Summary of the invention
The purpose of this utility model promptly produces thus, proposes the multistage circulation filter of a kind of movable type hydraulic oil.Solve the pollution problem of hydraulic oil, realize the utilization again of hydraulic oil.
The utility model realizes that the technological scheme that above-mentioned purpose is taked is: it mainly stores case, hydraulic oil Rose Box, grade one filter, return filter, oil pumping filter, ballast formula air-strainer and motor, hydraulic-pressure pump and electric apparatus control apparatus by hydraulic oil and constitutes, oil pump is connected with motor, and its oil pumping mouthful stores case connection, oil outlet by oil pick-up tube and joint and hydraulic oil and is connected with grade one filter on being arranged on the hydraulic oil Rose Box by oil pipe and joint; Oil pump is connected with motor, the two-bit triplet solenoid valve is installed on oil pump, the oil pumping mouth of this two-bit triplet solenoid valve is connected with oil pumping filter on being arranged on the hydraulic oil Rose Box by hydraulic oil pipe and joint, one of them of two oil outlet by hydraulic oil pipe and joint be connected with return filter on being arranged on the hydraulic oil Rose Box, another oil outlet by hydraulic oil pipe and joint and extracorporeal filtration device with add oil outlet and be connected; Ballast formula air-strainer is arranged on the hydraulic oil Rose Box.
The utility model has adopted the multistage filtering system, respectively at fuel tank oil-feed, fuel-displaced, the external hydraulic oil delivery outlet of fuel tank, hydraulic oil oil sump tank mouth is provided with multistage dedicated hydraulic oil strainer, owing to adopt the method for heavy filtration and circulating filtration, thereby the cleanliness of hydraulic oil degree after the filtration increased substantially.Because the hydraulic oil suction is filtered fuel tank and hydraulic oil and is filtered and adopted two to overlap independently motor and oil pump as power plant respectively, hydraulic oil suction fuel tank and filtration output services are carried out simultaneously, improve hydraulic oil circulating filtration efficient, can also be when a certain power breaks down, with another set of power plant as stand-by power, thereby do not influence the filter operation of hydraulic oil.Whole device adopts electrical apparatus control system and two-bit triplet solenoid valve to realize control and the control of the fluid flow direction automatically in the hydraulic oil filter process, whole filter process is in the full closed state, thereby has a filter efficiency height, operation labor intensity is low, good filtration effect, the characteristics that the feature of environmental protection is good, mobility is good.This apparatus structure is simple, make easily, the oil product applicability is wide, the filtration when both annotating first applicable to new hydraulic oil, more hydraulic oil circulating filtration after can be applicable to pollute recover turbidity test and use.Whole device can be fixed on the steady job platform, also can be fixed on the mobile platforms such as storage battery car or light-duty vehicle, thereby realize field construction equipment hydraulic oil is carried out motor-driven filtration and equipment oiling.
Embodiment
In conjunction with the accompanying drawings, it is as follows to provide embodiment of the present utility model:
As shown in Figure 1, it stores case 1 by hydraulic oil, oil pick-up tube and joint 2, oil pump 3, motor 4, oil pipe and joint 5, grade one filter 6, ballast formula air-strainer 7, oil level peep hole 8, hydraulic oil Rose Box 9, return filter 10, tank support 11, settling tank 12, oil drain cock 13, the blind flange 14 of draining the oil, oil pumping filter 15, motor 16, oil pump 17, two-bit triplet solenoid valve 18, add oil outlet 19, extracorporeal filtration device 20, hydraulic oil pipe and joint 21, hydraulic oil pipe and joint 22, electric apparatus control apparatus 23, pressure gauge 24, motor mount plate 25, blind flange 26, storage battery car (automobile) mobile platform 27, hydraulic oil pipe and joint 28 are formed.Filtering fuel tank 9 is sealed construction, and polycrystalline substance is designed to the circular cone broad-brimmed rain hat type, and this structure helps impurity, water atmosphere bubble in the hydraulic oil and deposits in the settling tank 12 at the bottom of the case.Filter fuel tank 9 and be provided with grade one filter 6, ballast formula air-strainer 7, oil level peep hole 8, return filter 10, oil pumping filter 15, tank support 11, settling tank 12 and the blind flange 14 of draining the oil, grade one filter 6 is installed in by screw and is welded on the blind flange 26 that filters on the fuel tank 9, and be fastened on by blind flange 26 and screw and filter on the fuel tank 9, it is connected with oil pump 3 by oil pipe and joint 5; Ballast formula air-strainer 7 is fixed on by blind flange 26 and filters on the fuel tank 9, and its effect is to regulate the internal pressure of filtering fuel tank 9.Because filtering fuel tank 9 is sealed construction, when work, can in fuel tank, form bigger negative pressure, cause hydraulic oil to flow easily and freely do not reach the fuel tank distortion, air can enter after filtering by air-strainer 7 automatically and filter fuel tank 9 this moment, thereby regulate the internal pressure of filtering fuel tank 9, keep the working pressure balance; Settling tank 12, tank support 11 and the blind flange 14 of draining the oil are positioned at the underpart of filtering fuel tank 9, and settling tank 12 is used for making impurity, water atmosphere, the bubble of hydraulic oil to deposit to wherein, open the oil discharging valve 13 that is provided with on it then impurity and water atmosphere are emitted.Because filtering fuel tank 9 is total closed type in working procedure, can effectively reduces volatilization in the hydraulic oil filter process, leak pollution personnel and environment.Need carry out fuel tank when thoroughly clearing up, the flange 14 of draining the oil that can be by the bottom can thoroughly clean the thorough emptying of remaining fluid filtering fuel tank.Tank support 11 is used for the support fixation fuel tank.A side is provided with five groups of transparent oil level peep holes on filtration fuel tank 9, can intuitively observe the oil level situation, and the easy-to-operat person observes and refuels oil level and remind additional fluid.
Motor 4 and oil pump 3 are fixed on the motor mount plate 25, the output shaft of motor 4 is connected with oil pump 3, the oil pumping mouth of oil pump 3 by oil pick-up tube and joint 2 and hydraulic oil store that case 1 is connected, oil outlet is connected with grade one filter 6 on being arranged on hydraulic oil Rose Box 9 by oil pipe and joint 5, realization is drawn into hydraulic oil Rose Box 9 with hydraulic oil and carries out the one-level filtration.The output shaft of motor 16 is connected with oil pump 17, two-bit triplet solenoid valve 18 is installed on oil pump 17, the oil pumping mouth of this two-bit triplet solenoid valve 18 is connected with oil pumping filter 15 on being arranged on hydraulic oil Rose Box 9 by hydraulic oil pipe and joint 28, one of them is connected two oil outlet with return filter 10 on being arranged on hydraulic oil Rose Box 9 by hydraulic oil pipe and joint 22, form the multistage circulating filtration of a hydraulic oil loop, hydraulic oil can be in this loop circulating filtration repeatedly; Another oil outlet by hydraulic oil pipe and joint 21 and after connecting thereon extracorporeal filtration device 20 and filtering to adding oil outlet 19 outputs, hydraulic oil multistage filtering loop of same formation, hydraulic oil behind circulating filtration repeatedly can filter and export in this loop, as standby storage oil or the hydraulic oil of directly annotating in the equipment of use fuel tank.For improving filling hydraulic oil efficient, two covers can be set add oil outlet 19, at every turn can be respectively to two equipment filling hydraulic oil, both connect one two pass joint at another oil outlets of two-bit triplet solenoid valve 18, respectively by hydraulic oil pipe and joint 21 with extracorporeal filtration device 20 and add oil outlet 19 and be connected.Pressure gauge 24 is installed on solenoid valve 18, and the operator can monitor whole apparatus system pressure condition by pressure gauge, and takes this as a foundation and judge that filtrating equipment stops up and damaged condition, reminds the operator in time to carry out filter core or seal ring and changes.
Be arranged on oil-feed on the hydraulic oil Rose Box 9, fuel-displaced, external hydraulic oil delivery outlet, the grade one filter of hydraulic oil oil sump tank mouth 6 adopts be model be WZL12-122 oil suction oil purifier, return filter 10 adopt be model be WU-160X006 cross that filter core, oil pumping filter 15 adopt what be that model is that WU-160X004 crosses that filter core, extracorporeal filtration device 20 adopt is that model is a RF-160X005 direct returning type filter.Owing to adopted the method for multi-filtering and circulating filtration, thereby the filter cleaning degree of hydraulic oil increased substantially.
Present embodiment electric apparatus control apparatus 23 is to adopt conventional control circuit, mainly is made up of power switch, protector, relay, solenoid valve etc., realizes the automatic control of circulating filtration and the switching of different filtration circuits.
As shown in Figure 2, when carrying out the hydraulic oil filtration, at first open electric system 23 battery main switches, this moment, the switch tutorial light was bright.When carrying out oil pumping work, earlier oil pick-up tube 2 being inserted hydraulic oil stores in the case 1, press electrical equipment operation control panel oil well pump control switch and open G, tutorial light C is bright, at this moment, motor 4 drives oil pump 3 to be passed through the hydraulic oil that hydraulic oil stores in the case 1 in the filter 6 suction hydraulic oil Rose Boxes 9, realizes that the one-level of hydraulic oil is filtered.After taking out enough required hydraulic oil, press the oil well pump control switch and close K, tutorial light C goes out, and at this moment, motor and pump quit work.When carrying out the hydraulic oil filtration, press to filter and go out the oil pump control switch on the electrical equipment operation control panel and open F, the B tutorial light is bright, at this moment, motor 16 drives oil pump 17 and starts working, and connection two-position three way magnetic valve 18, hydraulic oil in the hydraulic oil Rose Box 9 is extracted hydraulic oil out through cascade filtration and by hydraulic oil flexible pipe 24 by large tank middle filtrator 15, realize that by hydraulic oil flexible pipe 22 and filter 10 three-stage filtration makes hydraulic oil flow back to hydraulic oil Rose Box 9 then, and according to above-mentioned loop, make fluid in this loop, carry out filtration cycle repeatedly, till the oil cleanliness sampling observation is qualified.Need carry out when equipment oiling work, press to filter and go out the oil pump control switch on the electrical equipment operation control panel and open F, the B tutorial light is bright, press filtration simultaneously, fuel-displaced diverter switch is opened G, the D tutorial light is bright, at this moment, motor 16 drives oil pump 17 and starts working, and connection two-position three way magnetic valve 18 another ports, hydraulic oil is passed through filter 15, hydraulic oil pipe 24, enter in the solenoid valve port, and flow to two place's hydraulic oil pipes 21, extracorporeal filtration device 20 respectively, and equipment is refueled by adding oil outlet 19 outputs.
The utility model can be fixed on the working platform, also can be fixed on the mobile platforms 27 such as storage battery car, compact car, and liquid fluid filters or hydraulic oil filters, the filling operation thereby realization is carried out the equipment of working in the wild environment.