螺丝本体或施工对象造成破坏。Furthermore, in terms of safety, regardless of the impact conversion structure of the aforementioned single cup or double cup, it can be directly switched from the screw gear to the electric drill gear, and there is no safety switch design. The impact gear will cause the loss of the jump gear function and output the maximum torque, or even activate the impact function, thereby causing damage to the screw body or the construction object.
此外,前述现有技术皆使用扭力杯压迫内部调整弹簧,进而迫使传动机构无法跳档,如此在经过长期使用后,由于弹簧本身的弹性疲乏及内部机械控制机构可能产生的机械磨损,会导致无法准确执行不跳档功能。因此,在使用前述现有技术时,经常发现即使扭力杯位于电钻档或冲击档,照样发生跳档,解决方式除了更换零件外别无他法,故不仅产品的耐用度大受影响,同样也加重使用者的使用成本负担。In addition, the aforementioned existing technologies all use the torque cup to press the internal adjustment spring, thereby forcing the transmission mechanism to fail to jump gears. After long-term use, due to the elastic fatigue of the spring itself and the mechanical wear that may occur in the internal mechanical control mechanism, it will lead to failure. Execute the function of not skipping files accurately. Therefore, when using the aforementioned prior art, it is often found that even if the torque cup is in the position of the electric drill or the impact position, the gear jump still occurs. The solution is to replace the parts, so not only the durability of the product is greatly affected, but also the Aggravate the user's use cost burden.
由上可知,现有技术的切换行程繁复、无安全保护开关、跳档闭锁不确实、无明显地阶梯式扭力变化、切换开关不易,因此,如何提出一种冲击转换技术,以避免现有技术中的种种缺失,实为目前亟欲解决的技术问题。It can be seen from the above that the switching stroke of the prior art is complicated, there is no safety protection switch, the locking of the jump gear is not accurate, there is no obvious stepwise torque change, and the switching switch is not easy. Therefore, how to propose a shock conversion technology to avoid the existing technology The various deficiencies in it are actually technical problems that are urgently desired to be solved at present.
发明内容 Contents of the invention
鉴于上述现有技术的缺点,本实用新型的目的之一在于提供一种电动工具的冲击转换结构,从而便于切换档位。In view of the above-mentioned shortcomings of the prior art, one of the purposes of the present utility model is to provide an impact conversion structure of an electric tool, so as to facilitate gear shifting.
本实用新型的另一个目的在于提供一种电动工具的冲击转换结构,以便快速切换档位。Another object of the present utility model is to provide an impact switching structure of an electric tool, so as to quickly switch gears.
本实用新型的再一个目的在于提供一种电动工具的冲击转换结构,从而提供安全保护。Another object of the present utility model is to provide an impact conversion structure of an electric tool, thereby providing safety protection.
本实用新型的又一个目的在于提供一种电动工具的冲击转换结构,从而简化结构、减轻重量,进而提供成本效益(cost-effective)。Another object of the present invention is to provide an impact conversion structure of an electric tool, thereby simplifying the structure, reducing the weight, and further providing cost-effectiveness.
为实现上述目的及其它目的,本实用新型提供一种电动工具的冲击转换结构,该电动工具包括齿箱前壳及穿过该齿箱前壳的输出主轴,且该齿箱前壳具有圆筒部以及形成于该圆筒部一端的凸缘部,该冲击转换结构则包括:扭力调整机构,其盖合于该齿箱前壳,包括转动自如地结合至该输出主轴的第一扭力件、设置在该第一扭力件中的定位件、设置在该定位件的一侧的固定件、以及设置在该固定件远离该定位件的一侧的第二扭力件;跳档机构,其连接该扭力调整机构,包括设置在该凸缘部的调整件、穿设于该调整件的多个跳档件、以及分别设置在各该跳档件的多个第一弹性件;以及冲击机构,其传设于该输出主轴以供该扭力调整机构连动该冲击机构,包括位于该凸缘部内的第一及第二冲击转换件、设置在第一及第二冲击转换件之间的第二弹性件、以及设置在该第二冲击转换件而远离该第一冲击转换件的一侧的第一及第二制动件。In order to achieve the above and other purposes, the utility model provides an impact conversion structure of an electric tool, the electric tool includes a gear box front shell and an output spindle passing through the gear box front shell, and the gear box front shell has a cylinder part and a flange part formed at one end of the cylindrical part, the impact conversion structure includes: a torque adjustment mechanism, which covers the front case of the gearbox, including a first torsion member rotatably coupled to the output spindle, A locating piece arranged in the first torsion piece, a fixing piece arranged on one side of the locating piece, and a second torsion piece set on the side of the fixing piece away from the locating piece; a jump gear mechanism, which connects the The torque adjustment mechanism includes an adjustment piece arranged on the flange portion, a plurality of jumping pieces pierced through the adjustment piece, and a plurality of first elastic pieces respectively arranged on each of the jumping pieces; and an impact mechanism, which It is passed on the output spindle for the torque adjustment mechanism to link the impact mechanism, including first and second impact conversion parts located in the flange part, and a second elastic spring disposed between the first and second impact conversion parts. part, and the first and second braking parts arranged on the side of the second impact conversion part away from the first impact conversion part.
前述的电动工具的冲击转换结构中,该第一扭力件为一扭力杯,且具有单一控制接口,该第一扭力件内部设置有位于一侧的内部凸缘、位于内壁的凸部、以及位于远离该内部凸缘的另一侧的凹槽。该定位件为一指示定位板,该固定件为一固定圈,并设置在该定位件与该第二扭力件之间,该第二扭力件则为一扭力圈。In the impact conversion structure of the aforementioned electric tool, the first torsion member is a torsion cup and has a single control interface. The first torsion member is provided with an internal flange on one side, a convex portion on the inner wall, and a The groove on the other side away from the inner flange. The positioning part is an indicating positioning plate, the fixing part is a fixed ring, and is arranged between the positioning part and the second torsion part, and the second torsion part is a torsion ring.
该调整件可为一穿设于该凸缘部的调整螺丝,并且环设有分别供各该跳档件穿设的多个开孔、位于内壁对应于该凸缘部的外螺纹的内螺纹、以及设置在外周缘的凸部。各该跳档件可为一长跳档销。各该第一弹性件为套设于各该跳档件的压缩弹簧,且各该第一弹性件的长度小于各该跳档件的长度。The adjusting part can be an adjusting screw that is passed through the flange part, and the ring is provided with a plurality of openings for each jumping part to pass through, and an internal thread on the inner wall corresponding to the external thread of the flange part. , and a convex portion provided on the outer periphery. Each of these jumping gear parts can be a long jumping gear pin. Each of the first elastic parts is a compression spring sheathed on each of the jumping parts, and the length of each of the first elastic parts is shorter than that of each of the jumping parts.
该第一及该第二冲击转换件可分别为例如一上冲击转换盘以及一下冲击转换盘,该第二弹性件为例如扭簧,该第一及第二制动件则可为互相配合的棘轮。The first and second impact conversion parts can be, for example, an upper impact conversion disc and a lower impact conversion disc, respectively, the second elastic member is, for example, a torsion spring, and the first and second braking parts can be mutually matched. ratchet.
相比于现有技术,本实用新型在内部设置有第二扭力件,可从第一档快速切换至电钻档、冲击档,而从第一档转动时只有外部的第一扭力杯发生转动,内部的第二扭力件不动,输出扭力从第一档逐步上升,故可解决现有单杯的冲击转换结构从第一档开始要转过很多档位才可达到最后的电钻档及冲击档所导致的使用不便、以及两个相邻档位间的输出扭力变化不明显而无法剧增输出扭力等缺点,并解决现有双杯的冲击转换结构使用时要调节两个扭力杯以达到所需输出扭力而导致操作不便、以及由两个扭力杯分别控制不同功能所致的使用结构复杂、零件数量多、成本高、价格昂贵、整机体积较大、重量较大、使用不便等缺点。Compared with the prior art, the utility model is equipped with a second torsion member inside, which can quickly switch from the first gear to the electric drill gear and the impact gear, and only the outer first torque cup rotates when turning from the first gear. The internal second torsion member does not move, and the output torque gradually increases from the first gear, so it can solve the existing single-cup impact conversion structure. From the first gear, it takes many gears to reach the final electric drill gear and impact gear. The inconvenience caused by the use, and the output torque change between two adjacent gears is not obvious, so the output torque cannot be increased sharply, and it solves the shortcomings of the existing double-cup impact conversion structure. Inconvenient operation due to the need to output torque, and the use of complex structure, large number of parts, high cost, high price, large volume, heavy weight, and inconvenient use caused by two torque cups controlling different functions separately.
同时,本实用新型设计的第一扭力件必须提起或下压才可转至电钻档及冲击档,以实现输出扭力剧增,如此可提供相对安全的保护机制。此外,由于本实用新型相对于现有技术的结构简单、使用轻便、性能优越、具良好实用性以及成本效益,实际上已经克服现有技术的缺点。At the same time, the first torsion member designed by the utility model must be lifted or pressed down before it can be transferred to the electric drill gear and the impact gear, so as to realize a sharp increase in the output torque, which can provide a relatively safe protection mechanism. In addition, compared with the prior art, the utility model has the advantages of simple structure, convenient use, superior performance, good practicability and cost-effectiveness, and actually overcomes the disadvantages of the prior art.
附图说明 Description of drawings
图1a及图1b为现有电动工具的冲击转换结构,其中,图1a表示一种单杯的冲击转换结构的外观示意图,图1b为图1a的剖视图。1a and 1b are impact conversion structures of conventional electric tools, wherein FIG. 1a shows a schematic appearance of a single-cup impact conversion structure, and FIG. 1b is a cross-sectional view of FIG. 1a.
图2为另一现有电动工具的冲击转换结构,其中,表示一种双杯的冲击转换结构。FIG. 2 is another conventional impact conversion structure of an electric tool, in which a double-cup impact conversion structure is shown.
图3为再一现有电动工具的冲击转换结构,其中,表示另一种双杯的冲击转换结构。FIG. 3 is yet another conventional impact conversion structure of an electric tool, in which another double-cup impact conversion structure is shown.
图4为本实用新型电动工具的冲击转换结构一实施例的分解示意图。FIG. 4 is an exploded schematic diagram of an embodiment of the impact conversion structure of the electric tool of the present invention.
图5为图4的组装图。FIG. 5 is an assembly diagram of FIG. 4 .
图6a及图6b为本实用新型实施例中的第一扭力件的示意图。6a and 6b are schematic diagrams of the first torsion member in the embodiment of the present invention.
图7为本实用新型实施例中的定位件的示意图。Fig. 7 is a schematic diagram of a positioning member in an embodiment of the present invention.
图8a为本实用新型实施例位于螺丝档的剖视图。Fig. 8a is a cross-sectional view of the embodiment of the present invention at the screw rack.
图8b为图8a的局部示意图。Fig. 8b is a partial schematic diagram of Fig. 8a.
图9a为本实用新型实施例位于电钻档的剖视图。Fig. 9a is a cross-sectional view of the embodiment of the present invention at the position of the electric drill.
图9b为图9a的局部示意图。Fig. 9b is a partial schematic diagram of Fig. 9a.
图10a为本实用新型实施例位于冲击档的剖视图。Fig. 10a is a cross-sectional view of the embodiment of the present invention at the impact position.
图10b为图10a的局部俯视示意图。Fig. 10b is a schematic partial top view of Fig. 10a.
图10c为在冲击档加负载冲击时的示意图。Fig. 10c is a schematic diagram when the shock gear is loaded and the shock is applied.
图10d为图10c转换为非冲击档时的示意图。Fig. 10d is a schematic diagram when Fig. 10c is converted to a non-impact gear.
【主要组件符号说明】[Description of main component symbols]
1 扭力调整机构1 Torque adjustment mechanism
11 第一扭力件11 The first torsion member
111 第一指示部111 First Instruction Department
112 内部凸缘112 inner flange
113 第二指示部113 Second Instruction Department
114 凸部114 convex part
115 第三指示部115 Third Instruction Department
116 凹槽116 grooves
12螺丝12 screws
13定位件13 positioning parts
131 筒状部131 cylindrical part
133 阶部133 steps
135 凸缘部135 Flange
137 突出部137 protrusion
14压板14 platen
15固定件15 fixing parts
151 凸部151 Convex
17第二扭力件17 second torsion member
171 凹部171 Concave
173 凹部173 concave
175 缺口175 gaps
177 凸部177 Convex
18第三弹性件18 third elastic member
19第一垫片19 first spacer
3 跳档机构3 gear jump mechanism
31调整件31 adjustment parts
311 开孔311 opening
313 内螺纹313 internal thread
315 凸部315 Convex
33跳檔件33 jump files
35第一弹性件35 first elastic member
37第二垫片37 second spacer
5 冲击机构5 impact mechanism
51第一冲击转换件51 First Impact Conversions
511 凹部511 Concave
513 第一延伸部513 First Extension
515 凹部515 concave
52插销52 pins
53第二冲击转换件53 second impact conversion
531 第二延伸部531 Second extension
55第二弹性件55 second elastic member
57第一制动件57 first brake
59第二制动件59 second brake part
7 齿箱前壳7 Gearbox front housing
71圆筒部71 cylindrical part
73凸缘部73 Flange
731 外螺纹731 external thread
8减速机构8 reduction mechanism
9输出主轴9 output spindle
91滚针轴承91 needle roller bearing
93凹形垫片93 concave gasket
95钢珠95 steel ball
20输出主轴20 output spindle
21钢珠21 steel balls
22扭力杯22 torque cup
222 档位标示区222 gear marking area
2222 电钻档标示部2222 Electric drill file marking department
2224 冲击档标示部2224 Shock file marking part
23压缩弹簧23 compression spring
24行星齿轮系24 planetary gear train
242 传动齿盘242 transmission chainring
244 行星齿轮244 planetary gear
246 行星齿轮座246 planetary gear seat
248 内齿轮248 internal gear
26定位调整螺丝26 positioning adjustment screw
28垫片28 spacers
42、44 扭力杯42, 44 Torque Cup
62滑动推钮62 sliding push button
具体实施方式 Detailed ways
以下是通过特定的具体实施例说明本实用新型的实施方式,本领域技术人员可由本说明书所揭示的内容轻易地了解本实用新型的其它优点与功效。The implementation of the present utility model is illustrated through specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification.
以下参照附图说明本实用新型的实施例,应注意的是,本实用新型应用于电动工具,该电动工具可为例如电钻、电动螺丝起子或其它电动工具,且可包括齿箱前壳及穿过该齿箱前壳的输出主轴,且该齿箱前壳具有圆筒部以及形成于该圆筒部一端的凸缘部,但在实际实施时,各种型态、组件数量及比例并非以本实施例的图式与说明为限,可依实际设计需要作变化,在此先加以说明。The following describes embodiments of the present invention with reference to the accompanying drawings. It should be noted that the present invention is applied to electric tools, such as electric drills, electric screwdrivers or other electric tools, and may include gear box front shells and wear The output shaft passes through the front housing of the gear box, and the front housing of the gear box has a cylindrical part and a flange part formed at one end of the cylindrical part, but in actual implementation, the various types, the number of components and the ratio are not the same as The diagrams and descriptions of this embodiment are limited, and can be changed according to actual design needs, and will be described here first.
图4至图10d为根据本实用新型的电动工具的冲击转换结构的一实施例所绘制的示意图,如图4所示,在本实施例中,该冲击转换结构包括扭力调整机构1、连接该扭力调整机构1的跳档机构3以及位于该跳档机构3中的冲击机构5。Figures 4 to 10d are schematic diagrams drawn according to an embodiment of the impact conversion structure of the electric tool of the present invention, as shown in Figure 4, in this embodiment, the impact conversion structure includes a torque adjustment mechanism 1, connecting the The jump gear mechanism 3 of the torque adjustment mechanism 1 and the
如图5所示,该电动工具包括齿箱前壳7及穿过该齿箱前壳7的输出主轴9。该齿箱前壳7具有圆筒部71以及形成于该圆筒部71一端的凸缘部73,其中该凸缘部73形成有多个外螺纹731。当然,该电动工具还可包括连接至该输出主轴9的减速机构8,以连接至该电动工具的驱动源(未图标),由于该减速机构8与驱动源可具有类似于现有电动工具的作用原理与设置位置,而非本实用新型主要的改进技术,故在此不予赘述。As shown in FIG. 5 , the electric tool includes a gear
该扭力调整机构1盖合于该齿箱前壳7,并且包括转动自如地结合至该输出主轴9的第一扭力件11、设置在该第一扭力件11中的定位件13、设置在该定位件13的一侧的固定件15、以及设置在该固定件15远离该定位件13的一侧的第二扭力件17。The torque adjustment mechanism 1 covers the gear
该跳档机构3连接该扭力调整机构1,并且包括设置在该凸缘部73的调整件31、穿设于该调整件31的多个跳档件33、以及分设于各该跳档件33的多个第一弹性件35。The jump gear mechanism 3 is connected to the torque adjustment mechanism 1, and includes an
该冲击机构5穿设于该输出主轴9,并且包括位于该凸缘部73内的第一及第二冲击转换件51及53、设置在第一及第二冲击转换件51及53之间的第二弹性件55、以及设置在该第二冲击转换件53远离该第一冲击转换件51的一侧的第一及第二制动件57及59,转动该第一扭力件11可使该输出主轴9带动该冲击机构5,以使得该扭力调整机构连动该冲击机构。The
如图6a所示,本实施例的第一扭力件11可为一扭力杯(collar)且具有单一控制接口,也就是说,在该第一扭力件11上设置有第一指示部111、第二指示部113、以及第三指示部115。该第一指示部111为例如冲击档指示部,该第二指示部113为例如电钻档指示部,该第三指示部115则为例如下压指示部并用于指示在扭转到第一指示部111和第二指示部113之前需先下压该第一扭力件11。当然,前述指示部的数量并非局限于本实施例中所述者。As shown in Figure 6a, the
如图6b配合图5所示,该第一扭力件11内设置有位于一侧的内部凸缘112、位于内壁的凸部114、以及位于远离该内部凸缘112的另一侧的凹槽116。在本实施例中,设置有多个内部凸缘112,各内部凸缘112之间则形成内部档位槽。As shown in FIG. 6b in conjunction with FIG. 5 , the
再如图7配合图4及图5所示,该定位件13可为一指示定位板(index plate),并且具有容设于该第一扭力件11一端开口的筒状部131、跨接该凸缘部73一端的阶部133、自该阶部133局部外扩的凸缘部135、以及从该凸缘部135一侧朝远离该凸缘部73的方向突出的突出部137。在本实施例中,该筒状部131例如容设于该内部凸缘112中。该固定件15可为一固定圈(fixed ring),并夹设于该定位件13与该第二扭力件17之间,且具有一位于周缘的凸部151。该第二扭力件17则可为一扭力圈(adjust ring),并且具有一环状设置在下表面周缘的凹部171、对应各该凸部151而凹设设置在上表面且彼此间隔的多个凹部173、位于侧面的缺口175、以及位于朝内圈延伸的凸部177(见图8b),该环状凹部171用于容设例如弹簧的第三弹性件18。在本实施例中,该第三弹性件18的一侧位于该环状凹部171内,另一侧则抵靠连接于一平坦的第一垫片(washer)19,且该第三弹性件18的长度大于该环状凹部171的凹设深度。As shown in FIG. 7 in conjunction with FIG. 4 and FIG. 5, the positioning
该调整件31可为一调整螺丝(adjust screw),并穿设于该凸缘部73,且例如环设有多个(本实施例为例如6个)开孔311、位于内壁对应于该凸缘部73之外螺纹731的内螺纹313、以及设置在外周缘的凸部315,该凸部315对应于该第一扭力件11的凸部114,以在转动该第一扭力件11时带动该调整件31。各该跳档件33穿设于该开孔311,且可为一长跳档销(long pin),并以一端接触该第一垫片19,另一端则接触平坦的第二垫片(washer)37,而该第二垫片37穿过该凸缘部73而设置在该圆筒部71上。各该第一弹性件35套设于各该跳檔件33,且例如为一压缩弹簧(compressing spring)。在本实施例中,各该第一弹性件35的长度是小于各该跳档件33的长度。The adjusting
该第一冲击转换件51及该第二冲击转换件53可分别为一上冲击转换盘(up changed disc)以及一下冲击转换盘(down changed disc)。在本实施例中,可先将一滚针轴承91穿设至该输出主轴9,再于穿设至该输出主轴9的滚针轴承91一侧依序设置凹形垫片93及多个钢珠95,该第一冲击转换件51的上表面具有凹部511以设置这些钢珠95,该第一冲击转换件51的侧面则设有远离该上表面而纵向延伸的多个(本实施例为4个)第一延伸部513,该第一延伸部513可为例如支柱。该第二冲击转换件53具有对应各该第一延伸部513而横向延伸的多个第二延伸部531。此外,在本实施例中,在该第一冲击转换件51的一侧设置有插销52,如图5所示。The first
该第二弹性件55例如为扭簧,并且设置在该第一冲击转换件51的下表面上,而位于各该第一延伸部513之内,可由此夹设于该第一及第二冲击转换件51及53之间。The second
该第一及第二制动件57及59可为例如互相配合的棘轮(ratche),该第一制动件57穿设至该输出主轴9而位于该第二冲击转换件53远离该第一冲击转换件51的一侧,该第二制动件59则穿设至该输出主轴9而位于该第一制动件57远离该第二冲击转换件53的一侧,且未作动时该第一及第二制动件57及59之间是保持一间隙而并未接触。The first and
以下兹本实施例的操作方式加以说明。The operation mode of this embodiment will be described below.
首先,为了易于了解,在图8a中省略该第一扭力件11,而该第一扭力件11已通过螺丝12将压板14固定于该齿箱前壳7。如图8a所示为位于螺丝档的状态,例如在第1档时的自由状态,该第二扭力件17并未压住该第一垫片19,如图8b所示,该固定件15的凸部151固定于该第二扭力件17的凹部173,而使该第二扭力件17无法转动;换言之,当转动(例如朝顺时针方向转动)该第一扭力件11而使该第二扭力件17旋转时,该调整件31也朝顺时针方向转动,便可产生轴向运动从而压缩各该第一弹性件35,可以往上顶此时的该第一垫片19与各该跳档件33,即跳档,而该固定件15与该第二扭力件17无法变动位置,确保跳档。Firstly, for easy understanding, the
该调整件31朝顺时针方向转动而下降时,会压缩各该第一弹性件35,压力变大,输出的扭力也随之变大。因此,可从第1档跳档至其它档(例如本实施例为共22档,但并非以此为限)。When the adjusting
同时,由于该第一扭力件11内设置有位于内壁的凸部114,该定位件13具有该阶部133、自该阶部133局部外扩的凸缘部135、以及自该凸缘部135一侧朝下突出的突出部137,当例如逆时针转动该第一扭力件11至第1档、冲击档时,该凸部114可沿该阶部133撞及该凸缘部135,而停止旋转;当例如顺时针转动该第一扭力件11至第22档时,则该凸部114可沿该阶部133撞及该凸缘部135具有该突出部137的另一侧面,而停止旋转。At the same time, since the
此外,在第1档时,可下压该第一扭力件11,让开该定位件13的侧面同时插入该第二扭力件17的缺口175,则可带动该第二扭力件17继续往电钻档、冲击档转动。In addition, when in the first gear, the
如图9a及图9b所示(除去该第一扭力件11的示意图),显示位于电钻档的状态,已下压该第一扭力件11。As shown in FIG. 9 a and FIG. 9 b (without the schematic diagram of the first torsion member 11 ), it shows the state of being in the position of the electric drill, and the
如图9a所示,此时档位已经转至电钻档,该第二扭力件17相比于图8a已经下降;而如图9b所示,卡在该固定件15的凸部151下面,使机构不能跳档。而且,如图9b所示,该第二扭力件17的凸部177已经转至该插销52侧边;此时,如果例如逆时针转动该第一扭力件11就可驱动冲击档,也就是从电钻档转换至冲击档。As shown in Figure 9a, the gear position has turned to the electric drill gear at this time, and the
如图10a至图10d所示,转至冲击档后,该第二扭力件17仍由该固定件15的凸部151所压住,不能跳档,而该插销52已经逆时针转至冲击档;此时,该输出主轴9受到轴向压力,该第一冲击转换件51的第一延伸部513往下降,该第一及第二制动件57及59啮合,实现冲击。冲击复位时,需依靠在该第二弹性件55的弹力。As shown in Figures 10a to 10d, after shifting to the impact gear, the
如图10c所示,冲击档时,该第一冲击转换件51的第一延伸部513是转开该第二冲击转换件53的平面,而与该第二冲击转换件53的第二延伸部531错开,使该第一及第二制动件57及59实现冲击。其中,该第一冲击转换件51可在该第一延伸部513设置一凹部515,以用于固定该插销52。As shown in Figure 10c, when the impact gear is in place, the
如图10d所示,在非冲击档时,该第一冲击转换件51的第一延伸部513由该第二冲击转换件53的第二延伸部531所支撑,该第一制动件57不能下降,故没冲击。As shown in Figure 10d, in the non-impact position, the
由上可知,本实用新型在外观上只有一个扭力杯,切换方便。同时,设置该第二扭力件作为内部扭力圈,可快速地从第一档切换至电钻档、冲击档,使用方便,具良好的实用性。此外,从第一档顺时针转动,只能转至最后一档(本实施例为第22档,但并非以此为限),此时只有外部的第一扭力件转动,内部的第二扭力件不动,输出扭力从第一档逐步上升。再者,从第一档不能直接逆时针转至电钻档及冲击档,下压外部的第一扭力件,即可以逆时针转至电钻档,而最后一档(例如第22档)不能转至冲击档;如此一来,外部的第一扭力件须提起或下压才可转至电钻档及冲击档,实现输出扭力剧增,从而增加安全保护的机制。It can be seen from the above that the utility model has only one torque cup in appearance, which is convenient to switch. At the same time, the second torsion member is set as an internal torsion ring, which can quickly switch from the first gear to the electric drill gear and the impact gear, which is convenient to use and has good practicability. In addition, turning clockwise from the first gear can only turn to the last gear (this embodiment is the 22nd gear, but not limited to this), at this time only the first external torsion member rotates, and the internal second torsion The components do not move, and the output torque gradually increases from the first gear. Furthermore, from the first gear, it is not possible to directly turn counterclockwise to the electric drill gear and the impact gear, and press the first external torsion member to turn counterclockwise to the electric drill gear, while the last gear (for example, the 22nd gear) cannot be turned to the electric drill gear. Impact gear; in this way, the first external torsion member must be lifted or pressed down to switch to the electric drill gear and impact gear to achieve a sharp increase in output torque, thereby increasing the safety protection mechanism.
上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何本领域技术人员均可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰与改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由后述的申请专利范围所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present utility model, but are not intended to limit the present utility model. Any person skilled in the art can modify and change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the utility model should still be covered by the scope of the patent application described later.
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2008201254861U CN201267988Y (en) | 2008-07-08 | 2008-07-08 | Impact conversion structure of electric tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2008201254861U CN201267988Y (en) | 2008-07-08 | 2008-07-08 | Impact conversion structure of electric tool |
Publications (1)
Publication Number | Publication Date |
---|---|
CN201267988Y true CN201267988Y (en) | 2009-07-08 |
Family
ID=40840570
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNU2008201254861U Expired - Lifetime CN201267988Y (en) | 2008-07-08 | 2008-07-08 | Impact conversion structure of electric tool |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN201267988Y (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102248520A (en) * | 2011-06-14 | 2011-11-23 | 常熟市迅达粉末冶金有限公司 | Function switching device |
CN102398251A (en) * | 2010-09-07 | 2012-04-04 | 庆腾精密科技股份有限公司 | Device for reversing and generating no vibration |
CN103381586A (en) * | 2013-07-29 | 2013-11-06 | 浙江瑞邦电气有限公司 | Torsion cup of electric wrench |
CN104669215A (en) * | 2015-02-13 | 2015-06-03 | 东莞百事得电动工具有限公司 | Gear regulating device for impact drill gearbox |
CN113969971A (en) * | 2021-10-08 | 2022-01-25 | 锐奇控股股份有限公司 | A gear skip structure of electric drill gearbox |
-
2008
- 2008-07-08 CN CNU2008201254861U patent/CN201267988Y/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102398251A (en) * | 2010-09-07 | 2012-04-04 | 庆腾精密科技股份有限公司 | Device for reversing and generating no vibration |
CN102248520A (en) * | 2011-06-14 | 2011-11-23 | 常熟市迅达粉末冶金有限公司 | Function switching device |
CN102248520B (en) * | 2011-06-14 | 2013-07-10 | 常熟市迅达粉末冶金有限公司 | Function switching device |
CN103381586A (en) * | 2013-07-29 | 2013-11-06 | 浙江瑞邦电气有限公司 | Torsion cup of electric wrench |
CN103381586B (en) * | 2013-07-29 | 2016-04-06 | 浙江瑞邦电气有限公司 | A kind of torsion cup of electric wrench |
CN104669215A (en) * | 2015-02-13 | 2015-06-03 | 东莞百事得电动工具有限公司 | Gear regulating device for impact drill gearbox |
CN113969971A (en) * | 2021-10-08 | 2022-01-25 | 锐奇控股股份有限公司 | A gear skip structure of electric drill gearbox |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1563960B1 (en) | Impact driver having a percussion application mechanism which operation mode can be selectively switched between percussion and non-percussion mode | |
CN201267988Y (en) | Impact conversion structure of electric tool | |
JP6746792B2 (en) | Torque transmission direction change mechanism | |
EP2633953A1 (en) | Reversible ratchet wrench | |
EP1574294B1 (en) | Impact driver | |
CN101288950B (en) | Multifunctional power tool | |
CN2920563Y (en) | Light single-span four function electric hammer | |
US5230262A (en) | Ratchet wrench | |
US20070256525A1 (en) | Rotary wrench structure | |
US7278339B2 (en) | Reversible ratchet wrench | |
CN210589103U (en) | Impact tool | |
US7536934B1 (en) | Ratchet tool | |
US20130213680A1 (en) | Power tool having variable speed device | |
WO2008132866A1 (en) | Hammer drill | |
CN201077063Y (en) | Power tool | |
CN102873669A (en) | One-button multifunctional switching structure | |
US8544365B2 (en) | Ratchet tool | |
WO2013020485A1 (en) | Power tool and operating method therefor | |
US7213492B2 (en) | Control mechanism for a socket wrench | |
CN102582474A (en) | Automobile seat heightening pump | |
CN210996649U (en) | Hand-held power tool | |
CN201239943Y (en) | Impact switching device of impact drill | |
JP5044186B2 (en) | Chuck with grip stop mechanism | |
US7069818B1 (en) | Ratchet wrench | |
US7047843B1 (en) | Tool coupling device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20090708 |
|
CX01 | Expiry of patent term |