CN201122865Y - motor stator - Google Patents
motor stator Download PDFInfo
- Publication number
- CN201122865Y CN201122865Y CNU2007201942886U CN200720194288U CN201122865Y CN 201122865 Y CN201122865 Y CN 201122865Y CN U2007201942886 U CNU2007201942886 U CN U2007201942886U CN 200720194288 U CN200720194288 U CN 200720194288U CN 201122865 Y CN201122865 Y CN 201122865Y
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- Prior art keywords
- circuit board
- coil
- insulating frame
- stator
- conductive
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910000976 Electrical steel Inorganic materials 0.000 claims abstract description 4
- 239000004020 conductor Substances 0.000 claims 4
- 238000004804 winding Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 abstract 1
- 238000001816 cooling Methods 0.000 description 6
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
Description
【技术领域】 【Technical field】
本实用新型涉及一种定子装置,特别是涉及一种马达的定子装置。The utility model relates to a stator device, in particular to a motor stator device.
【背景技术】 【Background technique】
参阅图1,一般散热风扇1包含有一壳座11,一设于该壳座11内的定子12、一与该定子12连接的电路板13、一穿套于该定子12与电路板13的轴管14,及一可转动地套设于该轴管14内的扇轮15。Referring to Fig. 1, a general
该定子12具有一可供该轴管14穿套的承接环121、四分别环绕且连接于该承接环121的连接座122,及四分别缠绕于该连接座122上的导电线圈123。每一连接座122具有一位于底部的插接部124,及一设于该插接部124上的导电插脚125,每一导电线圈123具有一未被缠绕固定的引出线127,并将其缠绕于对应的导电插脚125上。该电路板13具有数个可供所述导电插脚125穿设的插孔126。The
该定子12与电路板13组合时,是将每一导电插脚125连同缠绕于其上的引出线127一起穿插过该电路板13的对应插孔126,接着便可将两者一起焊接于该电路板13背面的焊点上,以使该四导电线圈123与电路板13予以连接固定并形成电连接。该电路板13便可经由外部电源通电,而与该四导电线圈123通电激磁生成磁场,利用磁性互斥原理而驱动该扇轮15旋转。When the
然而,当每一导电插脚125于穿插过该电路板13的对应插孔126时,却因为所述插孔126的孔径几乎相等于所述导电插脚125的直径,造成两者间的间隙过于狭窄,并且因所述引出线127具有柔软易断裂的特性,因此造成每一引出线127必须要紧密地缠绕在对应的导电插脚125上,以缩小其占用空间,否则便非常容易与该电路板13的插孔126内壁面磨擦碰撞而形成断裂,以致影响该四导电线圈123与电路板13的电连接关系,使得该定子12的导电线圈123无法有效通电激磁而驱动该扇轮15旋转,因此降低产品良率,产品品质较不稳定,连带影响业者产品形象与竞争力。However, when each
因此,如何提高产品良率,并降低制造成本,便成为相关业者所欲努力研究的方向。Therefore, how to improve the product yield and reduce the manufacturing cost has become the research direction that the related industry wants to study hard.
【实用新型内容】【Content of utility model】
本实用新型的目的是在提供一种能够有效避免线圈的引出线与电路板的穿孔内壁面磨擦碰撞,而产生断裂的马达的定子装置。The purpose of the utility model is to provide a motor stator device which can effectively avoid friction and collision between the lead-out wire of the coil and the perforated inner wall surface of the circuit board, resulting in fracture.
本实用新型马达的定子装置,包含:一定子单元、一定位件、一电路板、一导电件,及一线圈。The stator device of the motor of the utility model comprises: a stator unit, a positioning part, a circuit board, a conductive part, and a coil.
该定子单元包括彼此对应叠设的一具有一第一缠绕部的上绝缘架与一下绝缘架,及一夹置于该上、下绝缘架间的硅钢片。该定位件设置于该上绝缘架上。该电路板连设于该定位件上,并具有一第一穿孔。该导电件安装于该定位件上,且部分穿设于该电路板的第一穿孔内,并与该电路板电连接。该线圈缠卷于该上、下绝缘架的第一缠绕部上,且该线圈的一末端与该导电件电连接。The stator unit includes an upper insulating frame and a lower insulating frame with a first winding part stacked correspondingly to each other, and a silicon steel sheet sandwiched between the upper insulating frame and the lower insulating frame. The positioning part is arranged on the upper insulating frame. The circuit board is connected to the positioning member and has a first through hole. The conductive member is installed on the positioning member, and partly passes through the first through hole of the circuit board, and is electrically connected with the circuit board. The coil is wound on the first winding portion of the upper and lower insulating frames, and one end of the coil is electrically connected with the conductive member.
本实用新型的有益效果在于:借由该导电件安装于该定位件上,并供该线圈电连接的设计,以避免一般定子的引出线,磨擦碰撞该电路板的穿孔内壁面而形成断裂,而达到提高本实用新型的产品品质与稳定度的功效。The beneficial effect of the utility model lies in that: by virtue of the design that the conductive part is installed on the positioning part and electrically connected to the coil, the lead-out wire of the general stator is prevented from rubbing and colliding with the perforated inner wall surface of the circuit board to form a fracture, And reach the effect of improving product quality and stability of the utility model.
【附图说明】 【Description of drawings】
图1是一般散热风扇内部结构的剖视图;Fig. 1 is a sectional view of the internal structure of a general cooling fan;
图2是本实用新型马达的定子装置一较佳实施例的立体分解图;Fig. 2 is a three-dimensional exploded view of a preferred embodiment of the stator device of the motor of the present invention;
图3是说明该较佳实施例的各元件间相对位置的立体图;Figure 3 is a perspective view illustrating the relative positions of the components of the preferred embodiment;
图4是一局部剖视图,用来说明本实用新型马达的定子装置安装于一散热风扇的状态。Fig. 4 is a partial sectional view for illustrating the state that the stator device of the motor of the present invention is installed on a cooling fan.
【具体实施方式】【Detailed ways】
下面结合附图及实施例对本实用新型马达的定子装置进行详细说明:The stator device of the motor of the present invention will be described in detail below in conjunction with the accompanying drawings and embodiments:
参阅图2、图3及图4,本实用新型马达的定子装置的较佳实施例,适用于安装在一散热风扇2内(显示于图4),该散热风扇2包含一壳座21、一固设于该壳座21中心的轴管22、一可转动地设置于该轴管22上的扇轮23,及一设于该扇轮23内侧的磁铁环24,该马达的定子装置包含一定子单元3、一定位件33、一电路板4、三导电件5,及三线圈6。Referring to Fig. 2, Fig. 3 and Fig. 4, the preferred embodiment of the stator device of the motor of the present invention is suitable for being installed in a heat dissipation fan 2 (shown in Fig. 4), and the
值得一提的是,图4中为方便说明,只绘出该散热风扇2的局部内部构造,而该散热风扇2的组合及其运作原理为熟悉马达技艺的人士可轻易完成,且非本较佳实施例的重点说明,所以谅此不再予以赘述。It is worth mentioning that, in Fig. 4, for the convenience of description, only the partial internal structure of the
该定子单元3包括彼此对应叠设的一上绝缘架313与一下绝缘架314,及数片夹置于该上、下绝缘架313、314间的硅钢片32。且该上、下绝缘架313、314各分别具有四个第一缠绕部312,而该上绝缘架313还具有三个邻近所述第一缠绕部312且间隔设置的凸柱315。The
该定位件33设置于该上绝缘架313上,且具有四个第二穿孔331。The
该电路板4连设于该定位件33上,并具有四个与该定位件33的第二穿孔331相连通的第一穿孔41。The
每一导电件5是穿设于其中一第一穿孔41及其相连通的第二穿孔331内,并具有一部分突出于该定位件33外的第二缠绕部51,且所述导电件5是与该电路板4电连接。Each
所述线圈6的其中一条线圈6是交互地缠绕于二相邻的第一缠绕部312上,所剩下的二条线圈6是分别缠绕于其他第一缠绕部312上,且每一线圈6的一末端61缠卷于所邻近的第二缠绕部51上,而与其导电件5电连接。One of the
在此须补充说明的是,在本较佳实施例中,于组装该马达的定子装置的制程时,为使所述线圈6的缠绕作业便利,是先进行所述线圈6缠绕于所述第一缠绕部312的步骤,接着将每一导电件5插设于该定位件33后,遂将每一线圈6的末端61缠绕于其相邻的导电件5的第二缠绕部51上;但若于所述线圈6缠绕于其第一缠绕部312后,未将所述线圈6予以暂时缠固时,所述线圈6易于在插设所述导电件5时,松弛散开脱离定位,而影响后续组装作业;因此,每一线圈6缠绕于第一缠绕部312后,可借由设置于该上绝缘架313上的凸柱315,供其末端61作暂时性的缠绕固定,然后,待所述导电件5插设完毕后,再卸除并缠绕于所述导电件5的第二缠绕部51上。What needs to be added here is that in this preferred embodiment, when assembling the stator device of the motor, in order to facilitate the winding operation of the
当该定子装置通电后,电流便经由该电路板4、导电件5,而传递至所述线圈6上,以使所述线圈6通电激磁后产生磁场。又因为该上、下绝缘架313、314是由绝缘材质所制成,所以所述线圈6上的电流被该上、下绝缘架313、314阻绝,只余留磁力仍可穿过该上、下绝缘架313、314而产生作用,并借由与设于上述所提及的散热风扇2的扇轮23内侧的磁铁环24产生磁性相斥,进而推动该扇轮23旋转。When the stator device is energized, the current is transmitted to the
因此,相较于前述所提的一般散热风扇1,当每一导电插脚125于穿插过该电路板13的对应插孔126时,因为所述插孔126的孔径几乎相等于所述导电插脚125的直径,造成两者的间隙过于狭窄,因此使得缠绕于每一导电插脚125的引出线127容易与该电路板13的插孔126内壁面磨擦碰撞而形成断裂,以致影响该四定子线圈123与电路板13的电连接关系。Therefore, compared with the
本实用新型马达的定子装置,借由所述导电件5安装于该定位件33上,并供该线圈6电连接,使所述导电件5穿设于该定位件33的第二穿孔331及该电路板4的第一穿孔41内,而与该电路板4电连接,并具有所述第二缠绕部51以供所述线圈6缠绕而电连接的设计,以确保该电路板4与线圈6的电连接关系,借以提高本实用新型的产品良率与稳定度,并能降低制造产品的成本耗用,所以确实能够达到本实用新型的目的。The stator device of the motor of the present invention is installed on the
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CNU2007201942886U CN201122865Y (en) | 2007-12-05 | 2007-12-05 | motor stator |
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CNU2007201942886U CN201122865Y (en) | 2007-12-05 | 2007-12-05 | motor stator |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102324795A (en) * | 2011-09-13 | 2012-01-18 | 东莞永立电机有限公司 | Stator component and radiating fan applying same |
CN106469609A (en) * | 2015-08-13 | 2017-03-01 | 建准电机工业股份有限公司 | Coil winding and winding sleeve thereof |
CN111092531A (en) * | 2018-10-23 | 2020-05-01 | 日立环球生活方案株式会社 | Motor, and electric fan and electric dust collector using the same |
CN111799913A (en) * | 2019-04-09 | 2020-10-20 | 佛山市建准电子有限公司 | Motor stator manufacturing method and motor stator |
CN112165186A (en) * | 2020-09-25 | 2021-01-01 | 深圳兴奇宏科技有限公司 | Fan stator structure |
-
2007
- 2007-12-05 CN CNU2007201942886U patent/CN201122865Y/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102324795A (en) * | 2011-09-13 | 2012-01-18 | 东莞永立电机有限公司 | Stator component and radiating fan applying same |
CN102324795B (en) * | 2011-09-13 | 2014-03-26 | 东莞永立电机有限公司 | Stator component and radiating fan applying same |
CN106469609A (en) * | 2015-08-13 | 2017-03-01 | 建准电机工业股份有限公司 | Coil winding and winding sleeve thereof |
CN111092531A (en) * | 2018-10-23 | 2020-05-01 | 日立环球生活方案株式会社 | Motor, and electric fan and electric dust collector using the same |
CN111799913A (en) * | 2019-04-09 | 2020-10-20 | 佛山市建准电子有限公司 | Motor stator manufacturing method and motor stator |
CN112165186A (en) * | 2020-09-25 | 2021-01-01 | 深圳兴奇宏科技有限公司 | Fan stator structure |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080924 Termination date: 20161205 |
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CF01 | Termination of patent right due to non-payment of annual fee |