CN201250105Y - Internal heating multi-chamber revolving type activating furnace - Google Patents
Internal heating multi-chamber revolving type activating furnace Download PDFInfo
- Publication number
- CN201250105Y CN201250105Y CNU2008201192418U CN200820119241U CN201250105Y CN 201250105 Y CN201250105 Y CN 201250105Y CN U2008201192418 U CNU2008201192418 U CN U2008201192418U CN 200820119241 U CN200820119241 U CN 200820119241U CN 201250105 Y CN201250105 Y CN 201250105Y
- Authority
- CN
- China
- Prior art keywords
- furnace
- chamber
- hearth
- activation
- pipes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 4
- 230000003213 activating effect Effects 0.000 title abstract 5
- 230000004913 activation Effects 0.000 claims abstract description 30
- 238000009413 insulation Methods 0.000 claims abstract description 9
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 4
- 239000010962 carbon steel Substances 0.000 claims abstract description 4
- 239000010935 stainless steel Substances 0.000 claims abstract description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 4
- 238000005192 partition Methods 0.000 claims description 7
- 238000009423 ventilation Methods 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 22
- 238000002485 combustion reaction Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 7
- 230000029058 respiratory gaseous exchange Effects 0.000 abstract 1
- 238000001994 activation Methods 0.000 description 26
- 239000011449 brick Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 6
- 239000005539 carbonized material Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- -1 steam Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Landscapes
- Muffle Furnaces And Rotary Kilns (AREA)
- Carbon And Carbon Compounds (AREA)
Abstract
Description
所属技术领域Technical field
本实用新型涉及一种活性炭生产领域设备,更确切地说涉及一种新型内热回转式活化炉。The utility model relates to equipment in the field of activated carbon production, in particular to a novel internal heat rotary activation furnace.
背景技术 Background technique
目前,在活性炭生产中使用的内热回转式活化炉,具有产量高、易于操作的优点。但是,这种内热回转式活化炉由于采用了耐火砖和保温材料,在生产运行过程中常会出现一些问题。例如:内衬采用耐火砖和保温砖使炉体自重过大,造成了动力消耗大,同时因为高温产生的膨胀和转动时的震动,炉内的耐火材料经常会发生松动。这种松动现象,由于无法及时有效地得到修复,它会越来越严重。最终必将导致耐火砖从炉壁脱落,以至停产修炉。传统的内热回转式活化炉在烘炉时,为了使内衬耐火砖和保温砖在烘炉过程能够缓慢地膨胀,烘炉时间长,浪费燃料,耗费工时。而且,传统的内热回转式活化炉生产时,炭化料、蒸汽、空气被送入同一炉膛的同一空间内,空气在与H2、CO发生反应的同时,也与炭化料和活性炭发生反应,造成炭化料或活性炭烧失。这样既降低了活性炭得率,也影响了活性炭产量和质量。At present, the internal heat rotary activation furnace used in the production of activated carbon has the advantages of high output and easy operation. However, this internal heat rotary activation furnace often has some problems during production and operation due to the use of refractory bricks and insulation materials. For example, refractory bricks and insulation bricks are used in the lining to make the furnace body too heavy, resulting in high power consumption. At the same time, due to the expansion caused by high temperature and the vibration during rotation, the refractory materials in the furnace often loosen. This loose phenomenon will become more and more serious because it cannot be repaired in time and effectively. Eventually, the refractory bricks will fall off from the furnace wall, and the furnace will be shut down for repair. When the traditional internal heat rotary activation furnace is baked, in order to make the lining refractory bricks and insulation bricks expand slowly during the furnace process, the furnace takes a long time, wastes fuel and consumes man-hours. Moreover, during the production of the traditional internal heat rotary activation furnace, carbonized material, steam, and air are sent into the same space in the same furnace, and while the air reacts with H 2 and CO, it also reacts with carbonized material and activated carbon, resulting in Carbonized material or activated carbon burns out. This not only reduces the yield of activated carbon, but also affects the output and quality of activated carbon.
发明内容 Contents of the invention
本实用新型的目的在于为生产活性炭提供一种新型活化炉——内热多室回转式活化炉,重量轻、强度高,具有独特的炉膛结构和新颖的送风、送汽形式,在炉膛内同时形成燃烧室和活化室,避免了炉料烧失,可明显提高活性炭的产量和得率。The purpose of this utility model is to provide a new type of activation furnace for the production of activated carbon—internal heat multi-chamber rotary activation furnace, which is light in weight and high in strength, has a unique furnace structure and novel air and steam supply forms, and simultaneously A combustion chamber and an activation chamber are formed, which avoids the burning loss of the charge, and can significantly increase the output and yield of activated carbon.
为达到上述目的,本实用新型的技术方案是:包括进料口、活化炉体、驱动装置、出料口和烟囱,其特征在于:所述的活化炉体为碳钢炉壳、保温层、不锈钢炉膛内层构成的圆柱形炉体;在炉膛内层内设置三至六块带有小孔和缝隙的隔板,把炉膛等分成三至六个工作室,分别连接通气管;在处于炉膛上部的工作室内的通气管为空气管,在处于炉膛下部的工作室内的通气管为蒸汽管。In order to achieve the above object, the technical solution of the utility model is: comprising a feed inlet, an activation furnace body, a driving device, a discharge port and a chimney, characterized in that: the activation furnace body is a carbon steel furnace shell, an insulating layer, A cylindrical furnace body composed of the inner layer of the stainless steel hearth; three to six partitions with small holes and gaps are arranged in the inner layer of the hearth, and the hearth is divided into three to six working chambers, which are respectively connected to the ventilation pipes; in the hearth The ventilation pipe in the working chamber of the upper part is an air pipe, and the ventilation pipe in the working chamber of the lower part of the furnace is a steam pipe.
所述的隔板为三块,夹角为120°,所述的工作室为三个,在处于炉膛上部的工作室内连接空气管,在处于炉膛下部的工作室内连接蒸汽管。There are three partitions with an included angle of 120°. There are three working chambers. Air pipes are connected to the working chamber at the upper part of the furnace, and steam pipes are connected to the working chamber at the lower part of the furnace.
由上述可知,由于活化炉体被设计成三层结构,并且在炉膛内还设置有相等的三至六个室,以及与这三至六个室相对应的一组蒸汽、空气输入管路,使得本实用新型技术具有较多的优越性。1、三层不同材质的炉体结构,不用耐火砖和保温砖,而是采用保温性能优良、重量很轻的保温材料,使得活化炉的自重量大幅度减少,保温性能提高,运行能耗降低。内外两层不同材质钢板焊接而成的炉体,其强度更加坚固,避免了经常发生停产对炉衬进行大修的现象。2、由于本实用新型的活化炉炉膛被设计成三至六个相互独立、并且又能互相连通的工作室,以及与之相对应蒸汽、空气输入管路,这就使得本实用新型在活化处理工艺过程中,具有其独特的优良性能。相互独立,并且又能互相连通的工作室在随着炉体不断转动的过程中,工作室先后交替地承担着燃烧室和活化室的作用。一般来说在炉体旋转时,总是要有一至三个室运转至上方成为燃烧室,同时,运转至下方的一至三个室便成为活化室。值得一提的是,多个室虽然不断地与炉体作同步运转,但是,每个室当运行某个特定空间位置时,处在炉膛顶部的工作室为燃烧室;处在炉膛底部的工作室则成为活化室,确保这一功能转换的配置是通过配气装置来实现的。通往工作室内的空气和蒸汽的数量及其位置始终不变:空气管路,其位置在炉膛顶部,当某一室运行到这一位置,因此该室便成为燃烧室;蒸汽管路,始终处于炉膛底部,很显然进入底部的工作室当然会成为活化室。这一先后次序以及位置永远不会改变。这就确保了炭化料或活性炭始终处于炉膛底部,与处在顶部的燃烧室保持相对隔离,避免了炉料被烧失。It can be seen from the above that since the activation furnace body is designed as a three-layer structure, and there are three to six equal chambers in the furnace, and a set of steam and air input pipelines corresponding to these three to six chambers, Make the utility model technology have more superiority. 1. The furnace body structure with three layers of different materials does not use refractory bricks and insulation bricks, but uses insulation materials with excellent thermal insulation performance and light weight, which greatly reduces the self-weight of the activation furnace, improves thermal insulation performance, and reduces operating energy consumption . The furnace body is welded by two layers of steel plates of different materials inside and outside, and its strength is stronger, which avoids the phenomenon of frequent production shutdown and overhaul of the furnace lining. 2. Since the activation furnace hearth of the utility model is designed as three to six working chambers that are independent of each other and can communicate with each other, as well as the corresponding steam and air input pipelines, this makes the utility model in the activation process During the process, it has its unique excellent performance. The studios, which are independent of each other and can communicate with each other, alternately take on the role of the combustion chamber and the activation chamber during the continuous rotation of the furnace body. Generally speaking, when the furnace body rotates, there are always one to three chambers running to the top to become the combustion chamber, and at the same time, the one to three chambers running to the bottom become the activation chamber. It is worth mentioning that although multiple chambers are constantly operating synchronously with the furnace body, when each chamber operates at a specific spatial position, the working chamber at the top of the furnace is the combustion chamber; the working chamber at the bottom of the furnace is the combustion chamber. The chamber becomes the activation chamber, and the configuration to ensure this functional conversion is realized through the gas distribution device. The amount of air and steam leading to the working chamber and its location are always the same: the air line, its position is at the top of the furnace, when a certain chamber runs to this position, so this chamber becomes the combustion chamber; the steam line, always Being at the bottom of the hearth, it is obvious that the working chamber going into the bottom will of course be the activation chamber. This priority and position will never change. This ensures that the carbonized material or activated carbon is always at the bottom of the furnace, and is relatively isolated from the combustion chamber at the top, preventing the material from being burned.
附图说明 Description of drawings
图1是本实用新型内热多室回转式活化炉的结构示意图。Fig. 1 is a structural schematic diagram of an internal heat multi-chamber rotary activation furnace of the present invention.
图2是图1所示内热多室回转式活化炉的A-A向剖视图。Fig. 2 is an A-A sectional view of the internal heating multi-chamber rotary activation furnace shown in Fig. 1 .
图3是图2内热多室回转式活化炉旋转过120度后的A-A向剖视图。Fig. 3 is an A-A sectional view of the inner heat multi-chamber rotary activation furnace rotated through 120 degrees in Fig. 2 .
图中,1.进料口,2.活化炉体,3.驱动装置,4.出料口,5.配气装置,6.烟囱,7.炉壳,8.保温层,9.炉膛内层,10、11蒸汽管,12.空气管,13、14、15.隔板。In the figure, 1. Feed inlet, 2. Activation furnace body, 3. Driving device, 4. Discharge port, 5. Gas distribution device, 6. Chimney, 7. Furnace shell, 8. Insulation layer, 9. Inside the furnace layer, 10, 11 steam pipes, 12. air pipes, 13, 14, 15. partitions.
具体实施方式 Detailed ways
下面结合附图对本实用新型进行进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.
如图1所示,本实用新型包括进料口1、活化炉体2、驱动装置3、出料口4、配气装置5和烟囱6。As shown in FIG. 1 , the utility model includes a feed inlet 1 , an
如图2所示,所述活化炉体2为三种不同材质构成的圆柱形炉体结构,分别为碳钢焊接而成的炉壳7、保温层8、不锈钢焊接而成的炉膛内层9。夹在内外层之间的保温材料8,用来防止热量的散失,保持炉膛具有一定的高温。As shown in Figure 2, the
在炉膛内层9的中心部位所形成的圆柱形的炉膛内,设置了由三块夹角为120°、带有小孔或缝隙的隔板13、14、15。它们把炉膛等分成三个空间,形成三个工作室I、II、III。与三个工作室I、II、III分别连接三个通气管,它们始终保持空气由空气管12送入炉膛内,蒸汽分别由蒸汽管11、蒸汽管10送入炉膛内。三个通气管12、11、10,以及它们所对应的三个工作室I、II、III,随着炉体不断旋转,相对位置也在不断地变化。In the cylindrical hearth formed by the central portion of the hearth
如图3所示,此时原来工作室I在上方的位置被工作室II所取代。无论三个工作室I、II、III怎样变更它们的相互位置,但是向三个工作媤注入的空气和蒸汽的位置及其数量不变。始终都是处在上方的一个室可以获得空气输入;处在下方的两个室可以获得蒸汽输入,实现这一功能转换的是配气装置5。由于重力的作用,炉内的物料分别会流向两个不同的位置:炭化料或活性炭通过隔板上的小孔或缝隙落向处在炉膛底部的某两个室里,如图2中II、III室,与通入的蒸汽发生活化反应,生成CO和H2气。这两种气体又会通过隔板上的小孔或缝隙,流向炉膛顶部I室里与通入的空气发生燃烧反应,并放出热量。此热量通过辐射、对流加热炉料,同时也可以通过隔板、炉膛材料的吸热再传导给炉料,以此来补充C和H2O反应所消耗的热量。这样就确保了燃烧与活化两个不同的化学反应过程不在同一个空间发生。As shown in FIG. 3 , at this time, the upper position of the original studio I is replaced by the studio II. No matter how the three working chambers I, II, and III change their mutual positions, the positions and quantities of the air and steam injected into the three working chambers remain unchanged. All the time, the upper chamber can obtain air input; the lower two chambers can obtain steam input, and it is the
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2008201192418U CN201250105Y (en) | 2008-06-20 | 2008-06-20 | Internal heating multi-chamber revolving type activating furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2008201192418U CN201250105Y (en) | 2008-06-20 | 2008-06-20 | Internal heating multi-chamber revolving type activating furnace |
Publications (1)
Publication Number | Publication Date |
---|---|
CN201250105Y true CN201250105Y (en) | 2009-06-03 |
Family
ID=40745776
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNU2008201192418U Expired - Fee Related CN201250105Y (en) | 2008-06-20 | 2008-06-20 | Internal heating multi-chamber revolving type activating furnace |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN201250105Y (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112304097A (en) * | 2020-10-20 | 2021-02-02 | 冯彦杰 | Roasting device for processing carbon material |
-
2008
- 2008-06-20 CN CNU2008201192418U patent/CN201250105Y/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112304097A (en) * | 2020-10-20 | 2021-02-02 | 冯彦杰 | Roasting device for processing carbon material |
CN112304097B (en) * | 2020-10-20 | 2022-11-18 | 山西博翔汇良新材料有限公司 | Roasting device for processing carbon material |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN201043140Y (en) | Self-heating carbonization and activation integrated rotary furnace | |
CN201203263Y (en) | Tube arranging type hot-air stove | |
CN208378431U (en) | A kind of rotary activated furnace | |
CN101608793B (en) | Air and gas double heat accumulating type burner | |
CN201225620Y (en) | Air single thermal storage combustor | |
CN202501472U (en) | A flat flame low NOx gas burner | |
CN107764072A (en) | A kind of Heat Room type energy-saving type shuttle type kiln | |
CN201250105Y (en) | Internal heating multi-chamber revolving type activating furnace | |
CN104098114B (en) | A kind of production method of potassium sulfate | |
CN201724234U (en) | Space-saving heat storage incinerator | |
CN205119797U (en) | Energy -saving melting furnace | |
CN201340180Y (en) | Revolving afterheat drying device and well-type closed cell perlite expansion furnace matched therewith | |
CN104230187B (en) | A kind of burning beam using preheated-combustion-supporting wind | |
CN207662218U (en) | Aluminium melting furnace residual heat using device | |
CN106123590A (en) | Natural gas shuttle-type power-saving kiln | |
CN212481330U (en) | A single-cylinder multi-valve regenerative incinerator | |
CN104098097A (en) | High-efficient vertical-pipe activation furnace | |
CN203099834U (en) | Self-regenerative burner | |
CN202993177U (en) | Double-chamber fuel gas kiln with high energy utilizing ratio for producing sodium silicate | |
CN201225619Y (en) | Air and coal gas double-thermal storage type combustor | |
CN107883777B (en) | Aluminum melting furnace flue gas recycling system | |
CN201945017U (en) | High-efficiency and energy-saving water heating boiler | |
CN207334740U (en) | A kind of heat storage type pyrolysis stove | |
CN2847195Y (en) | High temperature rotary kiln | |
CN101021358B (en) | Energy conserving environmental protective non-pressure heating furnace |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090603 Termination date: 20130620 |