CN201125945Y - Ball guide end cap - Google Patents
Ball guide end cap Download PDFInfo
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- CN201125945Y CN201125945Y CNU2007201814500U CN200720181450U CN201125945Y CN 201125945 Y CN201125945 Y CN 201125945Y CN U2007201814500 U CNU2007201814500 U CN U2007201814500U CN 200720181450 U CN200720181450 U CN 200720181450U CN 201125945 Y CN201125945 Y CN 201125945Y
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Abstract
Description
技术领域technical field
本实用新型涉及线性滚珠滑轨组件,特别是涉及一种配置于线性滚珠滑轨组件内的滚珠导引端盖。The utility model relates to a linear ball slide rail assembly, in particular to a ball guide end cover arranged in the linear ball slide rail assembly.
背景技术Background technique
线性滚珠滑轨为机械产业中重要的动力传输组件,其应用范围遍布精密机械、自动化产业、医疗设备及航天工业等泛机械领域。线性滚珠滑轨的主要功用在于,以滚珠做为两要进行相对移动的构件的接触媒介,使两构件间不直接以整个面进行接触。所以,构件相对移动时产生的磨擦阻力会降低,使传动机构移动时更为顺畅及省力,进而节约能源。此外,由于磨擦现象的减少,使得构件间磨损及温度过高的情形也大为改善,有助于提升传动机构的精度及使用寿命,并可提供传动机构以更高的移动速度来运转。Linear ball slide rail is an important power transmission component in the machinery industry, and its application scope covers pan-mechanical fields such as precision machinery, automation industry, medical equipment and aerospace industry. The main function of the linear ball slide is to use the ball as the contact medium between the two components that need to move relative to each other, so that the two components do not directly contact the entire surface. Therefore, the friction resistance generated when the components move relatively will be reduced, making the transmission mechanism move more smoothly and labor-saving, thereby saving energy. In addition, due to the reduction of friction, the situation of wear and excessive temperature between components is also greatly improved, which helps to improve the accuracy and service life of the transmission mechanism, and can provide the transmission mechanism to run at a higher moving speed.
一般公知的线性滚珠滑轨组件包含有一滑轨、一滑块及数个运转于滑轨与滑块间的滚珠。滑块与滑轨之间具有导引滚珠回流的滚珠循环构造,使滚珠可循环运转于滑块与滑轨间,借以降低滑块相对于滑轨移动的磨擦阻力。就常见的滚珠循环构造而言,大致可区分为直线路径及导引滚珠转向的转向路径两部分。直线路径通常是设置在滑块与滑轨上,可以直接使用机具钻削而成,制造上比较容易。转向路径通常设置于滑块端的端盖中,制造上比较困难。A generally known linear ball slide assembly includes a slide rail, a slider and several balls running between the slide rail and the slider. There is a ball circulation structure between the slider and the slide rail to guide the ball backflow, so that the ball can circulate between the slider and the slide rail, so as to reduce the friction resistance of the slider moving relative to the slide rail. As far as the common ball circulation structure is concerned, it can be roughly divided into two parts: a straight path and a steering path that guides the ball to turn. The linear path is usually set on the slider and the slide rail, which can be directly drilled with a machine tool, which is relatively easy to manufacture. The steering path is usually set in the end cap at the end of the slider, which is difficult to manufacture.
刚开始,业界大多是在端盖内直接钻削开设出配合滚珠外型的转向路径,但是这种制造方式不但加工手续相当麻烦,而且转向路径也无法拥有与滚珠匹配的完整圆弧路径,往往会导致滚珠运转不顺畅且产生过大噪音。后来,为了简化加工手续与形成完整圆弧路径供滚珠通过,业界就利用将端盖分开射出成型的方式分别形成一半的转向路径,再组合成与滚珠匹配的完整圆弧路径。但是,这种分离型的端盖对组件间的加工精密度要求相当高,使加工制造上的成本因此提高。另外,当线性滚珠滑轨组件实际运作时,一但端盖组件之间公差稍微过大就很容易造成端盖相对于滑块产生震动,使滚珠无法顺畅地运转,并导致滚珠运转磨耗过大及发出噪音,进而影响到线性滚珠滑轨组件整体的运作效能及寿命。At the beginning, most of the industry directly drilled the steering path in the end cover to match the shape of the ball. However, this manufacturing method not only makes the processing procedures quite cumbersome, but also the steering path cannot have a complete arc path that matches the ball. Can cause the balls to not run smoothly and produce excessive noise. Later, in order to simplify the processing procedures and form a complete arc path for the balls to pass through, the industry used the method of separate injection molding of the end caps to form half of the turning path, and then combined them into a complete arc path matching the balls. However, this separable end cover requires high processing precision between components, which increases the cost of processing and manufacturing. In addition, when the linear ball slide assembly is actually in operation, once the tolerance between the end cover components is slightly too large, it is easy to cause the end cover to vibrate relative to the slider, making the balls unable to run smoothly and causing excessive wear and tear of the balls. And make noise, which will affect the overall operating performance and life of the linear ball slide assembly.
发明内容Contents of the invention
本实用新型的目的在于提供一种滚珠导引端盖,来解决公知技术中分离式端盖很容易受到组件公差的影响,使线性滚珠滑轨组件运转时端盖会相对于滑块产生异常的震动等问题。The purpose of this utility model is to provide a ball guide end cover to solve the problem that the separate end cover in the known technology is easily affected by the component tolerance, so that the end cover will produce abnormalities relative to the slider when the linear ball slide assembly is running. Vibration etc.
为了实现上述目的,本发明提供了一种滚珠导引端盖,应用于一线性滚珠滑轨组件中,其中滚珠导引端盖包括有二组装件及一端盖本体。线性滚珠滑轨组件包含有一滑轨、一沿滑轨滑动的滑块及数个滚珠。滑轨与滑块之间对合形成至少二供滚珠运转的滚动沟,而且滑块上具有至少二贯通滑块两端的回流穿孔。本实用新型的滚珠导引端盖用以导引滚珠循环运转于滚动沟与回流穿孔,而降低滑块相对于滑轨移动时的摩擦阻力。各组装件分别具有一扣持槽。端盖本体具有二卡勾,各卡勾嵌入组装件的扣持槽,以将组装件卡固于端盖本体一侧。端盖本体与组装件之间对合形成至少一连通回流穿孔与滚动沟的转向通道,以供滚珠通过。端盖本体固定于滑块,并将各组装件迫紧于滑块的端面。In order to achieve the above object, the present invention provides a ball guide end cover, which is applied in a linear ball slide assembly, wherein the ball guide end cover includes two assembly parts and an end cover body. The linear ball slide assembly includes a slide rail, a slide block sliding along the slide rail and several balls. The sliding rail and the sliding block are combined to form at least two rolling grooves for the balls to run, and the sliding block has at least two return holes passing through the two ends of the sliding block. The ball guide end cover of the utility model is used to guide the balls to circulate in the rolling groove and the return hole, and reduce the frictional resistance when the slider moves relative to the slide rail. Each assembly part has a fastening groove respectively. The end cover body has two hooks, and each hook is inserted into the fastening groove of the assembly to fasten the assembly to one side of the end cover body. The fitting between the end cover body and the assembling part forms at least one diversion channel communicating with the return flow hole and the rolling groove for the passage of the balls. The end cover body is fixed on the slide block, and the assembly parts are pressed against the end surface of the slide block.
本实用新型的功效在于,组装件由卡勾卡固于端盖本体上,而且端盖本体固定于滑块上时可以同时将组装件迫紧于滑块的端面,使组装件和端盖本体更稳固地配置于滑块,不仅能避免端盖本体及组装件于线性滚珠滑轨组件运转时产生不当震动,也可以降低端盖本体与组装件对公差的要求。The effect of the utility model is that the assembly is fixed on the end cover body by the hook, and when the end cover body is fixed on the slider, the assembly can be pressed against the end face of the slider at the same time, so that the assembly and the end cover body The more stable configuration on the slider can not only avoid the undue vibration of the end cover body and assembly parts during the operation of the linear ball slide assembly, but also reduce the tolerance requirements for the end cover body and assembly parts.
下面结合附图和具体实施例对本实用新型进行详细描述,但不作为对本实用新型的限定。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the utility model.
附图说明Description of drawings
图1为本实用新型滚珠导引端盖的立体示意图;Fig. 1 is the three-dimensional schematic diagram of the ball guide end cover of the present invention;
图2为本实用新型中端盖本体、导引管及组装件的立体分解图;Fig. 2 is a three-dimensional exploded view of the end cover body, guide tube and assembly parts in the utility model;
图3为图2中导引管组装于端盖本体的立体示意图;Fig. 3 is a three-dimensional schematic diagram of the guide tube assembled in the end cover body in Fig. 2;
图4为本实用新型滚珠导引端盖装配于线性滚珠滑轨组件的立体示意图;Fig. 4 is a three-dimensional schematic diagram of the ball guide end cover assembled on the linear ball slide rail assembly of the present invention;
图5为本实用新型中线性滚珠滑轨组件的立体分解图;Fig. 5 is a three-dimensional exploded view of the linear ball slide assembly in the present invention;
图6为本实用新型中滚珠运转于滚珠导引端盖的立体分解图;Fig. 6 is a three-dimensional exploded view of the ball running on the ball guide end cover in the utility model;
图7为本实用新型中线性滚珠滑轨组件的剖面示意图;Fig. 7 is a schematic cross-sectional view of the linear ball slide assembly in the present invention;
图8为本实用新型中线性滚珠滑轨组件的剖面示意图。8 is a schematic cross-sectional view of the linear ball slide assembly of the present invention.
其中,附图标记:Among them, reference signs:
10 滑轨10 slide rails
11 外滚动槽11 outer rolling groove
12 滚珠12 balls
20 滑块20 sliders
21 内滚动槽21 inner rolling groove
22 螺孔22 screw holes
23 回流穿孔23 Backflow perforation
24 螺杆24 screw
241 螺纹槽241 thread groove
25 防尘刮刷器25 Dust-proof wiper
251 螺纹肋251 threaded rib
30 端盖本体30 End cover body
31 螺固件31 Screws
32 组装件32 assembly parts
321 扣持槽321 buckle groove
33 转向通道33 turn channel
34 内结合柱34 internal binding column
341 连通孔341 Connecting hole
35 外结合柱35 outer binding column
351 连通槽351 Connecting slot
36 防尘片36 Dustproof sheet
361 凸柱361 boss
37 卡勾37 hook
50 导引管50 guide tube
51 定位部51 Positioning Department
52 舌部52 Tongue
具体实施方式Detailed ways
请参考图1、图2及图3,为本实用新型所提供的一种滚珠导引端盖,应用于一线性滚珠滑轨组件(如图4所示),其中滚珠导引端盖包括有一端盖本体30、二组装件32及数个导引管50。本实用新型中虽然以装设有导引管50的滚珠导引端盖为具体实施方式,但是本实用新型也可以在不设置导引管50的情况下直接以端盖本体30及组装件32实施。Please refer to Fig. 1, Fig. 2 and Fig. 3, which is a ball guide end cover provided by the utility model, which is applied to a linear ball slide rail assembly (as shown in Fig. 4), wherein the ball guide end cover includes An
请参考图4及图5,为线性滚珠滑轨组件的立体示意图与立体分解图。线性滚珠滑轨组件包含有一滑轨10、一沿滑轨滑动的滑块20及数个滚珠12。滑轨10与滑块20之间对合形成四个供滚珠12运转的滚动沟,其中每一个滚动沟包含一开设于滑轨10内侧的外滚动槽11及一开设于滑块20外侧的内滚动槽21,而两两成对地设置。虽然本实用新型中以四个滚动沟为具体实施方式,但是滚动沟的数量并不以四个为限,滚动沟的数量也可以是一对或是二对以上。滑块20上具有四个分别贯通滑块20两端的回流穿孔23以及二螺孔22,其中回流穿孔23对应于滚动沟设置,而且回流穿孔23的开设数量依据滚动沟的数量增减。本实用新型的滚珠导引端盖固定于滑块20的两端,以导引滚珠12循环运转于线性滚珠滑轨组件中相对应的滚动沟与回流穿孔23。螺杆24穿设于端盖30及滑块20,其中螺杆24与滑块20之间具有容纳滚珠的螺纹槽241,而且滑块20内部设置有循环构造,使滚珠能够循环运转于螺纹槽241。因此,螺杆24可相对于滑块20及滑轨10转动,而滑块20可相对于螺杆24滑动。滑块20的两端分别具有一防尘刮刷器25,而防尘刮刷器25的内周面具有一螺纹肋251。防尘刮刷器25可以装设于滑块20的端面,也可以装设于端盖本体30的内侧。螺纹肋251用以伸入螺杆24的螺纹槽241中,可刮除螺纹槽241表面的灰尘或异物,以避免灰尘或异物进入滑块20内部影响滚珠运转。Please refer to FIG. 4 and FIG. 5 , which are a three-dimensional schematic diagram and a three-dimensional exploded view of the linear ball slide assembly. The linear ball slide assembly includes a
请参考图2、图3及图5。各端盖本体30分别具有二螺固件31、一防尘片36及二卡勾37。防尘片36可为但不局限于金属材料,可刮除外滚动槽11上的灰尘或异物,以防止灰尘或异物进入端盖本体30及滑块20的内部。各螺固件31穿过端盖本体30与组装件32而旋入滑块20上对应的螺孔22,以将端盖本体30与组装件32固定于滑块20两端。各防尘片36借助螺固件31固定于端盖本体30外侧,其中防尘片36上具有二背对滑块20延伸的凸柱361。凸柱361凸出端盖本体30的长度大于螺固件31露出端盖本体30的长度,以避免外力直接撞击螺固件31而传达到端盖本体30,其中凸柱361可为但不局限于工程塑料材料。卡勾37由端盖本体30两侧边缘朝滑块20的方向延伸。Please refer to Figure 2, Figure 3 and Figure 5. Each
请参考图2、图3及图5,各组装件32分别装设在端盖本体30上,而且各组装件32分别具有一对应于卡勾37的扣持槽321。端盖本体30的卡勾37嵌入组装件32的扣持槽321,而将组装件32卡固于端盖本体30一侧。端盖本体30固定于滑块20时,端盖本体30也同时将各组装件32迫紧于滑块20的端面。各组装件32与端盖本体30之间对合形成二转向通道33,其中各转向通道33分别连通相对应的回流穿孔23与滚动沟,以供滚珠12通过。组装件32与端盖本体30组合,而形成朝向滑块20的四个内结合柱34及四个外结合柱35。各内结合柱34一部份位于端盖本体30,而另一部份位于组装件32上。当组装件32组合至端盖30的本体时,各内结合柱34的内部就形成一连通孔341。各内结合柱34用以嵌入滑块20中,以在滑块20上定位端盖本体30与组装件32,并使连通孔341连通滑块20的回流穿孔23与转向通道33的一端(指对应于回流穿孔23的一端)。各外结合柱35位于组装件32的外侧边缘,而且各外结合柱35上分别开设有一连通槽351。各外结合柱35用以嵌入滑块20中,以在滑块20上定位端盖本体30与组装件32,并使连通槽351连通滑块20的内滚动槽21与转向通道33的另一端(指对应于滚动沟的一端)。因此,各转向通道33就可以通过连通孔341与连通槽351连通线性滚珠滑轨组件中相对应的回流穿孔23与滚动沟。Please refer to FIG. 2 , FIG. 3 and FIG. 5 , each
请参考图2、图3及图5,各导引管50分别装设于端盖本体30的各转向通道33的内壁,而且导引管50为金属材质。导引管50为内部中空的圆弧形管体,用以连接连通孔341与连通槽351。导引管50的内径略大于滚珠12的直径,使滚珠12能够在导引管50中顺利地运转而转向。当导引管50装设于端盖本体30时,各导引管50一端对应于滑块20的回流穿孔23,使滚珠12可以由连通孔341进出回流穿孔23与导引管50,而另一端对应于滑轨10与滑块20的滚动沟。各导引管50对应于滚动沟的一端具有一定位部51及一舌部52。定位部51嵌入组装件32,以定位导引管50,而舌部52则伸入滚动沟中,以导引滚珠12进出滚动沟与导引管50。Please refer to FIG. 2 , FIG. 3 and FIG. 5 , the
请参考图3、图6、图7及图8,当滑块20相对于滑轨10移动时,滚珠12就会在滑块20与滑轨10之间的滚动沟中滚动运转,以在滑轨10上承载滑块20。当滚珠12运转至滚动沟末端时会先进入组装件32的连通槽351与滑轨10的外滚动槽11之间,而被导引管50的舌部52导引进入导引管50中。接着,滚珠12在导引管50中继续运转并转变方向,而由连通孔341进入滑块20的回流穿孔23一端。当滚珠12运转至回流穿孔23另一端时会先由组装件的连通孔341进入导引管50中,而在导引管50中继续运转并转变方向。接着,滚珠12会被导引管50的舌部52导引入连通槽351与滑轨10的外滚动槽11之间,然后经由连通槽351回到滚动沟中。借助前述回流穿孔23、连通孔341、导引管50、连通槽351及滚动沟连接成的循环路径,滚珠12就能够不断地循环运转于线性滚珠滑轨组件中。Please refer to Fig. 3, Fig. 6, Fig. 7 and Fig. 8, when the
本实用新型中组装件32由卡勾37卡固于端盖本体30上,而且端盖本体30固定于滑块20上时可以同时将组装件32迫紧于滑块20的端面,使组装件32和端盖本体30更稳固地配置于滑块20,不仅能避免端盖本体30及组装件32于线性滚珠滑轨组件运转时产生不当震动,也可以降低端盖本体30与组装件32对公差的要求。In the utility model, the
当然,本实用新型还可有其他多种实施例,在不背离本实用新型精神及其实质的情况下,熟悉本领域的技术人员可根据本实用新型作出各种相应的改变和变形,但这些相应的改变和变形都应属于本实用新型所附的权利要求的保护范围。Certainly, the utility model also can have other various embodiments, under the situation of not departing from the spirit and essence of the utility model, those skilled in the art can make various corresponding changes and distortions according to the utility model, but these Corresponding changes and deformations should all belong to the scope of protection of the appended claims of the utility model.
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CN103890424A (en) * | 2011-11-04 | 2014-06-25 | Thk株式会社 | Motion guide device |
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