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CN201122865Y - motor stator - Google Patents

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Publication number
CN201122865Y
CN201122865Y CNU2007201942886U CN200720194288U CN201122865Y CN 201122865 Y CN201122865 Y CN 201122865Y CN U2007201942886 U CNU2007201942886 U CN U2007201942886U CN 200720194288 U CN200720194288 U CN 200720194288U CN 201122865 Y CN201122865 Y CN 201122865Y
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CN
China
Prior art keywords
circuit board
coil
insulating frame
stator
conductive
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Expired - Fee Related
Application number
CNU2007201942886U
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Chinese (zh)
Inventor
陈建荣
郑瑞鸿
黄昱璋
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Yen Sun Technology Corp
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Yen Sun Technology Corp
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Priority to CNU2007201942886U priority Critical patent/CN201122865Y/en
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Publication of CN201122865Y publication Critical patent/CN201122865Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

A stator arrangement for a motor, comprising: a stator unit, a positioning element, a circuit board, a conductive element and a coil. The stator unit comprises an upper insulating frame with a first winding part, a lower insulating frame and a silicon steel sheet. The positioning piece is arranged on the upper insulating frame. The circuit board is connected to the positioning member and has a first through hole. The conductive piece is mounted on the positioning piece, and part of the conductive piece penetrates through the first through hole of the circuit board and is electrically connected with the circuit board. The coil is winded on the first winding part of the upper and lower insulation frames and is electrically connected with the conductive piece. Borrow by the utility model discloses a design to avoid the end of current stator device's coil when the equipment, easily because of the perforation internal face fracture of friction collision this circuit board, borrow this to reach and improve the utility model discloses a product yield and reduction in manufacturing cost's efficiency.

Description

马达的定子装置 motor stator

【技术领域】 【Technical field】

本实用新型涉及一种定子装置,特别是涉及一种马达的定子装置。The utility model relates to a stator device, in particular to a motor stator device.

【背景技术】 【Background technique】

参阅图1,一般散热风扇1包含有一壳座11,一设于该壳座11内的定子12、一与该定子12连接的电路板13、一穿套于该定子12与电路板13的轴管14,及一可转动地套设于该轴管14内的扇轮15。Referring to Fig. 1, a general heat dissipation fan 1 includes a housing base 11, a stator 12 disposed in the housing base 11, a circuit board 13 connected to the stator 12, a shaft passing through the stator 12 and the circuit board 13 Tube 14, and a fan wheel 15 rotatably sheathed in the shaft tube 14.

该定子12具有一可供该轴管14穿套的承接环121、四分别环绕且连接于该承接环121的连接座122,及四分别缠绕于该连接座122上的导电线圈123。每一连接座122具有一位于底部的插接部124,及一设于该插接部124上的导电插脚125,每一导电线圈123具有一未被缠绕固定的引出线127,并将其缠绕于对应的导电插脚125上。该电路板13具有数个可供所述导电插脚125穿设的插孔126。The stator 12 has a receiving ring 121 for the shaft tube 14 to pass through, four connecting seats 122 respectively surrounding and connected to the receiving ring 121 , and four conductive coils 123 respectively wound on the connecting seats 122 . Each connection base 122 has a plug-in portion 124 at the bottom, and a conductive pin 125 located on the plug-in portion 124, each conductive coil 123 has a lead-out wire 127 that is not wound and fixed, and it is wound on the corresponding conductive pin 125 . The circuit board 13 has a plurality of insertion holes 126 through which the conductive pins 125 pass.

该定子12与电路板13组合时,是将每一导电插脚125连同缠绕于其上的引出线127一起穿插过该电路板13的对应插孔126,接着便可将两者一起焊接于该电路板13背面的焊点上,以使该四导电线圈123与电路板13予以连接固定并形成电连接。该电路板13便可经由外部电源通电,而与该四导电线圈123通电激磁生成磁场,利用磁性互斥原理而驱动该扇轮15旋转。When the stator 12 is combined with the circuit board 13, each conductive pin 125 together with the lead wire 127 wound on it is inserted through the corresponding jack 126 of the circuit board 13, and then the two can be welded together on the circuit The solder joints on the back of the board 13, so that the four conductive coils 123 are connected and fixed with the circuit board 13 and form an electrical connection. The circuit board 13 can be energized by an external power source, and energized and excited with the four conductive coils 123 to generate a magnetic field, and the fan wheel 15 is driven to rotate by using the principle of magnetic mutual repulsion.

然而,当每一导电插脚125于穿插过该电路板13的对应插孔126时,却因为所述插孔126的孔径几乎相等于所述导电插脚125的直径,造成两者间的间隙过于狭窄,并且因所述引出线127具有柔软易断裂的特性,因此造成每一引出线127必须要紧密地缠绕在对应的导电插脚125上,以缩小其占用空间,否则便非常容易与该电路板13的插孔126内壁面磨擦碰撞而形成断裂,以致影响该四导电线圈123与电路板13的电连接关系,使得该定子12的导电线圈123无法有效通电激磁而驱动该扇轮15旋转,因此降低产品良率,产品品质较不稳定,连带影响业者产品形象与竞争力。However, when each conductive pin 125 is inserted through the corresponding insertion hole 126 of the circuit board 13, the gap between the two is too narrow because the diameter of the insertion hole 126 is almost equal to the diameter of the conductive pin 125. , and because the lead-out wires 127 are soft and easy to break, each lead-out wire 127 must be tightly wound on the corresponding conductive pin 125 to reduce its footprint, otherwise it is very easy to connect with the circuit board 13 The inner wall surface of the socket 126 is rubbed and collided to form a fracture, so as to affect the electrical connection relationship between the four conductive coils 123 and the circuit board 13, so that the conductive coils 123 of the stator 12 cannot be effectively energized and excited to drive the fan wheel 15 to rotate, thus reducing The product yield rate and product quality are relatively unstable, which will affect the product image and competitiveness of the industry.

因此,如何提高产品良率,并降低制造成本,便成为相关业者所欲努力研究的方向。Therefore, how to improve the product yield and reduce the manufacturing cost has become the research direction that the related industry wants to study hard.

【实用新型内容】【Content of utility model】

本实用新型的目的是在提供一种能够有效避免线圈的引出线与电路板的穿孔内壁面磨擦碰撞,而产生断裂的马达的定子装置。The purpose of the utility model is to provide a motor stator device which can effectively avoid friction and collision between the lead-out wire of the coil and the perforated inner wall surface of the circuit board, resulting in fracture.

本实用新型马达的定子装置,包含:一定子单元、一定位件、一电路板、一导电件,及一线圈。The stator device of the motor of the utility model comprises: a stator unit, a positioning part, a circuit board, a conductive part, and a coil.

该定子单元包括彼此对应叠设的一具有一第一缠绕部的上绝缘架与一下绝缘架,及一夹置于该上、下绝缘架间的硅钢片。该定位件设置于该上绝缘架上。该电路板连设于该定位件上,并具有一第一穿孔。该导电件安装于该定位件上,且部分穿设于该电路板的第一穿孔内,并与该电路板电连接。该线圈缠卷于该上、下绝缘架的第一缠绕部上,且该线圈的一末端与该导电件电连接。The stator unit includes an upper insulating frame and a lower insulating frame with a first winding part stacked correspondingly to each other, and a silicon steel sheet sandwiched between the upper insulating frame and the lower insulating frame. The positioning part is arranged on the upper insulating frame. The circuit board is connected to the positioning member and has a first through hole. The conductive member is installed on the positioning member, and partly passes through the first through hole of the circuit board, and is electrically connected with the circuit board. The coil is wound on the first winding portion of the upper and lower insulating frames, and one end of the coil is electrically connected with the conductive member.

本实用新型的有益效果在于:借由该导电件安装于该定位件上,并供该线圈电连接的设计,以避免一般定子的引出线,磨擦碰撞该电路板的穿孔内壁面而形成断裂,而达到提高本实用新型的产品品质与稳定度的功效。The beneficial effect of the utility model lies in that: by virtue of the design that the conductive part is installed on the positioning part and electrically connected to the coil, the lead-out wire of the general stator is prevented from rubbing and colliding with the perforated inner wall surface of the circuit board to form a fracture, And reach the effect of improving product quality and stability of the utility model.

【附图说明】 【Description of drawings】

图1是一般散热风扇内部结构的剖视图;Fig. 1 is a sectional view of the internal structure of a general cooling fan;

图2是本实用新型马达的定子装置一较佳实施例的立体分解图;Fig. 2 is a three-dimensional exploded view of a preferred embodiment of the stator device of the motor of the present invention;

图3是说明该较佳实施例的各元件间相对位置的立体图;Figure 3 is a perspective view illustrating the relative positions of the components of the preferred embodiment;

图4是一局部剖视图,用来说明本实用新型马达的定子装置安装于一散热风扇的状态。Fig. 4 is a partial sectional view for illustrating the state that the stator device of the motor of the present invention is installed on a cooling fan.

【具体实施方式】【Detailed ways】

下面结合附图及实施例对本实用新型马达的定子装置进行详细说明:The stator device of the motor of the present invention will be described in detail below in conjunction with the accompanying drawings and embodiments:

参阅图2、图3及图4,本实用新型马达的定子装置的较佳实施例,适用于安装在一散热风扇2内(显示于图4),该散热风扇2包含一壳座21、一固设于该壳座21中心的轴管22、一可转动地设置于该轴管22上的扇轮23,及一设于该扇轮23内侧的磁铁环24,该马达的定子装置包含一定子单元3、一定位件33、一电路板4、三导电件5,及三线圈6。Referring to Fig. 2, Fig. 3 and Fig. 4, the preferred embodiment of the stator device of the motor of the present invention is suitable for being installed in a heat dissipation fan 2 (shown in Fig. 4), and the heat dissipation fan 2 includes a housing base 21, a A shaft tube 22 fixed at the center of the shell seat 21, a fan wheel 23 rotatably arranged on the shaft tube 22, and a magnet ring 24 arranged inside the fan wheel 23, the stator device of the motor includes a certain Subunit 3 , a positioning element 33 , a circuit board 4 , three conductive elements 5 , and three coils 6 .

值得一提的是,图4中为方便说明,只绘出该散热风扇2的局部内部构造,而该散热风扇2的组合及其运作原理为熟悉马达技艺的人士可轻易完成,且非本较佳实施例的重点说明,所以谅此不再予以赘述。It is worth mentioning that, in Fig. 4, for the convenience of description, only the partial internal structure of the cooling fan 2 is drawn, and the combination and operation principle of the cooling fan 2 can be easily completed by those familiar with motor skills, and it is not the subject of this comparison. The focus of the preferred embodiment is explained, so forgive me for not repeating it here.

该定子单元3包括彼此对应叠设的一上绝缘架313与一下绝缘架314,及数片夹置于该上、下绝缘架313、314间的硅钢片32。且该上、下绝缘架313、314各分别具有四个第一缠绕部312,而该上绝缘架313还具有三个邻近所述第一缠绕部312且间隔设置的凸柱315。The stator unit 3 includes an upper insulating frame 313 and a lower insulating frame 314 stacked corresponding to each other, and several silicon steel sheets 32 interposed between the upper insulating frame and the lower insulating frame 313 , 314 . Moreover, the upper and lower insulating frames 313 , 314 each have four first wrapping portions 312 , and the upper insulating frame 313 has three protrusions 315 adjacent to the first wrapping portions 312 and arranged at intervals.

该定位件33设置于该上绝缘架313上,且具有四个第二穿孔331。The positioning member 33 is disposed on the upper insulating frame 313 and has four second through holes 331 .

该电路板4连设于该定位件33上,并具有四个与该定位件33的第二穿孔331相连通的第一穿孔41。The circuit board 4 is connected to the positioning member 33 and has four first through holes 41 communicating with the second through holes 331 of the positioning member 33 .

每一导电件5是穿设于其中一第一穿孔41及其相连通的第二穿孔331内,并具有一部分突出于该定位件33外的第二缠绕部51,且所述导电件5是与该电路板4电连接。Each conductive member 5 is passed through one of the first through holes 41 and the connected second through hole 331, and has a part of the second winding portion 51 protruding from the positioning member 33, and the conductive member 5 is It is electrically connected with the circuit board 4 .

所述线圈6的其中一条线圈6是交互地缠绕于二相邻的第一缠绕部312上,所剩下的二条线圈6是分别缠绕于其他第一缠绕部312上,且每一线圈6的一末端61缠卷于所邻近的第二缠绕部51上,而与其导电件5电连接。One of the coils 6 of the coils 6 is alternately wound on two adjacent first winding portions 312, and the remaining two coils 6 are respectively wound on other first winding portions 312, and each coil 6 One end 61 is wrapped around the adjacent second wrapping portion 51 to be electrically connected to the conductive member 5 .

在此须补充说明的是,在本较佳实施例中,于组装该马达的定子装置的制程时,为使所述线圈6的缠绕作业便利,是先进行所述线圈6缠绕于所述第一缠绕部312的步骤,接着将每一导电件5插设于该定位件33后,遂将每一线圈6的末端61缠绕于其相邻的导电件5的第二缠绕部51上;但若于所述线圈6缠绕于其第一缠绕部312后,未将所述线圈6予以暂时缠固时,所述线圈6易于在插设所述导电件5时,松弛散开脱离定位,而影响后续组装作业;因此,每一线圈6缠绕于第一缠绕部312后,可借由设置于该上绝缘架313上的凸柱315,供其末端61作暂时性的缠绕固定,然后,待所述导电件5插设完毕后,再卸除并缠绕于所述导电件5的第二缠绕部51上。What needs to be added here is that in this preferred embodiment, when assembling the stator device of the motor, in order to facilitate the winding operation of the coil 6, the coil 6 is first wound on the first A step of winding part 312, then after inserting each conductive part 5 in the positioning part 33, then the end 61 of each coil 6 is wound on the second winding part 51 of its adjacent conductive part 5; but If the coil 6 is not temporarily wound after the coil 6 is wound on the first winding portion 312, the coil 6 is easy to loosen and loosen when the conductive member 5 is inserted into the position, and Affects subsequent assembly operations; therefore, after each coil 6 is wound on the first winding portion 312, its end 61 can be temporarily wound and fixed by means of the protruding post 315 arranged on the upper insulating frame 313, and then, to be After the conductive element 5 is inserted, it is removed and wound on the second wrapping portion 51 of the conductive element 5 .

当该定子装置通电后,电流便经由该电路板4、导电件5,而传递至所述线圈6上,以使所述线圈6通电激磁后产生磁场。又因为该上、下绝缘架313、314是由绝缘材质所制成,所以所述线圈6上的电流被该上、下绝缘架313、314阻绝,只余留磁力仍可穿过该上、下绝缘架313、314而产生作用,并借由与设于上述所提及的散热风扇2的扇轮23内侧的磁铁环24产生磁性相斥,进而推动该扇轮23旋转。When the stator device is energized, the current is transmitted to the coil 6 via the circuit board 4 and the conductive member 5, so that the coil 6 generates a magnetic field after being energized and excited. And because this upper and lower insulating frame 313,314 is made by insulating material, so the electric current on the described coil 6 is blocked by this upper and lower insulating frame 313,314, only remaining magnetic force still can pass through this upper, lower insulating frame 313,314. The lower insulating frames 313 , 314 function, and generate magnetic repulsion with the magnet ring 24 disposed inside the fan wheel 23 of the above-mentioned cooling fan 2 , thereby pushing the fan wheel 23 to rotate.

因此,相较于前述所提的一般散热风扇1,当每一导电插脚125于穿插过该电路板13的对应插孔126时,因为所述插孔126的孔径几乎相等于所述导电插脚125的直径,造成两者的间隙过于狭窄,因此使得缠绕于每一导电插脚125的引出线127容易与该电路板13的插孔126内壁面磨擦碰撞而形成断裂,以致影响该四定子线圈123与电路板13的电连接关系。Therefore, compared with the general cooling fan 1 mentioned above, when each conductive pin 125 is inserted through the corresponding jack 126 of the circuit board 13, because the hole diameter of the jack 126 is almost equal to that of the conductive pin 125 diameter, causing the gap between the two to be too narrow, so that the lead wire 127 wound around each conductive pin 125 is likely to rub against the inner wall of the socket 126 of the circuit board 13 to form a fracture, so as to affect the four stator coils 123 and The electrical connection relationship of the circuit board 13.

本实用新型马达的定子装置,借由所述导电件5安装于该定位件33上,并供该线圈6电连接,使所述导电件5穿设于该定位件33的第二穿孔331及该电路板4的第一穿孔41内,而与该电路板4电连接,并具有所述第二缠绕部51以供所述线圈6缠绕而电连接的设计,以确保该电路板4与线圈6的电连接关系,借以提高本实用新型的产品良率与稳定度,并能降低制造产品的成本耗用,所以确实能够达到本实用新型的目的。The stator device of the motor of the present invention is installed on the positioning member 33 by the conductive member 5, and is electrically connected to the coil 6, so that the conductive member 5 is passed through the second through hole 331 and the second through hole 331 of the positioning member 33. In the first through hole 41 of the circuit board 4, it is electrically connected with the circuit board 4, and has the design of the second winding part 51 for the winding and electrical connection of the coil 6, so as to ensure that the circuit board 4 and the coil are electrically connected. 6 electrical connection relationship, in order to improve the product yield and stability of the utility model, and can reduce the cost consumption of manufacturing products, so the purpose of the utility model can indeed be achieved.

Claims (3)

1. the stator apparatus of a motor, comprise: a stator unit, a circuit board, a coil, this stator unit comprise correspond to each other folded establish one have the last insulating frame of one first wound portion and insulating frame once, reach a silicon steel sheet that is folded between this upper and lower insulating frame; And this circuit board has one first perforation; And this coil spooling is on first wound portion of this upper and lower insulating frame; It is characterized in that: the stator apparatus of this motor also comprises one and is arranged at the keeper on the insulating frame on this, and an electric-conductor; This electric-conductor is installed on this keeper, and partly is arranged in first perforation of this circuit board, and is electrically connected with this circuit board; And this circuit board is connected with on this keeper, and an end of this coil is electrically connected with this electric-conductor.
2. the stator apparatus of motor according to claim 1, it is characterized in that: this keeper has one second perforation, and this electric-conductor be arranged in this first and second the perforation in, and have a part and protrude in the second outer wound portion of this keeper, and the end of this coil is that spooling is on this second wound portion.
3. as the stator apparatus of motor as described in the claim 2, it is characterized in that: have at least one projection on this on the insulating frame.
CNU2007201942886U 2007-12-05 2007-12-05 motor stator Expired - Fee Related CN201122865Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102324795A (en) * 2011-09-13 2012-01-18 东莞永立电机有限公司 Stator component and radiating fan applying same
CN106469609A (en) * 2015-08-13 2017-03-01 建准电机工业股份有限公司 Coil winding and winding sleeve thereof
CN111092531A (en) * 2018-10-23 2020-05-01 日立环球生活方案株式会社 Motor, and electric fan and electric dust collector using the same
CN111799913A (en) * 2019-04-09 2020-10-20 佛山市建准电子有限公司 Motor stator manufacturing method and motor stator
CN112165186A (en) * 2020-09-25 2021-01-01 深圳兴奇宏科技有限公司 Fan stator structure

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102324795A (en) * 2011-09-13 2012-01-18 东莞永立电机有限公司 Stator component and radiating fan applying same
CN102324795B (en) * 2011-09-13 2014-03-26 东莞永立电机有限公司 Stator component and radiating fan applying same
CN106469609A (en) * 2015-08-13 2017-03-01 建准电机工业股份有限公司 Coil winding and winding sleeve thereof
CN111092531A (en) * 2018-10-23 2020-05-01 日立环球生活方案株式会社 Motor, and electric fan and electric dust collector using the same
CN111799913A (en) * 2019-04-09 2020-10-20 佛山市建准电子有限公司 Motor stator manufacturing method and motor stator
CN112165186A (en) * 2020-09-25 2021-01-01 深圳兴奇宏科技有限公司 Fan stator structure

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