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CN201180507Y - Drilling fluid four-phase separator drainage mechanism - Google Patents

Drilling fluid four-phase separator drainage mechanism Download PDF

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Publication number
CN201180507Y
CN201180507Y CNU2008200620574U CN200820062057U CN201180507Y CN 201180507 Y CN201180507 Y CN 201180507Y CN U2008200620574 U CNU2008200620574 U CN U2008200620574U CN 200820062057 U CN200820062057 U CN 200820062057U CN 201180507 Y CN201180507 Y CN 201180507Y
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China
Prior art keywords
frequency conversion
drilling fluid
liquid level
drilling
phase separator
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Expired - Fee Related
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CNU2008200620574U
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Chinese (zh)
Inventor
曾礼宾
任翔
郑冲涛
羡维伟
刘小玮
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Drilling And Productino Process Technology Inst Sichuan Petroleum Administrati
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Drilling And Productino Process Technology Inst Sichuan Petroleum Administrati
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

一种钻井液四相分离器排液机构,涉及一种钻井液的分离设备制造技术领域,包括变频电机、砂泵和变频柜,变频柜的一端与设置的液位传感器连接,一端连接变频电机,砂泵分别设置在上水管的两边,砂泵的出口端连接排液管,本实用新型采用变频控制原理,设计了一种特别适用于欠平衡钻井的钻井液四相分离器排液机构,解决了现有技术在钻井时,当井筒内钻井液流量增大或排液管堵塞时,流体会从排气管线排出造成地面污染的问题,设置的液位变频控制机构可以按照设定的液位高度控制排液,具有保证分离室内恒定液位高度的特点,具有液位自动控制的特点。

A drainage mechanism for a four-phase separator for drilling fluid, which relates to the technical field of drilling fluid separation equipment manufacturing, including a frequency conversion motor, a sand pump and a frequency conversion cabinet, one end of the frequency conversion cabinet is connected to a liquid level sensor, and the other end is connected to a frequency conversion motor , the sand pumps are respectively arranged on both sides of the upper water pipe, and the outlet end of the sand pump is connected to the drain pipe. This utility model adopts the principle of frequency conversion control, and designs a drilling fluid four-phase separator drainage mechanism that is especially suitable for underbalanced drilling. It solves the problem in the prior art that when the drilling fluid flow rate in the wellbore increases or the drain pipe is blocked, the fluid will be discharged from the exhaust pipeline to cause ground pollution during drilling. The level height controls the liquid discharge, which has the characteristics of ensuring a constant liquid level in the separation chamber and has the characteristics of automatic liquid level control.

Description

钻井液四相分离器排液机构 Drilling fluid four-phase separator drainage mechanism

技术领域: Technical field:

一种钻井液四相分离器排液机构,适用于石油常规钻井和欠平衡钻井作业中,经分离器分离后的干净钻井液排出分离器体内,返回钻井液循环系统的排液机构,涉及一种钻井液的分离设备制造技术领域。A drilling fluid four-phase separator drainage mechanism, suitable for oil conventional drilling and underbalanced drilling operations, the clean drilling fluid separated by the separator is discharged from the separator body, and returned to the drainage mechanism of the drilling fluid circulation system, involving a The technical field of drilling fluid separation equipment manufacturing.

背景技术: Background technique:

在已有技术中,在钻井过程中,由于钻井的层位在逐步加深,不同的地层有可能产生不同的流体,所以从井下返出的钻井液中都带有被钻头钻下的岩屑及钻通气层、油层后混入钻井液中的气、油等物质,为了将这些井下产生的物质从钻井液中分离出去,在常规钻井和欠平衡钻井作业中目前广泛应用的是液体和气体分离技术,目前的二相分离技术只能分离钻井液中的液、气两相,而且在实施欠平衡钻井新技术的主要配套设备时,存在下面几个主要问题:目前分离器内的液位控制采用“U”型管技术,液体是自动排出分离器的,在“U”型管设计高度以下的液体留在分离器内,以此来控制液位高度,但是在钻井时从井筒内钻井液流量增大或排液管堵塞时,流体会从排气管线排出,造成地面污染,并使设备不能正常工作。In the prior art, in the drilling process, because the formation of the well is gradually deepening, different formations may produce different fluids, so the drilling fluid returned from the downhole all contains cuttings and debris drilled by the drill bit. Gas, oil and other substances mixed into the drilling fluid after drilling the gas layer and oil layer, in order to separate these substances produced downhole from the drilling fluid, liquid and gas separation technology is currently widely used in conventional drilling and underbalanced drilling operations , the current two-phase separation technology can only separate the liquid and gas phases in the drilling fluid, and when implementing the main supporting equipment of the new underbalanced drilling technology, there are the following main problems: the current liquid level control in the separator adopts "U"-shaped tube technology, the liquid is automatically discharged from the separator, and the liquid below the design height of the "U"-shaped tube remains in the separator to control the liquid level, but the drilling fluid flow rate from the wellbore during drilling When enlarged or the drain line is clogged, fluid can be drained from the exhaust line, causing ground contamination and preventing the unit from functioning properly.

发明内容: Invention content:

本实用新型的目的是为了克服和解决现有技术的不足,采用变频控制原理,设计一种特别适用于欠平衡钻井的钻井液四相分离器排液机构。The purpose of the utility model is to overcome and solve the deficiencies of the prior art, adopt the principle of frequency conversion control, and design a drilling fluid four-phase separator drainage mechanism which is especially suitable for underbalanced drilling.

实现本实用新型的目的所采取的技术方案是:一种钻井液四相分离器排液机构,包括液位变频控制机构,其特征是:所述液位变频控制机构包括变频电机、砂泵和变频柜,变频柜的一端与设置的液位传感器连接,一端连接变频电机,设置有两台变频电机和两台砂泵,砂泵由变频电机带动;两台由变频电机带动的砂泵分别设置在上水管的两边,两台砂泵的出口端连接排液管,排液管连接到泥浆振动筛的汇流槽;在正常工作时,预先设计调节好分离室内的液位高度,当室内液位高度发生变化时,传感器会将其转化成电讯号传输给变频控制柜,控制柜会根据接收到的讯号改变变频电机的转速来控制泵的排液量,最终使进入和排出分离器内的流量保持相对恒定,分离室内的液位稳定在设计的液位高度。The technical solution adopted to achieve the purpose of this utility model is: a drilling fluid four-phase separator drainage mechanism, including a liquid level frequency conversion control mechanism, which is characterized in that: the liquid level frequency conversion control mechanism includes a frequency conversion motor, a sand pump and Frequency conversion cabinet, one end of the frequency conversion cabinet is connected to the set liquid level sensor, and the other end is connected to the frequency conversion motor. There are two frequency conversion motors and two sand pumps. The sand pump is driven by the frequency conversion motor; the two sand pumps driven by the frequency conversion motor are set separately On both sides of the upper water pipe, the outlets of the two sand pumps are connected to the discharge pipe, and the discharge pipe is connected to the confluence tank of the shale shaker; during normal operation, the liquid level in the separation chamber is pre-designed and adjusted. When the height changes, the sensor will convert it into an electrical signal and transmit it to the frequency conversion control cabinet. The control cabinet will change the speed of the frequency conversion motor according to the received signal to control the discharge volume of the pump, and finally make the flow into and out of the separator Keeping relatively constant, the liquid level in the separation chamber is stable at the designed liquid level.

本实用新型的有益效果是,在石油常规或欠平衡特殊钻井作业中,设置的液位变频控制机构通过液位传感器可以准确的了解分离器中液位的高度,可以按照设定的液位高度控制排液,因此可以保证分离室内有恒定的液位高度,防止分离后的气体又通过排液管重新回到钻井液中,具有液位自动控制的特点。The beneficial effect of the utility model is that in conventional oil drilling or underbalanced special drilling operations, the set liquid level frequency conversion control mechanism can accurately understand the height of the liquid level in the separator through the liquid level sensor, and can follow the set liquid level height The liquid discharge is controlled, so it can ensure a constant liquid level in the separation chamber, and prevent the separated gas from returning to the drilling fluid through the liquid discharge pipe, which has the characteristics of automatic liquid level control.

附图说明:Description of drawings:

图1是本实用新型的放大结构示意图。Fig. 1 is the schematic diagram of enlarged structure of the utility model.

具体实施方式: Detailed ways:

下面结合附图对本实用新型进一步说明:本实用新型包括液位变频控制机构,液位变频控制机构由变频电机、砂泵,和变频柜构成,变频柜一端与设置的液位传感器连接,一端连接变频电机,设置有两台变频电机7、8,和两台砂泵6、9,砂泵由变频电机带动;两台由变频电机7和8带动的砂泵6和9设置在上水管10的两边,两台砂泵6和9的出口端连接排液管3,排液管3的排液口1连接泥浆罐的进液管,在排液管3上设置有流量计2,在排液管3与两个砂泵6和9之间分别设置有球阀4和5;在正常工作时,分离器的分离室内要保持恒定的液位高度,以防止分离后的气体通过排水机构重新回到钻井液中,因此设计的液位高度自动控制机构采用两台配有变频电机的砂泵,并由变频柜中的液位高度控制机构进行控制;当分离室的液位发生变化时,设置在分离器罐体顶部的液位传感器将液位变化的数据传输给变频柜中的液位高度控制机构,当液位高度控制机构接收到讯号后,自动调节变频电机8和7的转速,从而改变砂泵6和9的输液量,以便达到分离室内液位高度的恒定,从分离器的分离室内排出的液体经排液管3和排液口1输送到泥浆罐内供继续钻井使用。The utility model is further described below in conjunction with the accompanying drawings: the utility model includes a liquid level frequency conversion control mechanism, and the liquid level frequency conversion control mechanism is composed of a frequency conversion motor, a sand pump, and a frequency conversion cabinet. The frequency conversion motor is provided with two frequency conversion motors 7, 8, and two sand pumps 6, 9, and the sand pumps are driven by frequency conversion motors; On both sides, the outlets of the two sand pumps 6 and 9 are connected to the discharge pipe 3, and the discharge port 1 of the discharge pipe 3 is connected to the liquid inlet pipe of the mud tank. Ball valves 4 and 5 are respectively arranged between the pipe 3 and the two sand pumps 6 and 9; during normal operation, a constant liquid level should be maintained in the separation chamber of the separator to prevent the separated gas from returning to the drain through the drainage mechanism. In the drilling fluid, the designed liquid level automatic control mechanism adopts two sand pumps equipped with frequency conversion motors, and is controlled by the liquid level height control mechanism in the frequency conversion cabinet; when the liquid level of the separation chamber changes, set the The liquid level sensor on the top of the separator tank transmits the data of the liquid level change to the liquid level height control mechanism in the frequency conversion cabinet. When the liquid level height control mechanism receives the signal, it automatically adjusts the speed of the frequency conversion motor 8 and 7, thereby changing The infusion volume of sand pumps 6 and 9, in order to achieve the constant liquid level in the separation chamber, the liquid discharged from the separation chamber of the separator is transported to the mud tank through the liquid discharge pipe 3 and the liquid discharge port 1 for continuous drilling.

Claims (2)

1、一种钻井液四相分离器排液机构,包括液位变频控制机构,其特征在于:所述液位变频控制机构包括变频电机、砂泵和变频柜,变频柜的一端与设置的液位传感器连接,一端连接变频电机。1. A drainage mechanism for a four-phase separator for drilling fluid, including a liquid level frequency conversion control mechanism, characterized in that: the liquid level frequency conversion control mechanism includes a frequency conversion motor, a sand pump, and a frequency conversion cabinet, and one end of the frequency conversion cabinet is connected to the set liquid The position sensor is connected, and one end is connected to the variable frequency motor. 2、根据权利要求1所述的钻井液四相分离器排液机构,其特征在于:所述砂泵分别设置在上水管的两边,砂泵的出口端连接排液管,排液管连接到泥浆振动筛的汇流槽。2. The drainage mechanism of the four-phase separator for drilling fluid according to claim 1, characterized in that: the sand pumps are respectively arranged on both sides of the upper water pipe, the outlet end of the sand pump is connected to the drain pipe, and the drain pipe is connected to The collecting tank of the shale shaker.
CNU2008200620574U 2008-01-30 2008-01-30 Drilling fluid four-phase separator drainage mechanism Expired - Fee Related CN201180507Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111206891A (en) * 2019-11-06 2020-05-29 中国石油集团川庆钻探工程有限公司 Closed automatic rock debris collecting device for sulfur-containing stratum
CN113101740A (en) * 2021-04-12 2021-07-13 西南石油大学 Mud drilling fluid negative pressure vibrating screen

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111206891A (en) * 2019-11-06 2020-05-29 中国石油集团川庆钻探工程有限公司 Closed automatic rock debris collecting device for sulfur-containing stratum
CN113101740A (en) * 2021-04-12 2021-07-13 西南石油大学 Mud drilling fluid negative pressure vibrating screen

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Granted publication date: 20090114

Termination date: 20160130