CN201140431Y - Full-automatic hydraulic block shaper - Google Patents
Full-automatic hydraulic block shaper Download PDFInfo
- Publication number
- CN201140431Y CN201140431Y CNU2007203004353U CN200720300435U CN201140431Y CN 201140431 Y CN201140431 Y CN 201140431Y CN U2007203004353 U CNU2007203004353 U CN U2007203004353U CN 200720300435 U CN200720300435 U CN 200720300435U CN 201140431 Y CN201140431 Y CN 201140431Y
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- Prior art keywords
- fuel tank
- machine
- synchronous fuel
- brick
- counterdie
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- Expired - Fee Related
Links
- 230000001360 synchronised effect Effects 0.000 claims abstract description 33
- 239000011449 brick Substances 0.000 claims abstract description 25
- 239000002828 fuel tank Substances 0.000 claims description 31
- 239000004744 fabric Substances 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 3
- 239000004567 concrete Substances 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 7
- 239000002893 slag Substances 0.000 abstract description 4
- 239000004568 cement Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000003245 coal Substances 0.000 abstract description 2
- 235000019362 perlite Nutrition 0.000 abstract description 2
- 239000010451 perlite Substances 0.000 abstract description 2
- 239000004576 sand Substances 0.000 abstract description 2
- 238000005245 sintering Methods 0.000 abstract description 2
- 239000004575 stone Substances 0.000 abstract description 2
- 244000025254 Cannabis sativa Species 0.000 abstract 1
- 238000002485 combustion reaction Methods 0.000 abstract 1
- 239000011464 hollow brick Substances 0.000 abstract 1
- 239000000843 powder Substances 0.000 abstract 1
- 230000002269 spontaneous effect Effects 0.000 abstract 1
- 239000002699 waste material Substances 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011470 perforated brick Substances 0.000 description 1
- -1 sandstone Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model relates to a full-automatic hydraulic brick forming machine, wherein the main frame (1) is provided with two upper die synchronous cylinders (10, 11) and two lower die synchronous cylinders (12, 13), the bottoms of the cylinders (10, 11) are provided with an upper die base (6) provided with an upper die (5-1), the tops of the cylinders (12, 13) are provided with a lower die base (3) provided with a lower die (5-2), the cylinders (10, 11, 12, 13) are respectively communicated with a hydraulic system via a hydraulic pipeline and controlled by a PLC program controller (9). The utility model has high automation, high safety and efficiency, better density and high quality, is suitable for the production of concrete hollow brick, concrete small brick and industry wastes as sand, stone, powder coal, furnace slag, tail slag, spontaneous combustion gangue, perlite and haydite and the like for variable wall materials as hollow cement brick, grass brick and standard brick and the like without sintering.
Description
Technical field
The utility model relates to the building material production facility technical field, particularly a kind of fully automatic hydraulic block machine.
Background technology
In the building materials industry, country carries out the forbidding clay brick, carries out environmental protection, energy-conservation non-burning brick.With cement, sandstone, flyash, slag is that the concrete perforated brick that primary raw material is made is accepted by market gradually, and is widely used.And extensively generally be divided into machine driving and two kinds of forms of hydraulic drive by the receptible small-size concrete make-up machine of medium-sized and small enterprises, wherein the make-up machine of machine driving form is when moulding is produced, cope match-plate pattern only depends on dead weight to come the pressurization and vibration moulding, because pressurization value is limited, thereby the product blank density of producing is relatively poor, make that product intensity and density are relatively poor, also there is following defective in existing hydraulic drive make-up machine: first hydraulic cylinder unreasonable allocation, upper and lower template oil cylinder mostly is one, and its consolidation effect is relatively poor; Though following oil cylinder has two report is set, its complex structure is installed trouble; It two is that the complete machine automaticity is low, equipment adjustment trouble when producing the product of different size.
Summary of the invention
The purpose of this utility model provides a kind of efficient, safe, as can to produce the concrete segment of multiple different size fully automatic hydraulic block machine that uses.
Described fully automatic hydraulic block machine comprises automatic batch mixing mechanism, cloth truck, send the plate machine, main frame, brick output machine, sign indicating number are stamped machine and complete machine automaton, and it is characterized in that: the mainframe 1 of described formation of lots machine host is provided with patrix synchronous fuel tank 10,11, counterdie synchronous fuel tank 12,13; The bottom device of patrix synchronous fuel tank 10,11 has upper bolster 6, patrix 5-1 is housed on the upper bolster 6, the top device of counterdie synchronous fuel tank 12,13 has die shoe 3, counterdie 5-2 is housed on the die shoe 3, and upper and lower mould synchronous fuel tank 10,11,12,13 is communicated with hydraulic system by fluid pressure line respectively; The complete machine automaton of described block machine is a kind of PLC cyclelog 9.
The output control terminal of described PLC cyclelog 9 is electrically connected with patrix synchronous fuel tank, counterdie synchronous fuel tank, the feeding oil cylinder of main frame, the starting switch that send leaf fat cylinder, vibrating motor, brick output machine, sign indicating number to stamp machine respectively, and the input of PLC cyclelog 9 also is connected with the output of hand switch respectively.
Its forming principle is: mainly make material become closely knit by vibration during block forming, vibrated the thixotroping phenomenon of doing the time spent according to concrete companion and thing, can be at smaller pressure, obtain in the short time closely knit, so need pressure head apply certain pressure during building block vibration moulding to concrete, concrete by proportioning after abundant stirring, rise in the block machine storage bin hopper and store, through loading hopper shake in advance reinforced after, add truck and return original position, and the storage bin hopper material sent into to add truck stand-by.Pressure head descends fast then, and shaking platform is with the vibratory concrete moulding, and pressure head stops, and framed fast rise is finished the demoulding, and pressure head rises to original position.Send the plate machine to send plate to moulding box below to release shaping building block simultaneously, send building block, finish once and produce by the brick output machine.
Characteristics of the present utility model are: 1, the advanced PLC (Programmable Logic Controller) of complete machine full-automatic computer control system employing is a core, and the visualized operation screen can be realized random signal analysis, and fault diagnosis and parameter are set, and guarantees the highly effective and safe running of machine.
2, Hydraulic Power Transmission System can satisfy production required vibration frequency of different classes of product and amplitude by operation screen initialization system pressure, shortens molding cycle, has ensured that reliably the full-automatic dynamically of equipment provides.
3, force cloth: the cloth hopper stirs and adopts shift fork to rotatablely move for 360 °, reach cloth fast, evenly, effect stably.Avoid the uneven phenomenon of cloth, the product packing is good, and is superior in quality.Reduce hopper and impact, reduce noise, prolong machine service life.
4, color paving tile: unique fully automatic secondary cloth, realized that lining adds automation, thoroughly solve use, maintenance issues for producing colour plane material brick.
5, one-machine-multi-function: adapt to various different raw material, can produce the concrete segment, porous brick, curb brick, revetment brick, river course brick, pavior brick, square brick of different size etc., only need more mold exchange to produce fast.
The utility model automaticity height, safe in utilization efficient, the product packing is good, superior in quality, has material adaptive capacity widely, the full-automatic hollow block machine has widely, and material is suitable for ability, be not only applicable to produce concrete hollow block, concrete small block, be applicable to that also industrial wastes such as adopting sand, stone, flyash, slag, mine tailings, self-igniting coal gangue, perlite, haydite is processed into various novel wall materials, as hollow cement block, educate careless brick, standard brick etc., do not need sintering promptly plastic.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is a hydraulic schematic diagram of the present utility model.
Among the figure: 1-mainframe, 2-vibrating motor, 3-die shoe, the 4-column, 5-1-patrix, 5-2-counterdie, the 6-upper bolster, 7-counterdie lazy-tongs, the upper and lower loft keyholed back plate of 8-, the 9-PLC cyclelog, 10,11-patrix synchronous fuel tank, 12,13-counterdie synchronous fuel tank, 14-vibrates seat, the 15-Switching Power Supply, the 16-touch-screen.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further specified: in Fig. 1,2, described fully automatic hydraulic block machine comprises automatic batch mixing mechanism, cloth truck, send the plate machine, main frame, brick output machine, sign indicating number are stamped machine and complete machine automaton, and it is characterized in that: the mainframe 1 of described formation of lots machine host is provided with patrix synchronous fuel tank 10,11, counterdie synchronous fuel tank 12,13; The bottom device of patrix synchronous fuel tank 10,11 has upper bolster 6, patrix 5-1 is housed on the upper bolster 6, the top device of counterdie synchronous fuel tank 12,13 has die shoe 3, counterdie 5-2 is housed on the die shoe 3, and upper and lower mould synchronous fuel tank 10,11,12,13 is communicated with hydraulic system by fluid pressure line respectively; The complete machine automaton of described block machine is a kind of PLC cyclelog 9.
The output control terminal of described PLC cyclelog 9 is electrically connected with patrix synchronous fuel tank, counterdie synchronous fuel tank, the feeding oil cylinder of main frame, the starting switch that send leaf fat cylinder, vibrating motor, brick output machine, sign indicating number to stamp machine respectively, and the input of PLC cyclelog 9 also is connected with the output of hand switch respectively.
Also be provided with counterdie lazy-tongs 7 on the described patrix synchronous fuel tank 10,11, counterdie lazy-tongs 7 are connected with the oil cylinder piston bar of patrix synchronous fuel tank 10,11.Also be provided with 8, two vibrating motors 2 of upper and lower loft keyholed back plate on the mainframe 1, vibrating motor 2 is installed mainframe 1 both sides respectively and is dynamically connected with die shoe 3 by driving belt, vibration seat 14.
In Fig. 3, main frame is provided with Switching Power Supply 15, touch-screen 16, the output control terminal of PLC cyclelog 9 is electrically connected with patrix synchronous fuel tank, counterdie synchronous fuel tank, the feeding oil cylinder of main frame, the starting switch that send leaf fat cylinder, vibrating motor, brick output machine, sign indicating number to stamp machine respectively, and the input of PLC cyclelog 9 also is connected with the output of hand switch respectively.Also be provided with counterdie lazy-tongs 7 on the described patrix synchronous fuel tank 10,11, counterdie lazy-tongs 7 are connected with the oil cylinder piston bar of patrix synchronous fuel tank 10,11.Also be provided with upper and lower loft keyholed back plate 8 on the main frame.
The utility model at main frame, send plate machine, brick output machine, sign indicating number to stamp machine, transition hopper, conveyer belt and mixer, Hydraulic Station, electric cabinet to be in place after, open the main frame touch-screen and carry out running parameter and set, and after manually adjusting machine, restart automatic operation.
Claims (4)
1. fully automatic hydraulic block machine, comprise automatic batch mixing mechanism, cloth truck, send the plate machine, main frame, brick output machine, sign indicating number stamp machine and complete machine automaton, it is characterized in that: the mainframe of main frame (1) is provided with patrix synchronous fuel tank (10,11), counterdie synchronous fuel tank (12,13); The bottom device of patrix synchronous fuel tank (10,11) has upper bolster (6), patrix (5-1) is housed on the upper bolster (6), the top device of counterdie synchronous fuel tank (12,13) has die shoe (3), counterdie (5-2) is housed on the die shoe (3), and upper and lower mould synchronous fuel tank (10,11,12,13) is communicated with hydraulic system by fluid pressure line respectively; The complete machine automaton of described block machine is a kind of PLC cyclelog (9).
2. fully automatic hydraulic block machine according to claim 1, it is characterized in that: the output control terminal of described PLC cyclelog (9) is electrically connected with patrix synchronous fuel tank, counterdie synchronous fuel tank, the feeding oil cylinder of main frame, the starting switch that send leaf fat cylinder, vibrating motor, brick output machine, sign indicating number to stamp machine respectively, and the input of PLC cyclelog (9) also is connected with the output of hand switch respectively.
3. fully automatic hydraulic block machine according to claim 1, it is characterized in that: described patrix synchronous fuel tank also is provided with counterdie lazy-tongs (7) on (10,11), and counterdie lazy-tongs (7) are connected with the oil cylinder piston bar of patrix synchronous fuel tank (10,11).
4. fully automatic hydraulic block machine according to claim 1, it is characterized in that: also be provided with upper and lower loft keyholed back plate (8 on the main frame,) two vibrating motors (2), vibrating motor (2) is installed mainframe (1) both sides respectively and is dynamically connected by driving belt, vibration seat (14) and die shoe (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007203004353U CN201140431Y (en) | 2007-12-27 | 2007-12-27 | Full-automatic hydraulic block shaper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007203004353U CN201140431Y (en) | 2007-12-27 | 2007-12-27 | Full-automatic hydraulic block shaper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201140431Y true CN201140431Y (en) | 2008-10-29 |
Family
ID=40068145
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007203004353U Expired - Fee Related CN201140431Y (en) | 2007-12-27 | 2007-12-27 | Full-automatic hydraulic block shaper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201140431Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101659080B (en) * | 2009-09-15 | 2011-06-22 | 池开云 | Concrete product molding machine |
| CN103009457A (en) * | 2012-12-14 | 2013-04-03 | 武汉半岛重工股份有限公司 | Novel mould vibrating brick making machine |
| CN104441201A (en) * | 2014-10-30 | 2015-03-25 | 西安交通大学 | Bisynchronous press-vibration brick machine |
| CN106217601A (en) * | 2016-08-29 | 2016-12-14 | 无锡市锡山区仁景模具厂 | A kind of inside can be filled the curb of reinforcing bar and be manufactured mould |
-
2007
- 2007-12-27 CN CNU2007203004353U patent/CN201140431Y/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101659080B (en) * | 2009-09-15 | 2011-06-22 | 池开云 | Concrete product molding machine |
| CN103009457A (en) * | 2012-12-14 | 2013-04-03 | 武汉半岛重工股份有限公司 | Novel mould vibrating brick making machine |
| CN103009457B (en) * | 2012-12-14 | 2014-08-27 | 武汉半岛重工股份有限公司 | Novel mould vibrating brick making machine |
| CN104441201A (en) * | 2014-10-30 | 2015-03-25 | 西安交通大学 | Bisynchronous press-vibration brick machine |
| CN104441201B (en) * | 2014-10-30 | 2016-06-29 | 西安交通大学 | A kind of bi-directional synchronization is shaken pressure type vibration brick machine |
| CN106217601A (en) * | 2016-08-29 | 2016-12-14 | 无锡市锡山区仁景模具厂 | A kind of inside can be filled the curb of reinforcing bar and be manufactured mould |
| CN106217601B (en) * | 2016-08-29 | 2018-10-12 | 无锡市东北塘永丰橡塑厂 | A kind of inside can fill the curb manufacture mold of reinforcing bar |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081029 Termination date: 20151227 |
|
| EXPY | Termination of patent right or utility model |