CN201136271Y - Replaceable three-plate injection mold - Google Patents
Replaceable three-plate injection mold Download PDFInfo
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- CN201136271Y CN201136271Y CNU2007201518085U CN200720151808U CN201136271Y CN 201136271 Y CN201136271 Y CN 201136271Y CN U2007201518085 U CNU2007201518085 U CN U2007201518085U CN 200720151808 U CN200720151808 U CN 200720151808U CN 201136271 Y CN201136271 Y CN 201136271Y
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- 238000002347 injection Methods 0.000 title claims abstract description 44
- 239000007924 injection Substances 0.000 title claims abstract description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 125000006850 spacer group Chemical group 0.000 claims description 19
- 238000009415 formwork Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims 1
- 229920003023 plastic Polymers 0.000 abstract description 9
- 239000004033 plastic Substances 0.000 abstract description 9
- 239000012943 hotmelt Substances 0.000 abstract description 8
- 238000003860 storage Methods 0.000 abstract description 2
- 238000006467 substitution reaction Methods 0.000 abstract 1
- 239000002699 waste material Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 238000003780 insertion Methods 0.000 description 5
- 230000037431 insertion Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种可替换式三板射出模具,尤其涉及一种仅需进行公、母模仁、可替换浇道模仁的购买及更换即可的射出模具。The utility model relates to a replaceable three-plate injection mold, in particular to an injection mold which only needs to purchase and replace male and female mold cores and replaceable runner mold cores.
背景技术 Background technique
现有技术的射出模具,主要由公范本、公模仁、模座、母模板、母模仁及固定侧组装板等六大部分组合而成,其中该公范本为直接整体金属线切割及NC成型,其中央部分则在上述制造过程中,挖空成型为一公模仁,而母范本与母模仁也采用相同的制作手段成型,加上该可公模板与该模座二者同样被固定在一起成公模区块,同理该母模板与该固定侧组装板二者也是被固定成母模区块;另一方面,母范本与母模仁之间为一等高的浇道,该浇道则与公模仁的浇道等高;The injection mold of the prior art is mainly composed of six major parts including a male template, a male mold core, a mold base, a female template, a female mold core and a fixed side assembly plate, wherein the male template is a direct integral metal wire cutting and NC In the above manufacturing process, the central part is hollowed out and formed into a male mold core, and the female template and the female mold core are also formed by the same production method, and the male template and the mold base are also fixed. Together to form a male module block, similarly, the female formwork and the fixed side assembly plate are also fixed to form a female module block; The sprue is at the same height as the sprue of the male mold core;
根据上述设计,使用者在相关设备上,可将公模区块及母模区块相对排置,使得公模仁、母模仁彼此相对,使得热溶融状塑料能于该公模仁、母模仁所形成的空间中据以冷却成型,浇道为NC直接钻研于侧组装板上,上述的浇道为一连续射料流道且不具有可替换改变位偏差功能,使得热溶融状塑料进入模具的射入点固定无法进行调整。According to the above design, the user can arrange the male module block and the female module block relative to each other on the relevant equipment, so that the male mold core and the female mold core are opposite to each other, so that the hot-melt plastic can be placed on the male mold core, female mold core, etc. The space formed by the mold core is used for cooling and forming. The runner is NC directly drilled on the side assembly plate. The above-mentioned runner is a continuous injection runner and has the function of replacing and changing the position deviation, so that the hot-melt plastic The injection point into the mold is fixed and cannot be adjusted.
实用新型内容Utility model content
本实用新型,针对市场上使用回馈信息并进一步分析,发现上述公模区块及母模区块相对排置,虽可快速获得射出成型制品,但是如果使用者想生产另一样式的成品时,必须向开模业者重新制作一份全新的公模区块及母模区块,这样使用者想生产的成品种类过多时,则该使用者的购置成本支出势必高居不下,况且先前已购置的上、下顶出板及模座范本等等将占据厂房空间。且上述浇道为NC直接钻研于固定侧组装板上,因而该浇道不具有可替换改变位偏差功能,使得热溶融状塑料进入模具的射入点固定无法进行调整。In this utility model, based on the feedback information on the market and further analysis, it is found that the above-mentioned male module and female module are arranged relative to each other, although injection molded products can be quickly obtained, but if the user wants to produce another style of finished product, It is necessary to make a brand new male module block and female module block from the mold maker, so that when the user wants to produce too many types of finished products, the user's purchase cost will inevitably remain high, and the previously purchased , the lower ejector board and the template of the mold base, etc. will occupy the space of the factory building. And the above-mentioned sprue is directly drilled on the fixed side assembly plate by NC, so the sprue does not have the function of replacing and changing the position deviation, so that the injection point of the hot-melt plastic into the mold cannot be adjusted.
因此,使用上述常用的射出模具,仍有不足而有加以改良的必要。Therefore, use above-mentioned injection mold commonly used, still have deficiency and need to be improved.
本实用新型发明人鉴于上述射出模具所存在的不足,悉心改良研究及锲而不舍的创作精神,终于研制出一种可替换式三板射出模具,以使射出模具的结构更加完美。In view of the shortcomings of the above-mentioned injection mold, the inventor of the utility model finally developed a replaceable three-plate injection mold through careful improvement research and persistent creative spirit, so as to make the structure of the injection mold more perfect.
因此,本实用新型的目的在于:提供一种可径行购置公模仁与承板、母模仁与可替换浇道模仁,并据以直接更换锁定于公模板、母模板,达到可供使用者不需费时于重新订制上、下顶出板及模座、范本,并能节省购置开销,节省存放所需空间;同时,另塑造一能独立嵌入于母范本的可替换浇道模仁,该可替换浇道模仁为一连续射料流道且具有可替换改变位偏差功能,藉由选择不同的可替换浇道模仁来调整热溶融状塑料进入模具的射入点等目的。Therefore, the purpose of this utility model is: to provide a direct purchase of the male mold core and carrier plate, the female mold core and the replaceable sprue mold core, and directly replace and lock the male mold plate and the female mold plate accordingly, so as to be available for use. The operator does not need to spend time re-ordering the upper and lower ejector plates, mold bases, and templates, and can save purchase expenses and save storage space; at the same time, another replaceable sprue mold core that can be independently embedded in the mother template The replaceable sprue core is a continuous injection runner and has the function of changing the position deviation. By selecting different replaceable sprue cores, it is possible to adjust the injection point of the hot-melt plastic into the mold.
为实现上述目的,本实用新型提供一种可替换式三板射出模具,包括:该母范本,中央具有一承接部,该承接部两面分别嵌设一可替换浇道模仁、一母模仁;该公范本,中央设有一容置部,该容置部两面分别嵌设一公模仁、一承板,该承板相对面枢接相邻排列的上、下顶出板;该模座,一面设有对称平行的二间隔垫块,该二间隔垫块中央形成上、下支撑柱,该上、下顶出板安置于该上、下支撑柱之间,使得该承板相对面的左、右边缘抵靠于各该间隔垫块;以及一可替换浇道模板,排设于该固定侧组装板与该母模板之间;In order to achieve the above-mentioned purpose, the utility model provides a replaceable three-plate injection mold, comprising: the mother template has a receiving part in the center, and a replaceable sprue mold core and a female mold core are respectively embedded on both sides of the receiving part; The public template has a housing part in the center, and a male mold core and a supporting plate are respectively embedded on both sides of the housing part. There are two symmetrical and parallel spacers on one side, the upper and lower support columns are formed in the center of the two spacers, and the upper and lower ejector plates are placed between the upper and lower support columns, so that the left side of the opposite surface of the bearing plate , the right edge leans against each of the spacers; and a replaceable sprue formwork arranged between the fixed side assembly plate and the mother formwork;
借此,当实施时,使用者利用螺丝或插梢将公模仁与承板组立或更换于公范本、将母模仁与可替换浇道模仁组立或更换于母模板,配合该承板相对面的左、右边缘抵靠于模座一面的二间隔垫块以便于承受射出压力,以及可替换浇道模仁内部设有一连续且可改变位偏差的浇道能够改变热溶融状塑料进入模具的射入点。In this way, when implementing, the user uses screws or pins to assemble or replace the male mold core and the carrier plate with the male template, and assemble or replace the female mold core with the replaceable sprue mold core with the female template, and cooperate with the The left and right edges of the opposite side of the bearing plate are against the two spacers on the side of the mold base to withstand the injection pressure, and the replaceable runner is provided inside the mold core with a continuous runner that can change the position deviation to change the thermal melting state. The injection point where the plastic enters the mold.
本实用新型具有如下有益效果:The utility model has the following beneficial effects:
1、本实用新型的射出模具,可在不更换已有射出模具及其相关设备的原则下,仅需购置不同种类的公、母模仁、可替换浇道模仁进行组立即可;1. The injection mold of the present invention can be assembled immediately by purchasing different types of male and female mold cores and replaceable sprue mold cores without replacing the existing injection molds and related equipment;
2、本实用新型的射出模具,可以节省存放多余模具所需的空间;2. The injection mold of the present invention can save the space required for storing redundant molds;
3、本实用新型的射出模具,可以为使用者节省重新开模设计制作的支出;3. The injection mold of the present invention can save the user the expense of re-opening the mold for design and manufacture;
4、本实用新型的射出模具,可连续射料,并改变位偏差以调整热溶融状塑料进入模具射入点的优点;4. The injection mold of the present utility model can continuously inject materials and change the position deviation to adjust the advantages of hot-melt plastic entering the injection point of the mold;
5、本实用新型的射出模具具有功效增进的优点。5. The injection mold of the present invention has the advantage of enhanced efficacy.
附图说明Description of drawings
图1为本实用新型的组合立体示意图;Fig. 1 is the combined three-dimensional schematic diagram of the utility model;
图2为依据图1的立体分解示意图;Fig. 2 is a three-dimensional exploded schematic diagram according to Fig. 1;
图3为本实用新型承板相对面的左、右边缘抵靠于各该间隔垫块的示意图;Fig. 3 is a schematic diagram of the left and right edges of the opposite surface of the bearing plate of the utility model leaning against each of the spacer blocks;
图4为依据图1的纵向剖面视图;及Figure 4 is a longitudinal sectional view according to Figure 1; and
图5为依据图4的局部放大示意图。FIG. 5 is a partially enlarged schematic diagram according to FIG. 4 .
【主要组件符号说明】[Description of main component symbols]
1公范本 11容置部1
12贯孔 13水孔12 through
14插孔 2公模仁14 jacks 2 male cores
21螺孔 22插孔21
3模座 31间隔垫块3
311贯孔 32上支撑柱311 through
33下支撑柱 4母范本33 support columns 4 female templates
41承接部 42贯孔41 Accepting part 42 Through hole
43水孔 44感温棒置入孔43 water hole 44 temperature sensing rod insertion hole
45螺孔 46插孔45 screw holes 46 jacks
5母模仁 51螺孔5 master mold kernels 51 screw holes
52插孔 6固定侧组装板52
61轨道支撑柱 7可替换浇道模仁61 rail support columns 7 replaceable sprue cores
71螺孔 72浇道71
73插孔 8承板73
81上顶出板 82下顶出板81
83螺孔 84插孔83
9螺丝 10浇道脱模板9
101贯孔 A交接面积101 through hole A junction area
B插梢B pin
具体实施方式 Detailed ways
以下结合附图来进一步描述本实用新型,所述的实用新型是为了进一步描述本实用新型,而不是限制本实用新型。Further describe the utility model below in conjunction with accompanying drawing, described utility model is to further describe the utility model, rather than limit the utility model.
如图1所示,为本实用新型的组合立体示意图,其主要由固定侧组装板6、母模板4、公模板1以及模座3所组成,特别是在该固定侧组装板6与该母模板4之间,排设于一浇道脱模板10,其中该模座3于其一面设有对称平行的二间隔垫块31,又该间隔垫块31能够分别抵靠于该公范本1上。As shown in Figure 1, it is a combined perspective schematic diagram of the utility model, which is mainly composed of a fixed
如图2所示,为依据图1的立体分解示意图,其中本实用新型设有一公模板1,该公模板1于线切割及NC成型过程时,直接于其中央挖空设有一容置部11,该容置部11两面分别嵌设一公模仁2、一承板8,该承板8相对面枢接相邻排列的上、下顶出板81、82;且该公范本1的边缘设有可供复数轨道支撑柱61穿设的贯孔12,又于旁侧设有水孔13,或/和于旁侧设有可置入插梢B的插孔14以增加固定效果。As shown in Figure 2, it is a three-dimensional exploded schematic diagram according to Figure 1, wherein the utility model is provided with a
该公模仁2,利用复数螺丝9与该承板8形成组立以完全缩入该容置部11,如利用复数根螺丝9将该公模仁2边缘角落的螺孔21与承板8的螺孔83形成锁定,或/和于旁侧设有可置入插梢B的插孔22使得固定效果增加。The male die core 2 is assembled with the
另外,该模座3,在其中的一面设有对称平行的二间隔垫块31,该二间隔垫块31中央形成上、下支撑柱32、33,该上、下顶出板81、82安置于该上、下支撑柱32、33之间,使得该承板8相对面的左、右边缘抵靠于各该间隔垫块31的一部分;该间隔垫块31于上、下部位设有可供复数轨道支撑柱61穿设的贯孔311。In addition, the mold base 3 is provided with two symmetrical and
另外,该母范本4,边缘设有可供复数轨道支撑柱61穿设的贯孔42,旁侧设有水孔43及感温棒置入孔44,或/和于旁侧设有可置入插梢B的插孔46进而增加固定功效,加上中央具有一承接部41,该承接部41两面分别嵌设一可替换浇道模仁7、一母模仁5。In addition, on the edge of the mother template 4, there are through holes 42 through which a plurality of
另外,该母模仁5,以复数螺丝9与可替换浇道模仁7组立并完全缩入该承接部41,如利用复数螺丝9将该母模仁5边缘角落的螺孔51与该可替换浇道模仁7的螺孔71锁定,或/和于旁侧设有可置入插梢B的插孔52增加固定功效。In addition, the female mold core 5 is assembled with a plurality of screws 9 and the replaceable runner mold core 7 and completely retracted into the receiving part 41. The
另外,该可替换浇道模仁7,利用复数螺丝9组立于该承接部41所设的螺孔45,并完全缩入于该承接部41形成齐平状态,或/和于旁侧设有可置入插梢B的插孔73形成更佳固定功效,又在可替换浇道模仁7(含母模板4)与固定侧组装板6之间排设一浇道脱模板10。In addition, the replaceable sprue mold core 7 is assembled in the screw hole 45 provided in the receiving part 41 with a plurality of screws 9, and is completely retracted into the receiving part 41 to form a flush state, or/and set on the side There is a socket 73 that can be inserted into the pin B to form a better fixing effect, and a
另外,该承板8,利用复数螺丝9组立并完全缩入于该公范本1的容置部11以形成齐平状态,或/和于旁侧设有可置入插梢B的插孔84。In addition, the bearing
该浇道脱模板10,于边缘设有可供复数轨道支撑柱61穿设的贯孔101,以便利于制品成型后脱模用。The
如图4所示,为依据图1的纵向剖面视图,该交接面积A,所承受压力以依公模板1、母模板4二者使用材质硬度在20kg/cm2~200kg/cm2范围为佳,以达到承受射出压力的作用;该可替换浇道模仁7于内部设有高低位差的浇道72,以改变热溶融状塑料进入模具的射入点,并配合一浇道脱模板10便利于制品成型后脱模用。As shown in Figure 4, it is based on the longitudinal sectional view of Figure 1. The pressure on the transfer area A is preferably in the range of 20kg/cm 2 to 200kg/cm 2 according to the hardness of the materials used for both the
如图3所示,为本实用新型承板相对面的左、右边缘抵靠于各该间隔垫块的示意图,配合图5所示,为依据图4的局部放大示意图,由此二图可知该间隔垫块31之间所形成宽度,小于该承板8的左右宽度,使得该承板8相对面与该间隔垫块31于相互抵靠时形成可承受射出压力的交接面积A。As shown in Figure 3, it is a schematic diagram of the left and right edges of the opposite surface of the bearing plate of the utility model against each of the spacer blocks, and as shown in Figure 5, it is a partially enlarged schematic diagram based on Figure 4, from which two figures can be seen The width formed between the spacer blocks 31 is smaller than the left and right width of the
综上所述,本实用新型与现有的射出模具相比,可在不变更已有射出模具及其相关设备的原则下,仅需购置不同种类的公、母模仁、可替换浇道模仁进行组立即可,同时兼具节省存放多余模具所需的空间及重新开模设计制作的支出、并可连续射料且改变位偏差以调整热溶融状塑料进入模具射入点的优点,且功效增进的优点。In summary, compared with the existing injection molds, the utility model only needs to purchase different types of male and female mold cores and replaceable sprue molds without changing the existing injection molds and related equipment. The core can be assembled immediately, and at the same time, it has the advantages of saving the space required for storing redundant molds and the expenditure of re-opening design and production, and can continuously inject materials and change the position deviation to adjust the injection point of hot-melt plastic into the mold, and Benefits of enhanced efficacy.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102862268A (en) * | 2011-07-08 | 2013-01-09 | 杨登任 | Small nozzle mold group with shared mold base |
WO2019165639A1 (en) * | 2018-03-02 | 2019-09-06 | 彰洋材料股份有限公司 | Variable pressure injection mold, and injected shoe material and method for manufacturing same |
CN112936752A (en) * | 2021-02-01 | 2021-06-11 | 杭州捷立精密机械有限公司 | Automatic injection molding machine |
-
2007
- 2007-06-12 CN CNU2007201518085U patent/CN201136271Y/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102862268A (en) * | 2011-07-08 | 2013-01-09 | 杨登任 | Small nozzle mold group with shared mold base |
CN102862268B (en) * | 2011-07-08 | 2014-09-03 | 杨登任 | Small nozzle mold group with shared mold base |
WO2019165639A1 (en) * | 2018-03-02 | 2019-09-06 | 彰洋材料股份有限公司 | Variable pressure injection mold, and injected shoe material and method for manufacturing same |
CN112936752A (en) * | 2021-02-01 | 2021-06-11 | 杭州捷立精密机械有限公司 | Automatic injection molding machine |
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