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CN201250105Y - Internal heating multi-chamber revolving type activating furnace - Google Patents

Internal heating multi-chamber revolving type activating furnace Download PDF

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Publication number
CN201250105Y
CN201250105Y CNU2008201192418U CN200820119241U CN201250105Y CN 201250105 Y CN201250105 Y CN 201250105Y CN U2008201192418 U CNU2008201192418 U CN U2008201192418U CN 200820119241 U CN200820119241 U CN 200820119241U CN 201250105 Y CN201250105 Y CN 201250105Y
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furnace
chamber
hearth
activation
pipes
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周之鹏
郁士刚
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Huaibei Dahua Active Carbon Co Ltd
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Huaibei Dahua Active Carbon Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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Abstract

The utility model provides a novel internal activating furnace, in particular to an internal heating multi-chamber revolving type activating furnace, which belongs to the manufacturing field of the activated carbon. An activating furnace body is a cylindrical furnace body composed of a carbon steel furnace casing, a thermal insulation layer and a stainless steel hearth inner layer, wherein three or six baffle plates with small holes or gaps are arranged inside the hearth inner layer, the hearth is equally divided into three or six working chambers, which are respectively connected with a breathing pipe, are connected with air pipes in the working chamber at the upper part of the hearth, and are connected with steam pipes in the working chamber at the lower part of the hearth. The utility model has the advantages that the weight is light, the strength is high, the activating furnace is provided with an unique hearth structure and a novel air and steam supplying form, because the combustion chamber and the activation chamber can be formed in the hearth simultaneously, the combustion loss of furnace material is avoided, and the yield and output rate of the activated carbon can be enhanced.

Description

内热多室回转式活化炉 Internal heating multi-chamber rotary activation furnace

所属技术领域Technical field

本实用新型涉及一种活性炭生产领域设备,更确切地说涉及一种新型内热回转式活化炉。The utility model relates to equipment in the field of activated carbon production, in particular to a novel internal heat rotary activation furnace.

背景技术 Background technique

目前,在活性炭生产中使用的内热回转式活化炉,具有产量高、易于操作的优点。但是,这种内热回转式活化炉由于采用了耐火砖和保温材料,在生产运行过程中常会出现一些问题。例如:内衬采用耐火砖和保温砖使炉体自重过大,造成了动力消耗大,同时因为高温产生的膨胀和转动时的震动,炉内的耐火材料经常会发生松动。这种松动现象,由于无法及时有效地得到修复,它会越来越严重。最终必将导致耐火砖从炉壁脱落,以至停产修炉。传统的内热回转式活化炉在烘炉时,为了使内衬耐火砖和保温砖在烘炉过程能够缓慢地膨胀,烘炉时间长,浪费燃料,耗费工时。而且,传统的内热回转式活化炉生产时,炭化料、蒸汽、空气被送入同一炉膛的同一空间内,空气在与H2、CO发生反应的同时,也与炭化料和活性炭发生反应,造成炭化料或活性炭烧失。这样既降低了活性炭得率,也影响了活性炭产量和质量。At present, the internal heat rotary activation furnace used in the production of activated carbon has the advantages of high output and easy operation. However, this internal heat rotary activation furnace often has some problems during production and operation due to the use of refractory bricks and insulation materials. For example, refractory bricks and insulation bricks are used in the lining to make the furnace body too heavy, resulting in high power consumption. At the same time, due to the expansion caused by high temperature and the vibration during rotation, the refractory materials in the furnace often loosen. This loose phenomenon will become more and more serious because it cannot be repaired in time and effectively. Eventually, the refractory bricks will fall off from the furnace wall, and the furnace will be shut down for repair. When the traditional internal heat rotary activation furnace is baked, in order to make the lining refractory bricks and insulation bricks expand slowly during the furnace process, the furnace takes a long time, wastes fuel and consumes man-hours. Moreover, during the production of the traditional internal heat rotary activation furnace, carbonized material, steam, and air are sent into the same space in the same furnace, and while the air reacts with H 2 and CO, it also reacts with carbonized material and activated carbon, resulting in Carbonized material or activated carbon burns out. This not only reduces the yield of activated carbon, but also affects the output and quality of activated carbon.

发明内容 Contents of the invention

本实用新型的目的在于为生产活性炭提供一种新型活化炉——内热多室回转式活化炉,重量轻、强度高,具有独特的炉膛结构和新颖的送风、送汽形式,在炉膛内同时形成燃烧室和活化室,避免了炉料烧失,可明显提高活性炭的产量和得率。The purpose of this utility model is to provide a new type of activation furnace for the production of activated carbon—internal heat multi-chamber rotary activation furnace, which is light in weight and high in strength, has a unique furnace structure and novel air and steam supply forms, and simultaneously A combustion chamber and an activation chamber are formed, which avoids the burning loss of the charge, and can significantly increase the output and yield of activated carbon.

为达到上述目的,本实用新型的技术方案是:包括进料口、活化炉体、驱动装置、出料口和烟囱,其特征在于:所述的活化炉体为碳钢炉壳、保温层、不锈钢炉膛内层构成的圆柱形炉体;在炉膛内层内设置三至六块带有小孔和缝隙的隔板,把炉膛等分成三至六个工作室,分别连接通气管;在处于炉膛上部的工作室内的通气管为空气管,在处于炉膛下部的工作室内的通气管为蒸汽管。In order to achieve the above object, the technical solution of the utility model is: comprising a feed inlet, an activation furnace body, a driving device, a discharge port and a chimney, characterized in that: the activation furnace body is a carbon steel furnace shell, an insulating layer, A cylindrical furnace body composed of the inner layer of the stainless steel hearth; three to six partitions with small holes and gaps are arranged in the inner layer of the hearth, and the hearth is divided into three to six working chambers, which are respectively connected to the ventilation pipes; in the hearth The ventilation pipe in the working chamber of the upper part is an air pipe, and the ventilation pipe in the working chamber of the lower part of the furnace is a steam pipe.

所述的隔板为三块,夹角为120°,所述的工作室为三个,在处于炉膛上部的工作室内连接空气管,在处于炉膛下部的工作室内连接蒸汽管。There are three partitions with an included angle of 120°. There are three working chambers. Air pipes are connected to the working chamber at the upper part of the furnace, and steam pipes are connected to the working chamber at the lower part of the furnace.

由上述可知,由于活化炉体被设计成三层结构,并且在炉膛内还设置有相等的三至六个室,以及与这三至六个室相对应的一组蒸汽、空气输入管路,使得本实用新型技术具有较多的优越性。1、三层不同材质的炉体结构,不用耐火砖和保温砖,而是采用保温性能优良、重量很轻的保温材料,使得活化炉的自重量大幅度减少,保温性能提高,运行能耗降低。内外两层不同材质钢板焊接而成的炉体,其强度更加坚固,避免了经常发生停产对炉衬进行大修的现象。2、由于本实用新型的活化炉炉膛被设计成三至六个相互独立、并且又能互相连通的工作室,以及与之相对应蒸汽、空气输入管路,这就使得本实用新型在活化处理工艺过程中,具有其独特的优良性能。相互独立,并且又能互相连通的工作室在随着炉体不断转动的过程中,工作室先后交替地承担着燃烧室和活化室的作用。一般来说在炉体旋转时,总是要有一至三个室运转至上方成为燃烧室,同时,运转至下方的一至三个室便成为活化室。值得一提的是,多个室虽然不断地与炉体作同步运转,但是,每个室当运行某个特定空间位置时,处在炉膛顶部的工作室为燃烧室;处在炉膛底部的工作室则成为活化室,确保这一功能转换的配置是通过配气装置来实现的。通往工作室内的空气和蒸汽的数量及其位置始终不变:空气管路,其位置在炉膛顶部,当某一室运行到这一位置,因此该室便成为燃烧室;蒸汽管路,始终处于炉膛底部,很显然进入底部的工作室当然会成为活化室。这一先后次序以及位置永远不会改变。这就确保了炭化料或活性炭始终处于炉膛底部,与处在顶部的燃烧室保持相对隔离,避免了炉料被烧失。It can be seen from the above that since the activation furnace body is designed as a three-layer structure, and there are three to six equal chambers in the furnace, and a set of steam and air input pipelines corresponding to these three to six chambers, Make the utility model technology have more superiority. 1. The furnace body structure with three layers of different materials does not use refractory bricks and insulation bricks, but uses insulation materials with excellent thermal insulation performance and light weight, which greatly reduces the self-weight of the activation furnace, improves thermal insulation performance, and reduces operating energy consumption . The furnace body is welded by two layers of steel plates of different materials inside and outside, and its strength is stronger, which avoids the phenomenon of frequent production shutdown and overhaul of the furnace lining. 2. Since the activation furnace hearth of the utility model is designed as three to six working chambers that are independent of each other and can communicate with each other, as well as the corresponding steam and air input pipelines, this makes the utility model in the activation process During the process, it has its unique excellent performance. The studios, which are independent of each other and can communicate with each other, alternately take on the role of the combustion chamber and the activation chamber during the continuous rotation of the furnace body. Generally speaking, when the furnace body rotates, there are always one to three chambers running to the top to become the combustion chamber, and at the same time, the one to three chambers running to the bottom become the activation chamber. It is worth mentioning that although multiple chambers are constantly operating synchronously with the furnace body, when each chamber operates at a specific spatial position, the working chamber at the top of the furnace is the combustion chamber; the working chamber at the bottom of the furnace is the combustion chamber. The chamber becomes the activation chamber, and the configuration to ensure this functional conversion is realized through the gas distribution device. The amount of air and steam leading to the working chamber and its location are always the same: the air line, its position is at the top of the furnace, when a certain chamber runs to this position, so this chamber becomes the combustion chamber; the steam line, always Being at the bottom of the hearth, it is obvious that the working chamber going into the bottom will of course be the activation chamber. This priority and position will never change. This ensures that the carbonized material or activated carbon is always at the bottom of the furnace, and is relatively isolated from the combustion chamber at the top, preventing the material from being burned.

附图说明 Description of drawings

图1是本实用新型内热多室回转式活化炉的结构示意图。Fig. 1 is a structural schematic diagram of an internal heat multi-chamber rotary activation furnace of the present invention.

图2是图1所示内热多室回转式活化炉的A-A向剖视图。Fig. 2 is an A-A sectional view of the internal heating multi-chamber rotary activation furnace shown in Fig. 1 .

图3是图2内热多室回转式活化炉旋转过120度后的A-A向剖视图。Fig. 3 is an A-A sectional view of the inner heat multi-chamber rotary activation furnace rotated through 120 degrees in Fig. 2 .

图中,1.进料口,2.活化炉体,3.驱动装置,4.出料口,5.配气装置,6.烟囱,7.炉壳,8.保温层,9.炉膛内层,10、11蒸汽管,12.空气管,13、14、15.隔板。In the figure, 1. Feed inlet, 2. Activation furnace body, 3. Driving device, 4. Discharge port, 5. Gas distribution device, 6. Chimney, 7. Furnace shell, 8. Insulation layer, 9. Inside the furnace layer, 10, 11 steam pipes, 12. air pipes, 13, 14, 15. partitions.

具体实施方式 Detailed ways

下面结合附图对本实用新型进行进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.

如图1所示,本实用新型包括进料口1、活化炉体2、驱动装置3、出料口4、配气装置5和烟囱6。As shown in FIG. 1 , the utility model includes a feed inlet 1 , an activation furnace body 2 , a driving device 3 , a discharge outlet 4 , a gas distribution device 5 and a chimney 6 .

如图2所示,所述活化炉体2为三种不同材质构成的圆柱形炉体结构,分别为碳钢焊接而成的炉壳7、保温层8、不锈钢焊接而成的炉膛内层9。夹在内外层之间的保温材料8,用来防止热量的散失,保持炉膛具有一定的高温。As shown in Figure 2, the activation furnace body 2 is a cylindrical furnace body structure composed of three different materials, which are respectively a furnace shell 7 welded by carbon steel, an insulation layer 8, and a hearth inner layer 9 welded by stainless steel. . The insulating material 8 sandwiched between the inner and outer layers is used to prevent heat loss and keep the furnace at a certain high temperature.

在炉膛内层9的中心部位所形成的圆柱形的炉膛内,设置了由三块夹角为120°、带有小孔或缝隙的隔板13、14、15。它们把炉膛等分成三个空间,形成三个工作室I、II、III。与三个工作室I、II、III分别连接三个通气管,它们始终保持空气由空气管12送入炉膛内,蒸汽分别由蒸汽管11、蒸汽管10送入炉膛内。三个通气管12、11、10,以及它们所对应的三个工作室I、II、III,随着炉体不断旋转,相对位置也在不断地变化。In the cylindrical hearth formed by the central portion of the hearth inner layer 9, three dividing plates 13, 14, 15 with small holes or slits having an angle of 120° are provided. They divide the hearth equally into three spaces, forming three studios I, II, III. Three ventilation pipes are respectively connected with the three working chambers I, II, and III, and they keep the air sent into the furnace by the air pipe 12 all the time, and the steam is sent into the furnace by the steam pipe 11 and the steam pipe 10 respectively. The relative positions of the three air pipes 12, 11, 10 and their corresponding three working chambers I, II, III are constantly changing along with the continuous rotation of the furnace body.

如图3所示,此时原来工作室I在上方的位置被工作室II所取代。无论三个工作室I、II、III怎样变更它们的相互位置,但是向三个工作媤注入的空气和蒸汽的位置及其数量不变。始终都是处在上方的一个室可以获得空气输入;处在下方的两个室可以获得蒸汽输入,实现这一功能转换的是配气装置5。由于重力的作用,炉内的物料分别会流向两个不同的位置:炭化料或活性炭通过隔板上的小孔或缝隙落向处在炉膛底部的某两个室里,如图2中II、III室,与通入的蒸汽发生活化反应,生成CO和H2气。这两种气体又会通过隔板上的小孔或缝隙,流向炉膛顶部I室里与通入的空气发生燃烧反应,并放出热量。此热量通过辐射、对流加热炉料,同时也可以通过隔板、炉膛材料的吸热再传导给炉料,以此来补充C和H2O反应所消耗的热量。这样就确保了燃烧与活化两个不同的化学反应过程不在同一个空间发生。As shown in FIG. 3 , at this time, the upper position of the original studio I is replaced by the studio II. No matter how the three working chambers I, II, and III change their mutual positions, the positions and quantities of the air and steam injected into the three working chambers remain unchanged. All the time, the upper chamber can obtain air input; the lower two chambers can obtain steam input, and it is the gas distribution device 5 that realizes this function conversion. Due to the effect of gravity, the materials in the furnace will flow to two different positions: carbonized material or activated carbon will fall into two chambers at the bottom of the furnace through the small holes or gaps on the partition plate, as shown in Figure 2, II, In chamber III, an activation reaction occurs with the incoming steam to generate CO and H 2 gas. These two gases will pass through the small holes or gaps on the partition, and flow to the chamber on the top of the furnace to react with the incoming air and release heat. This heat heats the charge through radiation and convection, and can also be transferred to the charge through the heat absorption of partitions and furnace materials, so as to supplement the heat consumed by the reaction of C and H 2 O. This ensures that the two different chemical reaction processes of combustion and activation do not occur in the same space.

Claims (2)

1、一种内热多室回转式活化炉,包括进料口、活化炉体、驱动装置、出料口和烟囱,其特征在于:所述的活化炉体(2)为碳钢炉壳(7)、保温层(8)、不锈钢炉膛内层(9)构成的圆柱形炉体;在炉膛内层(9)内设置三至六块带有小孔和缝隙的隔板,把炉膛等分成三至六个工作室,分别连接通气管;在处于炉膛上部的工作室内的通气管为空气管,在处于炉膛下部的工作室内的通气管为蒸汽管。1. A multi-chamber rotary activation furnace with internal heat, comprising a feed inlet, an activation furnace body, a driving device, a discharge port and a chimney, is characterized in that: the activation furnace body (2) is a carbon steel furnace shell (7 ), insulation layer (8), stainless steel hearth inner layer (9) constitute the cylindrical furnace body; three to six dividing plates with small holes and slits are arranged in the furnace inner layer (9), and the furnace is divided into three To the six working chambers, respectively connect the ventilation pipes; the ventilation pipes in the working chamber at the upper part of the furnace are air pipes, and the ventilation pipes in the working chamber at the lower part of the furnace are steam pipes. 2、如权利要求1所述的内热多室回转式活化炉,其特征在于:所述的隔板为三块(13)、(14)、(15),夹角为120°,所述的工作室为三个,在在处于炉膛上部的工作室内连接空气管(12),在处于炉膛下部的工作室内连接蒸汽管(10)、(11)。2. The internal heating multi-chamber rotary activation furnace as claimed in claim 1, characterized in that: the partitions are three pieces (13), (14), (15), the included angle is 120°, and the There are three working chambers, and the air pipe (12) is connected in the working chamber at the upper part of the furnace, and the steam pipes (10), (11) are connected in the working chamber at the lower part of the furnace.
CNU2008201192418U 2008-06-20 2008-06-20 Internal heating multi-chamber revolving type activating furnace Expired - Fee Related CN201250105Y (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112304097A (en) * 2020-10-20 2021-02-02 冯彦杰 Roasting device for processing carbon material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112304097A (en) * 2020-10-20 2021-02-02 冯彦杰 Roasting device for processing carbon material
CN112304097B (en) * 2020-10-20 2022-11-18 山西博翔汇良新材料有限公司 Roasting device for processing carbon material

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