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CN201160028Y - Transformer device - Google Patents

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Publication number
CN201160028Y
CN201160028Y CNU2007201932827U CN200720193282U CN201160028Y CN 201160028 Y CN201160028 Y CN 201160028Y CN U2007201932827 U CNU2007201932827 U CN U2007201932827U CN 200720193282 U CN200720193282 U CN 200720193282U CN 201160028 Y CN201160028 Y CN 201160028Y
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Prior art keywords
limiting portion
transformer
winding
limiting
pin
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CNU2007201932827U
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Chinese (zh)
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何良德
李俊忠
孔青松
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Delta Electronics Inc
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Delta Electronics Inc
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Abstract

The utility model discloses a transformer, including a wire winding seat and a plurality of pin, the pin sets up in the bottom of wire winding seat, and the pin respectively has the spacing portion of a first spacing portion and a second, and just the spacing portion of first spacing portion and second links to each other, and the first spacing portion rather than the spacing portion of second of belonging to is one and embraces the form in the projection direction. Its advantages are convenient winding, meeting the requirement of miniaturization, and high safety of electric elements.

Description

变压器 transformer

技术领域 technical field

本实用新型涉及一种变压器,尤其是涉及一种能够方便绕线且符合微小化需求并达到电气元件安全规格的变压器。The utility model relates to a transformer, in particular to a transformer which can be conveniently wound, meets the requirement of miniaturization, and reaches the safety standard of electrical components.

背景技术 Background technique

随着科技的快速发展,电子相关产品的应用越来越广泛,而电源供应的稳定性,往往取决于变压器转换电子电路中的驱动电压的过程。由于变压器涉及电力的转换处理,其具有潜在的危险性,因此要必须符合安全规范,才能够使用。With the rapid development of science and technology, the application of electronic related products is becoming more and more extensive, and the stability of power supply often depends on the process of transformer converting the driving voltage in the electronic circuit. Since the transformer involves the conversion and processing of electric power, it is potentially dangerous, so it must comply with safety regulations before it can be used.

请参阅图1,图1为现有变压器的示意图。现有的变压器1是将绕线14于缠绕在接脚12上,再用焊接的方式把绕线14固定在接脚12上。然而此类的加工方法常会造成许多问题,例如当绕线14的线径较粗时,必须要花费许多人工来缠绕,而且缠绕之后的绕线14仍然容易滑动,并不利于后续焊接的进行。再者,由于绕线14缠绕在接脚12时并无固定的缠绕形状,因而会造成形状上的不规则,使得两接脚12之间的安全距离不容易控制,使用者在使用时便容易发生危险。况且,将变压器1安装至电路板上时,接脚12也容易与其它的电子元件接触造成短路,故在实际使用上具有许多不可预期的风险。Please refer to FIG. 1 , which is a schematic diagram of an existing transformer. In the existing transformer 1, the winding wire 14 is wound on the pin 12, and then the winding wire 14 is fixed on the pin 12 by welding. However, this kind of processing method often causes many problems. For example, when the diameter of the winding wire 14 is relatively thick, it takes a lot of labor to wind it, and the winding wire 14 after winding is still easy to slip, which is not conducive to the subsequent welding. Furthermore, because the winding wire 14 has no fixed winding shape when it is wound on the pins 12, it will cause irregular shapes, making it difficult to control the safe distance between the two pins 12, and it is easy for the user to use it. Dangerous. Moreover, when the transformer 1 is installed on the circuit board, the pins 12 are likely to contact with other electronic components to cause a short circuit, so there are many unpredictable risks in actual use.

有鉴于此,如何提供一种可以有效缩小接脚体积、保持足够的安全距离并且容易加工的变压器,实为重要课题之一。In view of this, how to provide a transformer that can effectively reduce the size of pins, maintain a sufficient safety distance and be easy to process is one of the important issues.

实用新型内容Utility model content

本实用新型的目的在于提供一种变压器,其可以方便绕线,符合微小化需求,并达到电器元件安全规格。The purpose of the utility model is to provide a transformer, which can be conveniently wound, meets the requirement of miniaturization, and meets the safety standard of electrical components.

本实用新型的目的是这样实现的,即提出一种变压器,包括一绕线座与多个接脚,接脚设置于绕线座的底端,且每个接脚具有一第一限位部与一第二限位部,第一限位部与第二限位部相连且第一限位部与其所属第二限位部在投影方向上为合抱状。The purpose of this utility model is achieved by proposing a transformer, including a winding base and a plurality of pins, the pins are arranged at the bottom of the winding base, and each pin has a first limiting part With a second limiting part, the first limiting part is connected with the second limiting part, and the first limiting part and the second limiting part to which it belongs are embracing in the projection direction.

如上述的变压器,该些接脚更具有一连接部,且该连接部将第一限位部与第二限位部相连,而每第二限位部设置于其所属的接脚的末端。第一限位部与第二限位部各具有一突出部,且其各自拉出多个绕线于接脚,每绕线设置在第一限位部与其第二限位部之间。第一限位部各具有一开口,且第二限位部各具有一开口。另外,每第一限位部与每第二限位部的开口朝向彼此相异,且每绕线同时容纳在第一限位部与第二限位部的开口中,而接脚与一电路板连结,绕线组为一次级绕组,并且为一漆包线或一多层绝缘线。此外,第一限位部与其所属第二限位部具有相同的形状,且第一限位部与第二限位部为一半圆形、圆形、螺旋形或其它形状,而绕线座具有一通孔而与变压器具有的一铁芯组组装,使铁芯组部分穿设于通孔,铁芯组为EE型铁芯或EI型铁芯,而变压器为一横式变压器。As in the above-mentioned transformer, the pins further have a connecting portion, and the connecting portion connects the first limiting portion with the second limiting portion, and each second limiting portion is disposed at the end of the corresponding pin. Each of the first limiting part and the second limiting part has a protruding part, and each of them draws a plurality of winding wires to the pins, and each winding is arranged between the first limiting part and the second limiting part. Each of the first limiting parts has an opening, and each of the second limiting parts has an opening. In addition, the openings of each first limiting portion and each second limiting portion have different openings, and each winding is accommodated in the openings of the first limiting portion and the second limiting portion at the same time, and the pin and a circuit The boards are connected, and the winding group is a secondary winding, and is an enameled wire or a multilayer insulated wire. In addition, the first limiting part and its second limiting part have the same shape, and the first limiting part and the second limiting part are semicircular, circular, spiral or other shapes, and the winding seat has A through hole is assembled with an iron core group of the transformer, so that the iron core group partly passes through the through hole. The iron core group is an EE type iron core or an EI type iron core, and the transformer is a horizontal transformer.

本实用新型的优点在于,由于绕线设置在第一限位部与第二限位部之间,经由焊接后所形成的接脚,彼此之间皆具有相似的大小形状。因此,将接脚焊接至电路板进行连接时,不容易产生变异,变压器的一致性佳,在市场上更容易符合安全规格的要求。如此一来,应用在横式变压器上,有利于现今市场上所要求的微小化设计,产品更具有竞争力。The advantage of the present invention is that, since the winding wire is arranged between the first limiting portion and the second limiting portion, the pins formed after welding have similar sizes and shapes. Therefore, when the pins are soldered to the circuit board for connection, it is not easy to produce variation, the consistency of the transformer is good, and it is easier to meet the requirements of safety standards in the market. In this way, the application to horizontal transformers is conducive to the miniaturization design required in the current market, and the products are more competitive.

为让本实用新型的上述和其他目的、特征、和优点能更明显易懂,下文特举一较佳实施例,并配合所附附图,作详细说明如下:In order to make the above and other purposes, features, and advantages of the present utility model more obvious and understandable, a preferred embodiment is specifically cited below, together with the accompanying drawings, as follows:

附图说明 Description of drawings

图1为现有变压器的示意图;Fig. 1 is the schematic diagram of existing transformer;

图2A为本实用新型的变压器示意图;Fig. 2A is the transformer schematic diagram of the present utility model;

图2B为图2A的绕线座剖面示意图;FIG. 2B is a schematic cross-sectional view of the winding seat of FIG. 2A;

图3A图2A的接脚立体示意图;FIG. 3A is a three-dimensional schematic diagram of the pins in FIG. 2A;

图3B为图3A的接脚俯视图。FIG. 3B is a top view of the pin shown in FIG. 3A .

主要元件符号说明Description of main component symbols

1、2:变压器       12、22:接脚1, 2: Transformer 12, 22: Pin

14:绕线           2:变压器14: Winding 2: Transformer

21:绕线座         211:通孔21: Winding seat 211: Through hole

221:第一限位部    222:第二限位部221: The first limit part 222: The second limit part

223:连接部         224a、224b:突出部223: Connecting part 224a, 224b: Protruding part

225a、225b:开口    23:铁芯组225a, 225b: opening 23: core group

24:绕线组          241:绕线24: Winding group 241: Winding

具体实施方式 Detailed ways

请同时参阅图2A与图2B,图2A为本实用新型的变压器示意图,图2B为图2A的绕线座剖视示意图。本实用新型的变压器2包括一绕线座21、一绕线组24、一铁芯组23与多个接脚22。绕线座21具有一通孔211可让铁芯组23,例如是EE型铁芯或EI型铁芯,能够部分穿设在通孔211中。而绕线组24为多个绕线所组成,例如是漆包线或多层绝缘线。接脚22则设置于绕线座的底端。Please refer to FIG. 2A and FIG. 2B at the same time. FIG. 2A is a schematic diagram of the transformer of the present invention, and FIG. 2B is a schematic cross-sectional diagram of the winding seat in FIG. 2A . The transformer 2 of the present invention includes a winding base 21 , a winding group 24 , an iron core group 23 and a plurality of pins 22 . The winding base 21 has a through hole 211 so that the core set 23 , such as an EE core or an EI core, can partially pass through the through hole 211 . The winding group 24 is composed of a plurality of winding wires, such as enameled wire or multi-layer insulated wire. The pins 22 are disposed at the bottom of the winding seat.

请同时参阅图3A与图3B,图3A图2A的接脚立体示意图,图3B为图3A的接脚俯视图。接脚22具有一第一限位部221、一第二限位部222与一连接部223,第一限位部221与第二限位部222各具有一开口225a、225b,而第一限位部221的开口225a与第二限位部222的开口225b朝向彼此相异,以投影方向观之,第一限位部221与第二限位部222互为合抱状,以便于后续制作工艺的绕线固定之用。另外,连接部223则位于第一限位部221与第二限位部222之间,作为连结第一及第二限位部221、222用,而第二限位部222设置于其所属的接脚22的末端。Please refer to FIG. 3A and FIG. 3B at the same time. FIG. 3A is a perspective view of the pins in FIG. 2A , and FIG. 3B is a top view of the pins in FIG. 3A . The pin 22 has a first limiting portion 221, a second limiting portion 222 and a connecting portion 223, the first limiting portion 221 and the second limiting portion 222 each have an opening 225a, 225b, and the first limiting portion The opening 225a of the position portion 221 and the opening 225b of the second limiting portion 222 have different directions from each other. Viewed from the projection direction, the first limiting portion 221 and the second limiting portion 222 are mutually embracing, so as to facilitate the subsequent manufacturing process. For winding and fixing purposes. In addition, the connecting portion 223 is located between the first limiting portion 221 and the second limiting portion 222, and is used for connecting the first and second limiting portions 221, 222, and the second limiting portion 222 is arranged on its corresponding end of pin 22.

为了改善现有变压器在加工过程中所拉出的绕线不利于固定,使得接脚过大,造成产品安全性与一致性不佳的问题,本实用新型的变压器2,由于第一限位部221与第二限位部222的边缘皆具有开口225a、225b,且在投影方向上为合抱形状的设计,因此绕线组24,例如次绕组所拉出的绕线241,可依序由第一限位部221的开225a、连接部223与进入与第二限位部222的开口225b而进入接脚22内,如图2A所示。由于绕线241被第一及第二限位部221、222限制,而不会产生不规则弯曲,绕线241能够整齐的固定在接脚22内。之后,再以焊锡熔接的方式,将绕线241与第一限位部221、第二限位部222及连结部223之间的空隙填满,即可形成大小形状均相似的接脚22。如此一来,接脚22形状得以一致,当变压器2在与一电路板连结时,便不会有与邻近电子元件接触而产生短路的疑虑,可有效提高产品的可靠性。In order to improve the problem that the winding wire pulled out during the processing of the existing transformer is not conducive to fixing, making the pins too large, resulting in poor product safety and consistency, the transformer 2 of the present utility model, due to the first limiting part 221 and the second limiting portion 222 have openings 225a, 225b at the edges, and are designed to embrace the shape in the projection direction, so the winding group 24, such as the winding 241 pulled out by the secondary winding, can be sequentially drawn from the secondary winding. The opening 225 a of the first limiting part 221 , the connecting part 223 and the opening 225 b of the second limiting part 222 enter into the pin 22 , as shown in FIG. 2A . Since the winding wire 241 is restricted by the first and second limiting portions 221 , 222 without irregular bending, the winding wire 241 can be neatly fixed in the pin 22 . After that, the gaps between the winding wire 241 and the first limiting portion 221 , the second limiting portion 222 and the connecting portion 223 are filled by soldering to form pins 22 with similar sizes and shapes. In this way, the shapes of the pins 22 are consistent, and when the transformer 2 is connected to a circuit board, there is no fear of short circuit caused by contact with adjacent electronic components, which can effectively improve the reliability of the product.

另外,如有微小化的考量,可在绕线241以焊锡完成固定之后,截去接脚22末端的第二夹持部222,或者是截去接脚22末端的第二夹持部222与部分连接部223的长度,以连接部223来与电路板连结。如此,更有利于产品微小化的设计。In addition, if miniaturization is considered, after the wire winding 241 is fixed by soldering, the second clamping portion 222 at the end of the pin 22 can be cut off, or the second clamping portion 222 and the second clamping portion 222 at the end of the pin 22 can be cut off. Part of the length of the connecting portion 223 is used to connect the connecting portion 223 to the circuit board. In this way, it is more conducive to the miniaturization design of the product.

再者,如有考虑到装设的便利性,可以较佳地在第一限位部221与第二限位部222的开口225a、225b,分别设计一突出部224a、224b,在安装时只需将绕线241倚靠在突出部224a、224b,沿着突出部224a、224b的边缘引入第一限位部221与第二限位部222内,即可完成组装,如图2A与图3B所示。如此一来,不仅绕线241可以很容易的固定在接脚22上,利于后续的工序,而且还可避免因第一限位部221与第二限位部222的边缘尖锐处导致而绕线241刮伤。Furthermore, if the convenience of installation is considered, it is preferable to design a protruding part 224a, 224b at the openings 225a, 225b of the first limiting part 221 and the second limiting part 222, and only The winding 241 needs to be leaned against the protruding parts 224a, 224b, and introduced into the first limiting part 221 and the second limiting part 222 along the edges of the protruding parts 224a, 224b to complete the assembly, as shown in Figure 2A and Figure 3B Show. In this way, not only the winding wire 241 can be easily fixed on the pin 22, which is beneficial to the subsequent process, but also avoids the wire winding caused by the sharp edges of the first limiting portion 221 and the second limiting portion 222. 241 scratches.

此外,第一限位部221与第二限位部222除了可以互为相同的形状,而第一限位部221与第二限位部222的形状,可以为一半圆形、圆形、螺旋形或其它形状,然实际形状变化则依产品以及运用情形所决定,无论形状上如何变化,都可以达到定位绕线241的功效。In addition, the first limiting portion 221 and the second limiting portion 222 may have the same shape as each other, and the shapes of the first limiting portion 221 and the second limiting portion 222 may be semicircular, circular, or spiral. However, the actual shape change depends on the product and the application situation. No matter how the shape changes, the effect of positioning the winding 241 can be achieved.

综上所述,由于绕线设置在第一限位部与第二限位部之间,经由焊接后所形成的接脚,彼此之间皆具有相似的大小形状。因此,将接脚焊接至电路板进行连接时,不容易产生变异,变压器的一致性佳,在市场上更容易符合安规的要求。如此一来,应用在横式变压器上,有利于现今市场上所要求的微小化设计,产品更具有竞争力。To sum up, since the winding is disposed between the first limiting portion and the second limiting portion, the pins formed after welding have similar sizes and shapes. Therefore, when the pins are soldered to the circuit board for connection, it is not easy to produce variation, the consistency of the transformer is good, and it is easier to meet the requirements of safety regulations in the market. In this way, the application to horizontal transformers is conducive to the miniaturization design required in the current market, and the products are more competitive.

Claims (16)

1、一种变压器,其特征在于,包括:绕线座;以及至少一个接脚,设置于该绕线座的底端,且该接脚具有第一限位部与第二限位部;其中,该第一限位部与该第二限位部相连,且该第一限位部与其所属该第二限位部在投影方向上为一合抱状。1. A transformer, characterized in that it comprises: a winding base; and at least one pin, which is arranged at the bottom end of the winding base, and the pin has a first limiting part and a second limiting part; wherein , the first limiting portion is connected to the second limiting portion, and the first limiting portion and the second limiting portion to which it belongs are in an embracing shape in a projection direction. 2、如权利要求1所述的变压器,其特征在于,该接脚还具有连接部,且该连接部将该第一限位部与该第二限位部相连。2. The transformer according to claim 1, wherein the pin further has a connecting portion, and the connecting portion connects the first limiting portion to the second limiting portion. 3、如权利要求1所述的变压器,其特征在于,该第二限位部设置于其所属的该接脚的末端。3. The transformer as claimed in claim 1, wherein the second limiting part is disposed at the end of the pin to which it belongs. 4、如权利要求1所述的变压器,其特征在于,该第一限位部与该第二限位部各具有一突出部。4. The transformer according to claim 1, wherein each of the first limiting portion and the second limiting portion has a protruding portion. 5、如权利要求1所述的变压器,其特征在于,该变压器还具有绕线组,其末端缠绕于该接脚。5. The transformer as claimed in claim 1, further comprising a winding group, the end of which is wound on the pin. 6、如权利要求5所述的变压器,其特征在于,该绕线设置在该第一限位部与该第二限位部之间。6. The transformer according to claim 5, wherein the winding wire is arranged between the first limiting portion and the second limiting portion. 7、如权利要求6所述的变压器,其特征在于,该第一限位部具有一开口,且该第二限位部具有一开口,且该第一限位部与该第二限位部的开口朝向是彼此相异。7. The transformer according to claim 6, wherein the first limiting portion has an opening, and the second limiting portion has an opening, and the first limiting portion and the second limiting portion The orientations of the openings are different from each other. 8、如权利要求7所述的变压器,其特征在于,该绕线的末端同时容纳在该第一限位部与该第二限位部的开口中。8. The transformer according to claim 7, characterized in that, the ends of the winding wires are accommodated in the openings of the first limiting part and the second limiting part at the same time. 9、如权利要求5所述的变压器,其特征在于,该接脚与电路板连结。9. The transformer as claimed in claim 5, wherein the pin is connected to a circuit board. 10、如权利要求5所述的变压器,其特征在于,该绕线组为一次绕组,而该绕线组为漆包线或多层绝缘线。10. The transformer according to claim 5, wherein the winding group is a primary winding, and the winding group is enameled wire or multi-layer insulated wire. 11、如权利要求1所述的变压器,其特征在于,该第一限位部与其所对应属的该第二限位部具有相同的形状。11. The transformer according to claim 1, wherein the first limiting portion has the same shape as the corresponding second limiting portion. 12、如权利要求1所述的变压器,其特征在于,该第一限位部与该第二限位部为半圆形、圆形、螺旋形或其它形状。12. The transformer according to claim 1, characterized in that, the first limiting portion and the second limiting portion are semicircular, circular, spiral or other shapes. 13、如权利要求1所述的变压器,其特征在于,该绕线座具有通孔。13. The transformer as claimed in claim 1, characterized in that, the winding base has a through hole. 14、如权利要求13所述的变压器,其特征在于,该变压器还具有铁芯组,且该铁芯组部分穿设在该通孔中,且该铁芯组为EE型铁芯或EI型铁芯。14. The transformer according to claim 13, characterized in that, the transformer also has an iron core group, and the iron core group is partially pierced in the through hole, and the iron core group is an EE type iron core or an EI type iron core. 15、如权利要求1所述的变压器,其特征在于,该变压器为横式变压器。15. The transformer according to claim 1, characterized in that the transformer is a horizontal transformer. 16、一种绕线座,其特征在于,该绕线座的底端设置有至少一个接脚,且该接脚具有至少一个限位部。16. A winding seat, characterized in that at least one pin is provided at the bottom end of the winding seat, and the pin has at least one limiting portion.
CNU2007201932827U 2007-11-19 2007-11-19 Transformer device Expired - Fee Related CN201160028Y (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102543387A (en) * 2010-12-30 2012-07-04 三星电机株式会社 Transformer and flat panel display device having the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102543387A (en) * 2010-12-30 2012-07-04 三星电机株式会社 Transformer and flat panel display device having the same

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