CN201200909Y - A dry ball mill classification equipment - Google Patents
A dry ball mill classification equipment Download PDFInfo
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- CN201200909Y CN201200909Y CNU2008200696323U CN200820069632U CN201200909Y CN 201200909 Y CN201200909 Y CN 201200909Y CN U2008200696323 U CNU2008200696323 U CN U2008200696323U CN 200820069632 U CN200820069632 U CN 200820069632U CN 201200909 Y CN201200909 Y CN 201200909Y
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- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 239000002245 particle Substances 0.000 abstract description 17
- 238000003756 stirring Methods 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 9
- 238000005520 cutting process Methods 0.000 abstract description 7
- 239000013078 crystal Substances 0.000 abstract 1
- 239000000428 dust Substances 0.000 abstract 1
- 239000000843 powder Substances 0.000 description 7
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 5
- 229910010271 silicon carbide Inorganic materials 0.000 description 5
- 238000010924 continuous production Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
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Abstract
本实用新型是一种干式球磨分级设备,由传动机构、进料器、搅拌轴、球磨破碎腔、分级机主机I、分级机主机II、旋风收集器、布袋除尘器、引风机、进风口构成。进料器下端与球磨破碎腔相连,球磨破碎腔内中心为搅拌轴,搅拌轴与传动机构相连,球磨破碎腔上端与分级机主机I连接为一体,分级机主机I、分级机主机II、旋风收集器、布袋除尘器、引风机依次通过风管相连,采用干法球磨机与气流分级机相结合,对物体进行粉碎和预分级,使用本实用新型粉碎后的微粉颗粒形状独特,非常适合于研磨和切割,其形状既没有气流磨粉碎的那么圆形尖角,也不同于雷蒙磨粉碎后的长条状片状,针状,而是等积形有尖角,适合于做为切割晶圆电池片使用的专用刃料,且单号产量高达75%。
The utility model is a dry ball mill classification equipment, which consists of a transmission mechanism, a feeder, a stirring shaft, a ball mill crushing chamber, a classifier host I, a classifier host II, a cyclone collector, a bag filter, an induced fan, and an air inlet. constitute. The lower end of the feeder is connected with the ball mill crushing chamber, the center of the ball mill crushing chamber is the stirring shaft, which is connected with the transmission mechanism, and the upper end of the ball mill crushing chamber is connected with the main machine of the classifier I, the main machine of the classifier I, the main machine of the classifier II, the cyclone Collector, bag dust collector, and induced draft fan are connected through the air duct in turn, and the combination of dry ball mill and air classifier is used to crush and pre-classify the objects. The particle shape of the pulverized micropowder particles of the utility model is unique, which is very suitable for grinding And cutting, its shape is not as round and sharp as the jet mill, and it is also different from the long strips and needles after the Raymond mill is crushed, but the same area with sharp corners, suitable for cutting crystals The special cutting material used for round cells, and the single number output is as high as 75%.
Description
所属技术领域Technical field
本实用新型涉及一种机械设备,尤其是一种干式球磨分级设备。The utility model relates to a mechanical device, in particular to a dry ball mill classification device.
背景技术 Background technique
现有的微粉破碎设备有:1.气流磨:产量高,产率达75%,破碎出的碳化硅微粉颗粒,等积形较多,占90%以上,形状较圆,无尖角,且颗粒存在陷性裂纹,不利于切削。2.雷蒙磨:产量高,产率仅65%,破碎出的碳化硅微粉颗粒,等积形较少,占50%以上,且针状、片状,不规则形状颗粒较多,不耐磨。3.湿式球磨机:产量低,产率仅30%,过粉碎严重,粒形好,等积形多,且有尖角。Existing micro-powder crushing equipment includes: 1. Jet mill: high output, yield up to 75%, the silicon carbide micro-powder particles broken out have more equal-area shapes, accounting for more than 90%, round shape, no sharp corners, and There are pitted cracks in the particles, which is not conducive to cutting. 2. Raymond mill: high output, only 65% yield, broken silicon carbide micropowder particles, less equal-area shape, accounting for more than 50%, and more needle-shaped, flake-shaped, irregular-shaped particles, not resistant grind. 3. Wet ball mill: The output is low, the yield is only 30%, the over-grinding is serious, the particle shape is good, there are many equal-volume shapes, and there are sharp corners.
本实用新型的干式球磨分级设备解决了以上的缺陷,采用干式球磨机与气流分级机相结合,对物体进行粉碎和预分级,这样即保证了产量的提高,又减少了过粉碎减少了能耗,而且最重要的一点是克服了以上三种设备缺陷,粉碎后的微粉颗粒形状独特,非常适合于研磨和切割,其颗粒形状既没有气流磨粉碎的那么圆且无尖角,也不同于雷蒙磨粉碎后的长条状片状,针状,而是等积形有尖角,适合于做为切割晶圆电池片使用的专用刃料,且单号产量高达75%。The dry ball mill classification equipment of the utility model solves the above defects. The combination of the dry ball mill and the airflow classifier is used to crush and pre-classify the objects. consumption, and the most important point is to overcome the above three equipment defects. The pulverized micro powder particles have a unique shape, which is very suitable for grinding and cutting. Raymond mill crushed long sheet, needle-shaped, but equal-area shape with sharp corners, suitable for cutting wafer cells used as a special blade, and the output of single number up to 75%.
发明内容 Contents of the invention
为了解决及克服现有技术的不足,本实用新型提供一种干式球磨分级设备,该设备能提高单号碳化硅微粉产量及产率改变颗粒形状,提高微粉颗粒的切削力和耐用度,该技术具有大产量,低能耗特点。In order to solve and overcome the deficiencies of the prior art, the utility model provides a dry ball mill classification equipment, which can increase the output and yield of single-number silicon carbide micropowder, change the particle shape, and improve the cutting force and durability of the micropowder particles. The technology has the characteristics of large output and low energy consumption.
本实用新型解决其技术问题所采用的技术方案是:本实用新型采用干式球磨机与气流分级机相结合,对物体进行粉碎和预分级,由传动机构、进料器、搅拌轴、球磨破碎腔、分级机主机I、分级机主机II、旋风收集器、布袋除尘器、引风机、进风口构成。进料器下端与球磨破碎腔相连,球磨破碎腔内中心为搅拌轴,搅拌轴与传动机构相连,球磨破碎腔上端与分级机主机I连接为一体,分级机主机I、分级机主机II、旋收集器、布袋除尘器、引风机依次通过风管相连。主电机通过皮带装置,驱动搅拌轴带动搅拌臂高速运动,迫使磨腔内的介质球与被磨物料作无规则运动,介质球和物料之间相互撞击,剪切和磨擦,从而实现对物料的超细粉磨。工作时,碳化硅原料从加料口进入腔内,研磨破碎后在引风机作用下,气流从进风口进入,并以切方向吸入,将磨碎区域的细粉体吹起,通过筒体送入分级机主机I进行分送。粗颗粒沿筒壁落入破碎腔内重新破碎。细颗粒进入分级机主机II再次进行分选。这时调节分级机转速,将不符合要求的细微粉送入旋风和布袋收尘器收集,而从第一级下料口收集的细粉即为所需要的单号合格产品。The technical solution adopted by the utility model to solve its technical problems is: the utility model adopts a combination of a dry ball mill and an airflow classifier to crush and pre-classify objects, and is composed of a transmission mechanism, a feeder, a stirring shaft, and a ball mill crushing chamber. , Classifier host I, classifier host II, cyclone collector, bag filter, induced draft fan, and air inlet. The lower end of the feeder is connected with the ball mill crushing chamber, the center of the ball mill crushing chamber is the stirring shaft, and the stirring shaft is connected with the transmission mechanism, the upper end of the ball mill crushing chamber is connected with the classifier host I as a whole, the classifier host I, the classifier host II, the rotary The collector, bag filter and induced draft fan are connected in turn through the air duct. The main motor drives the stirring shaft through the belt device to drive the stirring arm to move at high speed, forcing the medium ball in the grinding chamber and the material to be ground to move irregularly, and the medium ball and the material collide, shear and rub against each other, so as to achieve the material Super fine grinding. When working, the silicon carbide raw material enters the cavity from the feeding port, and after grinding and crushing, under the action of the induced draft fan, the airflow enters from the air inlet and is inhaled in a tangential direction, blowing up the fine powder in the grinding area and sending it into the chamber through the cylinder. Classifier
本实用新型的有益效果是破碎后微粉颗粒粒形独特,等积形有尖角,单一粒度号多,产量高;该设备能耗低,每粉碎1吨物料比气流磨粉碎节约1000度电;噪音小,设备工作时噪音小于60分贝,而雷蒙磨工作噪音达80分贝。此种设备破碎后的物料与雷蒙磨相比,减少了物料中的含油量,总量减少了90%。The beneficial effect of the utility model is that the particle shape of the crushed fine powder is unique, the equal-area shape has sharp angles, the single particle size number is large, and the output is high; the equipment has low energy consumption, and every 1 ton of material crushed can save 1000 kWh of electricity compared with jet mill crushing; The noise is low, the noise of the equipment is less than 60 decibels when the equipment is working, and the noise of the Raymond mill is as high as 80 decibels. Compared with the Raymond mill, the crushed material of this kind of equipment reduces the oil content in the material, and the total amount is reduced by 90%.
附图说明 Description of drawings
下面结合附图对本实用新型进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
图1是本实用新型的工艺流程布置示意图。Fig. 1 is a schematic diagram of the technological process layout of the present utility model.
图中1.进料器,2.搅拌轴,3.分级机主机I,4.分级机主机II,5.旋收集器,6.布袋除尘器,7.引风机,8.进风口,9.球磨破碎腔,10.传动机构In the figure 1. Feeder, 2. Stirring shaft, 3. Classifier host I, 4. Classifier host II, 5. Rotary collector, 6. Bag filter, 7. Induced fan, 8. Air inlet, 9 .Ball mill crushing cavity, 10.Transmission mechanism
具体实施方式 Detailed ways
进料器(1)下端与球磨破碎腔(9)相连,球磨破碎腔(9)内中心为搅拌轴(2),搅拌轴(2)与传动机构(10)相连,球磨破碎腔(9)上端与分级机主机I(3)连接为一体,分级机主机I(3)、分级机主机II(4)、旋收集器(5)、布袋除尘器(6)、引风机(7)依次通过风管相连,下面以一实施例进行说明:The lower end of the feeder (1) is connected with the ball mill crushing chamber (9). The inner center of the ball mill crushing chamber (9) is the stirring shaft (2). The stirring shaft (2) is connected with the transmission mechanism (10). The ball mill crushing chamber (9) The upper end is connected with the classifier host I (3), and the classifier host I (3), the classifier host II (4), the rotary collector (5), the bag filter (6), and the induced draft fan (7) pass through in sequence The air ducts are connected, and an embodiment is described below:
1.取过筛后的碳化硅砂,其颗粒小于5mm,将其按每小时70kg的速度连续均匀加入加料器内。1. Take the silicon carbide sand after sieving, the particles of which are less than 5mm, and add it into the feeder continuously and evenly at a speed of 70kg per hour.
2.粉碎腔内钢球加入量约400-500kg,球料比约为5:1,磨机转速为180RPM.2. The amount of steel balls in the crushing chamber is about 400-500kg, the ratio of balls to materials is about 5:1, and the mill speed is 180RPM.
3.同时设定磨腔上方的分级机主机I的转速为820-850RPM,分级机主机II的转速为1900-2200RPM,引风机风量设定为3500m3/R。3. At the same time, set the speed of classifier host I above the grinding chamber to 820-850RPM, the speed of classifier host II to 1900-2200RPM, and set the air volume of induced draft fan to 3500m 3 /R.
4.此时破碎分级后的出料粒度,I级出料口为15-4.8μm(JIS#1200)占75%,产量48.8kg/h。旋风出料口出料粒度为8-3.5μm(付产品)占14.5%产量,9.4kg/h。布袋除尘器出料口的出料粒度为3.5-0μm占10%,产量6.5kg/h,损耗0.5%,产量0.3kg/h,获得的I级出料口物料即为单号日标JIS#1200产品,其他皆为付产品。4. At this time, the discharge particle size after crushing and classification, the first-grade discharge port is 15-4.8 μm (JIS#1200) accounts for 75%, and the output is 48.8kg/h. The discharge particle size of the cyclone outlet is 8-3.5 μm (by-product) accounting for 14.5% of the output, 9.4kg/h. The discharge particle size of the outlet of the bag filter is 3.5-0μm, accounting for 10%, the output is 6.5kg/h, the loss is 0.5%, and the output is 0.3kg/h. The obtained grade I outlet material is the single number daily standard JIS# 1200 products, others are paid products.
对比实例,以生产日本标准JIS#1200为例:Comparative example, take the production of Japanese standard JIS#1200 as an example:
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CNU2008200696323U CN201200909Y (en) | 2008-03-18 | 2008-03-18 | A dry ball mill classification equipment |
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Cited By (11)
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CN102698893A (en) * | 2012-05-16 | 2012-10-03 | 李莉 | Vertical micrometer grader |
CN102814222A (en) * | 2012-08-06 | 2012-12-12 | 东海县晶盛源硅微粉有限公司 | Continuous dry ball milling device |
CN103272711A (en) * | 2013-05-06 | 2013-09-04 | 酒泉钢铁(集团)有限责任公司 | Iron mine powder multi-level air classifying system and method |
CN103846132A (en) * | 2013-05-17 | 2014-06-11 | 洛阳宇航重工机械有限公司 | Ball-milling classification production equipment for high-purity quartz powder |
CN105618235A (en) * | 2016-01-20 | 2016-06-01 | 上海景烯新能源材料科技有限公司 | Continuous producing and preparing device for carbon graphite |
CN105668570A (en) * | 2016-01-14 | 2016-06-15 | 宝兴易达光伏刃料有限公司 | Preparation method of silicon wafer cutting edge material |
CN106423508A (en) * | 2016-11-29 | 2017-02-22 | 上海科利瑞克机器有限公司 | Dry superfine grinding system |
CN106902950A (en) * | 2017-02-10 | 2017-06-30 | 广州中卓智能装备有限公司 | A kind of stage division of Gas grinding powder |
CN106944222A (en) * | 2017-02-10 | 2017-07-14 | 广州中卓智能装备有限公司 | A kind of jet mill grinding technique of powder |
CN113546729A (en) * | 2021-08-28 | 2021-10-26 | 潍坊凯华碳化硅微粉有限公司 | Silicon carbide micro powder grinding device and using method thereof |
CN115106178A (en) * | 2022-06-24 | 2022-09-27 | 河南省豫星碳材有限公司 | Diamond micro-powder crystal form control method |
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Cited By (16)
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CN102698893A (en) * | 2012-05-16 | 2012-10-03 | 李莉 | Vertical micrometer grader |
CN102814222A (en) * | 2012-08-06 | 2012-12-12 | 东海县晶盛源硅微粉有限公司 | Continuous dry ball milling device |
CN102814222B (en) * | 2012-08-06 | 2014-12-10 | 东海县晶盛源硅微粉有限公司 | Continuous dry ball milling device |
CN103272711B (en) * | 2013-05-06 | 2017-07-28 | 酒泉钢铁(集团)有限责任公司 | A kind of iron ore powder multistage wind hierarchy system and method |
CN103272711A (en) * | 2013-05-06 | 2013-09-04 | 酒泉钢铁(集团)有限责任公司 | Iron mine powder multi-level air classifying system and method |
CN103846132A (en) * | 2013-05-17 | 2014-06-11 | 洛阳宇航重工机械有限公司 | Ball-milling classification production equipment for high-purity quartz powder |
CN105668570A (en) * | 2016-01-14 | 2016-06-15 | 宝兴易达光伏刃料有限公司 | Preparation method of silicon wafer cutting edge material |
CN105618235A (en) * | 2016-01-20 | 2016-06-01 | 上海景烯新能源材料科技有限公司 | Continuous producing and preparing device for carbon graphite |
CN105618235B (en) * | 2016-01-20 | 2019-03-15 | 上海景烯新能源材料科技有限公司 | Carbon graphite continuous production prepares device |
CN106423508A (en) * | 2016-11-29 | 2017-02-22 | 上海科利瑞克机器有限公司 | Dry superfine grinding system |
CN106902950A (en) * | 2017-02-10 | 2017-06-30 | 广州中卓智能装备有限公司 | A kind of stage division of Gas grinding powder |
CN106944222A (en) * | 2017-02-10 | 2017-07-14 | 广州中卓智能装备有限公司 | A kind of jet mill grinding technique of powder |
CN113546729A (en) * | 2021-08-28 | 2021-10-26 | 潍坊凯华碳化硅微粉有限公司 | Silicon carbide micro powder grinding device and using method thereof |
CN113546729B (en) * | 2021-08-28 | 2023-11-28 | 潍坊凯华碳化硅微粉有限公司 | Silicon carbide micro powder grinding device |
CN115106178A (en) * | 2022-06-24 | 2022-09-27 | 河南省豫星碳材有限公司 | Diamond micro-powder crystal form control method |
CN115106178B (en) * | 2022-06-24 | 2024-01-16 | 河南省豫星碳材有限公司 | Crystal form control method of diamond micro powder |
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Address after: Henan Kaifeng Fine Chemical Industrial Park, postcode: 475000 Patentee after: Henan Xindaxin Materials Co., Ltd. Address before: Gu Zhuang village, Lishui Town, Zhongyuan District, Henan, Zhengzhou 450000, China Patentee before: Henan Xindaxin Science and Technology Co., Ltd. |
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C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090304 Termination date: 20140318 |