CN201151006Y - Improved milling cutter - Google Patents
Improved milling cutter Download PDFInfo
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- CN201151006Y CN201151006Y CNU2007201275632U CN200720127563U CN201151006Y CN 201151006 Y CN201151006 Y CN 201151006Y CN U2007201275632 U CNU2007201275632 U CN U2007201275632U CN 200720127563 U CN200720127563 U CN 200720127563U CN 201151006 Y CN201151006 Y CN 201151006Y
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- 238000003801 milling Methods 0.000 title claims abstract description 52
- 238000013461 design Methods 0.000 claims abstract description 8
- 238000005520 cutting process Methods 0.000 claims description 32
- 230000003068 static effect Effects 0.000 claims description 23
- 238000012545 processing Methods 0.000 abstract description 20
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 4
- 230000006378 damage Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种铣刀,尤其涉及一种铣刀于一侧端形成有刃部,以刃部切削工件的改进的铣刀。The utility model relates to a milling cutter, in particular to an improved milling cutter with a blade formed at one end of the milling cutter, which cuts workpieces with the blade.
背景技术 Background technique
如图1所示,现有高价位合金制作的铣刀10主要设有一柱状的本体101,本体101一末端形成有刃部总成102,而刃部总成102以本体101末端中心为基准,由基准设有一静点103(另请配合参照图2)。而后,且以静点103为中心顺向均分有刃部104,而刃部104由静点103向本体101周缘且向下螺旋延伸有刀刃105,再由刀刃105一侧倾斜有容屑槽106;又刀刃105于容屑槽106另侧倾斜有第一离隙面107,又于第一离隙面107侧再倾斜有一第二离隙面108;另第二离隙面108于另侧倾斜有交接容屑槽106的间隙面109(如图3所示)。而刀刃105与容屑槽106形成有一尖锐形态且有应力集中问题的刃角1051(如图4所示)。As shown in Figure 1, the
请再配合参照图3,该静点103是由容屑槽106以极接近方式产生,而由于无法相交,以致易于形成大小不一与平均值不佳的静点103。Please refer to FIG. 3 again, the
该铣刀10在实施中,请参阅图5所示,其主要是先以旋动中铣刀10以静点103压挚一工作对象a,再利用刃部104将工作对象a的接触部分削除;在此,若当静点103有大小不一与平均值不佳的景况时,易以静点103磨擦工作对象a,令工作对象a产生刮痕,且也为静点103本身带来擦纹与损耗,并成为以铣刀10加工时的振动主因之一。The
请配合参照图6、图7所示,其工作对象a经刃部104削除产生的碎屑集中于容屑槽106内,再以旋动的铣刀10搭配碎屑积压造成推力,将碎屑循容屑槽106推出工作对象a的加工位置,而令工作对象a形成预设的形体。然该刃部104在削除工作对象a时,是采用该尖锐形态的刃部104削除工作对象a的接触部分,其削除时的碎屑则集中于容屑槽106内,(如图7所示)易形成刃角1051的切削反向阻力,而破坏有加工的流畅性,以及可能引发振动,以致造成加工均值不佳及精密度不足现象,且刃角1051可能因反向阻力及尖端受力,而崩解、碎裂刃角1051,以致令该铣刀10毁损、报废。Please refer to Fig. 6 and Fig. 7, the debris produced by the cutting of the working object a through the
另,该工作对象a经刃部104削除产生的碎屑,则可能反弹于容屑槽106内,而刮伤工作对象a,故会破坏铣刀10的加工面及加工面制作精度;综上所述,该铣刀10的本身制作及于加工过程中,存在下列缺点:In addition, the debris produced by cutting the working object a through the
1、为静点103易有大小不一与平均值不佳的情形。1. For the
2、在加工中的刃角1051有易于崩解、碎裂的问题。2. The
综上所述,而令铣刀10有破坏、损毁及伤及工作对象a等严重现象,如为规避此等缺点,只有构思另行设计铣刀10,将其刃角1051加以强化,作为铣刀10改良的必要标的。In summary, the
实用新型内容Utility model content
本实用新型所要解决的主要技术问题在于,克服现有技术存在的上述缺陷,而提供一种改进的铣刀,提升刃角使用寿命,据此令铣刀能稳定加工,有效扩充铣刀的加工适用范围,不会使刃角产生崩解、碎裂的问题,且在加工时不会使集中碎屑、反弹而伤及工作对象等严重情形。The main technical problem to be solved by the utility model is to overcome the above-mentioned defects in the prior art, and provide an improved milling cutter, which improves the service life of the edge angle, thereby enabling the milling cutter to process stably and effectively expanding the processing of the milling cutter The scope of application will not cause disintegration and fragmentation of the edge edge, and will not cause serious situations such as concentrated debris, rebound and damage to the work object during processing.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种改进的铣刀,包括:一本体,该柱状的本体一末端形成有刃部总成,刃部总成由本体一末端的中心为基准设有一静点,且以静点为中心顺向均分设有刃部,而刃部由静点向本体周缘外延伸有刀刃,再由刀刃一侧倾斜有第一离隙面,又于第一离隙面侧再倾斜有一第二离隙面;其特征在于:该本体于第一离隙面及第二离隙面另侧倾斜有大角度设计的负前角面;又本体于侧身对应每一刃部顺延有凹置的逃屑部。An improved milling cutter, comprising: a body, a blade assembly is formed at one end of the cylindrical body, the blade assembly is provided with a static point based on the center of the end of the body, and is centered on the static point along the The blade portion is evenly divided, and the blade portion extends from the static point to the periphery of the body with a blade, and then a first clearance surface is inclined from one side of the blade, and a second clearance surface is inclined on the side of the first clearance surface; It is characterized in that: the body has a negative rake surface with a large angle design inclined on the other side of the first clearance surface and the second clearance surface; and the body has a recessed chip escape part corresponding to each cutting edge along the side body.
前述的改进的铣刀,其中负前角面保持交接有第二离隙面。The improved milling cutter of the foregoing, wherein the negative rake face remains interfaced with a second relief face.
前述的改进的铣刀,其中负前角面与第二离隙面的交接处增设凹置有间隙面。In the aforementioned improved milling cutter, a recessed clearance surface is added at the junction of the negative rake surface and the second clearance surface.
前述的改进的铣刀,其中刀刃为圆弧状向本体周缘延伸,并延伸至逃屑部。In the aforementioned improved milling cutter, the cutting edge is arc-shaped and extends toward the periphery of the body and extends to the chip escape portion.
前述的改进的铣刀,其中刀刃、负前角面、第一离隙面及第二离隙面为圆弧状延伸至逃屑部。In the aforementioned improved milling cutter, the cutting edge, the negative rake surface, the first relief surface and the second relief surface are arc-shaped and extend to the chip escape portion.
前述的改进的铣刀,其中刀刃、负前角面、第一离隙面及第二离隙面是采用顺时针圆弧状延伸至逃屑部。In the aforementioned improved milling cutter, the cutting edge, the negative rake surface, the first relief surface and the second relief surface extend to the chip escape portion in a clockwise arc shape.
前述的改进的铣刀,其中刃部在逆时针方向倾斜有负前角面,而刀刃于顺时针方向倾斜有第一离隙面及第二离隙面,且刀刃、负前角面、第一离隙面及第二离隙面采用螺旋状延伸至逃屑部。The aforementioned improved milling cutter, wherein the cutting edge is inclined in the counterclockwise direction to have a negative rake surface, and the cutting edge is inclined in the clockwise direction to have a first relief surface and a second relief surface, and the cutting edge, the negative rake surface, the second The first clearance surface and the second clearance surface extend to the chip escape part in a spiral shape.
本实用新型的有益效果是,提升刃角使用寿命,据此令铣刀能稳定加工,有效扩充铣刀的加工适用范围,不会使刃角产生崩解、碎裂的问题,且在加工时不会使集中碎屑、反弹而伤及工作对象等严重情形。The beneficial effect of the utility model is that the service life of the blade angle is improved, thereby enabling the milling cutter to process stably, effectively expanding the processing scope of the milling cutter, and preventing the blade angle from disintegrating and fragmenting, and It will not cause serious situations such as concentrated debris, rebound and injury to the work object.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是现有技术的主视图。Fig. 1 is a front view of the prior art.
图2是现有技术的侧视图。Figure 2 is a side view of the prior art.
图3是现有技术的仰视图。Fig. 3 is a bottom view of the prior art.
图4是现有技术的刀刃局部放大剖视图。Fig. 4 is a partially enlarged sectional view of a blade in the prior art.
图5是现有技术的主视加工示意图。Fig. 5 is a schematic diagram of front view processing in the prior art.
图6是现有技术的侧视加工示意图。Fig. 6 is a schematic diagram of side view processing in the prior art.
图7是现有技术的刀刃加工时的局部放大剖视图。Fig. 7 is a partially enlarged cross-sectional view of a prior art blade during machining.
图8是本实用新型的主视图。Fig. 8 is a front view of the utility model.
图9是本实用新型的侧视图。Fig. 9 is a side view of the utility model.
图10是本实用新型的仰视示意图。Fig. 10 is a schematic bottom view of the utility model.
图11是本实用新型的刀刃局部放大剖视图。Fig. 11 is a partially enlarged cross-sectional view of the blade of the present invention.
图12是本实用新型的主视加工示意图。Fig. 12 is a schematic diagram of front view processing of the utility model.
图13是本实用新型的侧视加工示意图。Fig. 13 is a side view processing schematic diagram of the utility model.
图14是本实用新型的刀刃加工时的局部放大剖视图。Fig. 14 is a partially enlarged cross-sectional view of the blade of the present invention during processing.
图中标号说明:Explanation of symbols in the figure:
(现有技术)(current technology)
a....工作对象a...work object
10....铣刀 101....本体10....Milling
102....刃部总成 103....静点102....Blade assembly 103....Static point
104....刃部 105....刀刃104....Blade 105....Blade
1051....刃角 106....容屑槽1051....Cutting edge 106....Chip flute
107....第一离隙面108....第二离隙面107...the
109....间隙面109....Gap surface
(本实用新型)(this utility model)
a....工作对象a...work object
1....铣刀 11....本体1..Milling
12....刃部总成 13....静点12..Blade assembly 13..Static point
14....刃部 141....刀刃14....Blade 141....Blade
2....第一离隙面 21....第二离隙面2....
3....负前角面 4....逃屑部3..
5....刃角 6....间隙面5..
具体实施方式 Detailed ways
参阅图8至图11所示,【是为本实用新型的主视、侧视、仰视、刀刃局部的放大剖视图】;是指一种改进的铣刀,其中,该高价位合金制作的铣刀1包含有:Referring to Fig. 8 to shown in Fig. 11, [is the front view, side view, bottom view, enlarged sectional view of blade part of the present utility model]; refers to a kind of improved milling cutter, wherein, the milling cutter that this high-priced alloy makes 1 contains:
如图8所示,一本体11,该柱状的本体11一末端形成有刃部总成12,刃部总成12由本体11一末端的中心为基准设有一无接点的静点13,且以无接点的静点13为中心顺向均分设有刃部14,而刃部14由静点13向本体11周缘外延伸有刀刃141,再由刀刃141一侧倾斜有第一离隙面2,又于第一离隙面2侧再倾斜有一第二离隙面21;其中:本体11于第一离隙面2及第二离隙面21另侧倾斜有大角度设计的负前角面3;又本体11于侧身对应每一刃部14顺延有凹置的逃屑部4(如图9所示)。As shown in Figure 8, a
请配合参阅图10、图11,该略呈圆弧的负前角面3与第一离隙面2及第二离隙面21形成大角度设计(无槽设计)的刃角5;且刃部14、第一离隙面2与第二离隙面21将依循刃角5采用螺旋形式(圆弧状采用顺时针或逆时针回旋)一并形成于至铣刀1侧身,且一并形成的螺旋造型可集中设于铣刀1侧身的一端部。而螺旋造型可延伸至逃屑部4,用以方便碎屑排除,且逃屑部4又保持与负前角面3及第二离隙面交接,达到一复合形式接面,并于接面的交接处可凹置有间隙面6,据此,以令配合大角度(山形)设计的负前角面3及螺旋形式刃部14达到一全面强化的刃角5。Please refer to Fig. 10 and Fig. 11, the slightly circular
该铣刀1在实施中,请参阅图12至图14所示,其主要是先以旋动中铣刀1以静点13压挚一工作对象a,再利用刃部14将工作对象a的接触部分削除。The
其工作对象a经刃部14削除产生的碎屑,则以约30°由负前角面3顺势向间隙面6及逃屑部4导出工作对象a,故在此加工实施中,无碎屑积存、反弹的情形;(请配合参阅图13、图14)而旋动的铣刀1搭配有大角度(山形)设计的负前角面3,及以螺旋形式刃部14与刃角5(如图14所示),可有效全面强化该刃角5,且能以大角度刃角5令铣刀1加工时,可稳定基准的轴向分力大于垂直基准的径向分力,当然可定向加工该工作对象a,不会产生振动,而可提升工作对象a的加工面精度及光滑层度。The debris produced by the cutting of the working object a by the
本实用新型的目的是利用一无接点的静点13为中心顺向均分设有刃部14,刃部14配合有大角度刃角5,且刃角5采用螺旋形式回旋至铣刀1侧身,有效全面强化刃角5,令高价位合金制作的铣刀1有效减低折损,以及可大幅提升铣刀1使用寿命,并彻底规避现有应力集中问题,此为铣刀1的一主要优点。The purpose of this utility model is to use a non-contact
另本实用新型本体11于侧身对应每一刃部14顺延有凹置的逃屑部4,令工作对象a经刃部14削除产生的碎屑以约30°由间隙面6及逃屑部4顺势导出工作对象a,故于此加工实施中,不存在碎屑积存、反弹的缺点,而提升铣刀1的加工稳定性,此为本实用新型的另一优点。In addition, the
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model, All still belong to within the scope of the technical solution of the utility model.
Claims (7)
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CNU2007201275632U CN201151006Y (en) | 2007-08-08 | 2007-08-08 | Improved milling cutter |
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CNU2007201275632U CN201151006Y (en) | 2007-08-08 | 2007-08-08 | Improved milling cutter |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102407370A (en) * | 2010-08-27 | 2012-04-11 | 山特维克知识产权股份有限公司 | Milling insert and tool and device for milling |
CN103785885A (en) * | 2012-10-31 | 2014-05-14 | 三菱综合材料株式会社 | End mill and method of manufacturing the same |
-
2007
- 2007-08-08 CN CNU2007201275632U patent/CN201151006Y/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102407370A (en) * | 2010-08-27 | 2012-04-11 | 山特维克知识产权股份有限公司 | Milling insert and tool and device for milling |
CN102407370B (en) * | 2010-08-27 | 2017-03-01 | 山特维克知识产权股份有限公司 | Milling cutting insert, the cutter for milling and device |
CN103785885A (en) * | 2012-10-31 | 2014-05-14 | 三菱综合材料株式会社 | End mill and method of manufacturing the same |
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Granted publication date: 20081119 Termination date: 20090908 |