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CN201220493Y - Improved carbon fiber composite structure - Google Patents

Improved carbon fiber composite structure Download PDF

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Publication number
CN201220493Y
CN201220493Y CNU200820008853XU CN200820008853U CN201220493Y CN 201220493 Y CN201220493 Y CN 201220493Y CN U200820008853X U CNU200820008853X U CN U200820008853XU CN 200820008853 U CN200820008853 U CN 200820008853U CN 201220493 Y CN201220493 Y CN 201220493Y
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China
Prior art keywords
carbon fiber
fiber material
paint layer
elastic paint
easy
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Expired - Fee Related
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CNU200820008853XU
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Chinese (zh)
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陈叔谊
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Zhaosheng Carbon Fiber Science And Technology Co ltd
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Zhaosheng Carbon Fiber Science And Technology Co ltd
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Abstract

The utility model provides an improved carbon fiber composite structure, which can be widely used on various carbon fiber products, and mainly aims at improving the defects that the surface of the carbon fiber product is easy to scratch and the touch feeling, the wear resistance and the skid resistance of the carbon fiber product are not good after the carbon fiber product is manufactured; an elastic paint layer is coated and combined on the surface of the hardened carbon fiber material; the carbon fiber material and the elastic paint layer form a composite laminated structure which is easy to economically manufacture, so that the surface of the formed carbon fiber material is not easy to scratch, and has good touch feeling, wear resistance and slip resistance and shockproof effect.

Description

碳纤维复合结构改良 Improved carbon fiber composite structure

技术领域 technical field

本实用新型涉及一种碳纤维复合结构改良,特别是指于硬化后的碳纤维材表面涂附结合一弹性漆层的特殊层状复合设计,使之相对于目前碳纤维结构而言,具有不易刮伤,触感、耐磨性、止滑性均佳及具防震效果的使用特点。The utility model relates to an improvement of a carbon fiber composite structure, in particular to a special layered composite design that is coated with an elastic paint layer on the surface of a hardened carbon fiber material, so that it is not easy to scratch compared with the current carbon fiber structure, Good tactility, wear resistance, anti-slip performance and shockproof effect.

背景技术 Background technique

一般碳纤维是以纤维层含浸的吸收环氧树脂,使其表面具有微粘性,然后以一层或复数层模式,透过模具以高压及高温的方式予以成型出所需的产品形状,而得到轻量化、强度高、刚性佳的碳纤维产品,但其缺点在于其表面易受外力刮伤,且触感及耐磨性、止滑性均不佳,所以该碳纤维结构仍有改进的空间。Generally, carbon fiber is impregnated with fiber layer to absorb epoxy resin to make its surface slightly viscous, and then form the required product shape through a mold with high pressure and high temperature in a layer or multiple layer mode, and obtain light weight. Quantitative, high-strength, and rigid carbon fiber products, but its disadvantages are that its surface is easily scratched by external forces, and the touch, wear resistance, and anti-slip properties are not good, so there is still room for improvement in this carbon fiber structure.

根据前述的缺失,碳纤维制造者极思谋求改进之道,而此得见如台湾公告M325278号“复合材料的自行车管、配件的表面结构”以及M275988号“纤维复合材料的自行车水壶座结构”中,主要揭示在碳纤维表面设置一布层,使之具有纹路美观的优点,可是此等结构配置并不能完全强化碳纤维表面,其贴合或热结合布层的方式,是依赖人工完成,因此一旦操作者操作中稍有不当时,即容易因此发生加工皱折不良的情况,而导致产出的不良率增加,致使制造成本增加造成业者很大损失。According to the aforementioned lack, carbon fiber manufacturers are desperately seeking ways to improve, and this can be seen in Taiwan Announcement No. M325278 "Surface Structure of Bicycle Tubes and Accessories of Composite Materials" and No. M275988 "Bicycle Water Bottle Seat Structure of Fiber Composite Materials" , which mainly reveals that a layer of cloth is placed on the surface of carbon fiber to make it have the advantages of beautiful lines, but this structural configuration cannot completely strengthen the surface of carbon fiber. If there is a slight error in the operator's operation, it is easy to cause poor processing wrinkles, which will lead to an increase in the defective rate of the output, resulting in an increase in manufacturing costs and causing great losses to the industry.

实用新型内容Utility model content

本实用新型的目的在于提供一种表面不易刮伤,触感、耐磨性、止滑性均佳,且兼具防震效果的碳纤维复合结构改良。The purpose of the utility model is to provide an improved carbon fiber composite structure whose surface is not easy to be scratched, has good tactility, wear resistance and anti-skid property, and has anti-shock effect.

本实用新型的目的还在于提供一种生产加工容易,应用范围广的碳纤维复合结构改良。The purpose of the utility model is also to provide an improved carbon fiber composite structure which is easy to produce and process and has a wide range of applications.

为实现上述目的,本实用新型的解决方案是:For achieving the above object, the solution of the present utility model is:

一种碳纤维复合结构改良,其特征在于:主要由一碳纤维材及一弹性漆层组成,该弹性漆层结合于成型后的碳纤维材一表面,构成复合的层状结构。An improved carbon fiber composite structure is characterized in that it is mainly composed of a carbon fiber material and an elastic paint layer, and the elastic paint layer is combined with a surface of the formed carbon fiber material to form a composite layered structure.

所述碳纤维材两面均结合有弹性漆层。Both sides of the carbon fiber material are combined with an elastic paint layer.

采用上述方案后,本实用新型以纤维层含浸吸收环氧树脂及透过热压,而形成硬化后具刚性的碳纤维材,然后于该碳纤维材表面涂附的结合有一弹性漆层,该弹性漆层可为PU(聚氨基甲酸酯)、皮革漆、橡胶等材料,藉此构成一经济制造的复合层状结构,令弹性漆层能增益此层状结构的表面,而使碳纤维材表面不易刮伤,触感、耐磨性、止滑性均佳,且兼具防震效果。且弹性漆层设置又相当方便,解决了习用制法生产效率低、品质不良率高的问题,可将其运用于航天工业、汽车工业、自行车工业、眼镜工业、安全帽或3C电子等领域,应用范围大大增加。After adopting the above scheme, the utility model uses the fiber layer to impregnate and absorb epoxy resin and heat press to form a rigid carbon fiber material after hardening, and then coat the surface of the carbon fiber material with an elastic paint layer, the elastic paint The layer can be PU (polyurethane), leather paint, rubber and other materials, thereby forming an economically manufactured composite layered structure, so that the elastic paint layer can enhance the surface of the layered structure, and the surface of the carbon fiber material is not easy Scratch, good touch, wear resistance, anti-slip performance, and shockproof effect. And the elastic paint layer is quite convenient to set up, which solves the problems of low production efficiency and high quality defect rate of the conventional manufacturing method, and can be used in aerospace industry, automobile industry, bicycle industry, glasses industry, safety helmet or 3C electronics and other fields. The scope of application is greatly increased.

附图说明 Description of drawings

图1是本实用新型的剖面示意图。Fig. 1 is a schematic sectional view of the utility model.

图2是本实用新型第二实施例示意图。Fig. 2 is a schematic diagram of the second embodiment of the utility model.

图3是本实用新型碳纤维材再一实施例示意图。Fig. 3 is a schematic diagram of another embodiment of the carbon fiber material of the present invention.

图4是本实用新型碳纤维材又一实施例示意图。Fig. 4 is a schematic diagram of another embodiment of the carbon fiber material of the present invention.

图5是本实用新型碳纤维材又再一实施例示意图。Fig. 5 is a schematic diagram of yet another embodiment of the carbon fiber material of the present invention.

图6是本实用新型碳纤维材又另一实施例示意图。Fig. 6 is a schematic diagram of another embodiment of the carbon fiber material of the present invention.

图7是本实用新型碳纤维材再一实施例示意图。Fig. 7 is a schematic diagram of another embodiment of the carbon fiber material of the present invention.

主要元件符号说明Description of main component symbols

10碳纤维材        11纤维层10 carbon fiber material 11 fiber layer

12环氧树脂        20弹性漆层12 epoxy resin 20 elastic paint layer

30包覆层30 cladding

具体实施方式 Detailed ways

请参看图1,本实用新型是于一碳纤维材10表面一面涂附一弹性漆层20,而该碳纤维材10是以纤维层11含浸吸收热固性环氧树脂12构成,然后透过热压而具有相当刚性;其纤维层11可采用克维拉纤维丝、玻璃纤维丝、碳纤维丝或尼龙纤维丝等材料,藉由交编构成,亦可采用长纤或短纤交织而成;弹性漆层20是涂附于硬化后的碳纤维材10一表面,据以构成复合的层状结构,而可藉弹性漆层20增益碳纤维材10的表面,而使碳纤维材10的表面不易受外力刮伤,且触感及耐磨性、止滑性均佳,并兼具防震的效果。Please refer to Fig. 1, the utility model is to coat an elastic paint layer 20 on the surface of a carbon fiber material 10, and the carbon fiber material 10 is composed of a fiber layer 11 impregnated with a thermosetting epoxy resin 12, and then has a Quite rigid; the fiber layer 11 can be made of Kevlar fiber, glass fiber, carbon fiber or nylon fiber, etc., by interweaving, or by interweaving long fibers or short fibers; elastic paint layer 20 It is coated on the surface of the hardened carbon fiber material 10 to form a composite layered structure, and the surface of the carbon fiber material 10 can be enhanced by the elastic paint layer 20, so that the surface of the carbon fiber material 10 is not easily scratched by external force, and Good tactility, abrasion resistance, anti-slip performance, and shockproof effect.

由以上结构说明得知,本实用新型弹性漆层20是直接涂附于碳纤维材10的表面,其较现有技术而言,不但加工快速方便,且可避免操作者不当操作所造成的损耗。From the above structural description, it can be seen that the elastic paint layer 20 of the present invention is directly coated on the surface of the carbon fiber material 10. Compared with the prior art, it is not only fast and convenient to process, but also can avoid loss caused by improper operation by the operator.

请参阅图2,是本实用新型第二实施例,该实施例主要说明其碳纤维材10两面都结合有弹性漆层20,藉由两弹性漆层20将碳纤维材10两面包覆,而使碳纤维材10两面均不易受外力刮伤,且触感及耐磨性、止滑性均佳,并兼具防震的效果。Please refer to Fig. 2, it is the second embodiment of the present utility model, and this embodiment mainly illustrates that its carbon fiber material 10 both sides are combined with elastic paint layer 20, by two elastic paint layers 20, carbon fiber material 10 both sides are covered, and carbon fiber Both sides of the material 10 are not easily scratched by external forces, and have good tactility, wear resistance, and anti-slip properties, and have shockproof effects.

请参阅图3,是本实用新型碳纤维材的第三实施例,该实施例主要说明碳纤维材10是可藉由层层加叠的方式组成,而相应的增加此复合层状结构的强度及刚性。Please refer to Fig. 3, which is the third embodiment of the carbon fiber material of the present invention. This embodiment mainly illustrates that the carbon fiber material 10 can be composed of layers, and correspondingly increase the strength and rigidity of the composite layered structure. .

请参阅图4,是本实用新型第四实施例,该实施例主要说明碳纤维材10是由纤维层11、环氧树脂12及一具热可塑性的包覆层30所构成的复合层状结构,而该包覆层30是与弹性漆层20分属碳纤维材的两面,或如图5、6、7所示,直接涂附于包覆层30的表面。Please refer to Fig. 4, which is the fourth embodiment of the present utility model. This embodiment mainly illustrates that the carbon fiber material 10 is a composite layered structure composed of a fiber layer 11, an epoxy resin 12 and a thermoplastic cladding layer 30. The cladding layer 30 and the elastic paint layer 20 belong to both sides of the carbon fiber material, or as shown in FIGS. 5 , 6 and 7 , are directly coated on the surface of the cladding layer 30 .

综上所述,本实用新型藉由在硬化后的碳纤维材表面涂附一弹性漆层,使成型的碳纤维表面不易受外力刮伤,同时触感及耐磨性、止滑性均佳,并兼具防震的效果,且弹性漆层设置又相当方便,解决了习用制法生产效率低、品质不良率高的问题。In summary, the utility model coats an elastic paint layer on the surface of the hardened carbon fiber material, so that the surface of the formed carbon fiber is not easily scratched by external force, and at the same time, it has good touch, wear resistance and anti-slip performance, and also has It has a shockproof effect, and the elastic paint layer is quite convenient to install, which solves the problems of low production efficiency and high quality defect rate of the conventional manufacturing method.

以上所述,仅为本实用新型的一较佳实施例而已,大凡依本实用新型申请专利范围所作的均等变化与修饰,皆应仍属本实用新型涵盖的范围内。The above is only a preferred embodiment of the utility model, and all equal changes and modifications made according to the scope of the patent application of the utility model should still fall within the scope of the utility model.

Claims (2)

1、一种碳纤维复合结构改良,其特征在于:主要由一碳纤维材及一弹性漆层组成,该弹性漆层结合于成型后的碳纤维材一表面,构成复合的层状结构。1. An improved carbon fiber composite structure, characterized in that it is mainly composed of a carbon fiber material and an elastic paint layer, and the elastic paint layer is combined with a surface of the formed carbon fiber material to form a composite layered structure. 2、如权利要求1所述碳纤维复合结构改良,其特征在于:所述碳纤维材两面均结合有弹性漆层。2. The improved carbon fiber composite structure according to claim 1, characterized in that: both sides of the carbon fiber material are bonded with an elastic paint layer.
CNU200820008853XU 2008-03-26 2008-03-26 Improved carbon fiber composite structure Expired - Fee Related CN201220493Y (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102380999A (en) * 2011-08-26 2012-03-21 常熟市恒沁制衣有限责任公司 Shockproof fabric

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102380999A (en) * 2011-08-26 2012-03-21 常熟市恒沁制衣有限责任公司 Shockproof fabric

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090415

Termination date: 20140326