CN201108807Y - Horizontal SCR denitrification reaction device - Google Patents
Horizontal SCR denitrification reaction device Download PDFInfo
- Publication number
- CN201108807Y CN201108807Y CNU2007201250495U CN200720125049U CN201108807Y CN 201108807 Y CN201108807 Y CN 201108807Y CN U2007201250495 U CNU2007201250495 U CN U2007201250495U CN 200720125049 U CN200720125049 U CN 200720125049U CN 201108807 Y CN201108807 Y CN 201108807Y
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- Prior art keywords
- flue gas
- reactor
- ammonia
- mixer
- horizontal
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000003546 flue gas Substances 0.000 claims abstract description 35
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000003054 catalyst Substances 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 abstract description 31
- 239000000428 dust Substances 0.000 abstract description 20
- 229910021529 ammonia Inorganic materials 0.000 abstract description 14
- 238000002347 injection Methods 0.000 abstract description 8
- 239000007924 injection Substances 0.000 abstract description 8
- 239000007921 spray Substances 0.000 abstract description 4
- 239000000779 smoke Substances 0.000 abstract description 2
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 14
- 238000009825 accumulation Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- -1 flue gas Nitrogen oxides Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Treating Waste Gases (AREA)
Abstract
本实用新型公开了一种水平式SCR脱硝反应装置,包括喷氨格栅(1)、烟气混合器(2)、脱硝反应器(3)、空气预热器(4)、除尘器(5),脱硝反应器(3)一端连接烟气接入管(8),烟气接入管(8)内装有混合器(2),混合器(2)前端设有喷氨格栅(1),脱硝反应器(3)另一端通过烟气输出管(9)连接除尘器(5),该除尘器(5)和脱硝反应器(3)之间设有空气预热器(4),其中喷氨格栅(1)前端设有旋风分离器(6),脱硝反应器(3)中心线与水平线平行。本实用新型高度和直径都有大幅度降低,可减少支撑结构,连接烟道长度缩短,设备造价降低,系统布置顺畅,烟气流场分布均匀,可省去导流板和整流板等设备。
The utility model discloses a horizontal SCR denitration reaction device, which comprises an ammonia injection grid (1), a flue gas mixer (2), a denitration reactor (3), an air preheater (4), and a dust collector (5 ), one end of the denitrification reactor (3) is connected to the flue gas inlet pipe (8), the flue gas inlet pipe (8) is equipped with a mixer (2), and the front end of the mixer (2) is provided with an ammonia spray grid (1) , the other end of the denitration reactor (3) is connected to the dust collector (5) through the flue gas output pipe (9), and an air preheater (4) is arranged between the dust collector (5) and the denitration reactor (3), wherein A cyclone separator (6) is arranged at the front end of the ammonia injection grid (1), and the center line of the denitrification reactor (3) is parallel to the horizontal line. The height and diameter of the utility model are greatly reduced, the supporting structure can be reduced, the length of the connecting flue is shortened, the equipment cost is reduced, the system layout is smooth, the smoke flow field is evenly distributed, and equipment such as deflectors and rectifying plates can be omitted.
Description
技术领域 technical field
本实用新型属于烟气脱硝设备的领域,具体地说,是一种水平式SCR脱硝反应装置。The utility model belongs to the field of flue gas denitration equipment, in particular to a horizontal SCR denitration reaction device.
背景技术 Background technique
对于SCR脱硝反应装置而言,系统的流场分布情况(包括温度分布、氨气和氮氧化物的分布、流速分布等)和积灰情况(积灰严重会造成堵塞,使设备压损增大,影响烟气流动)会直接影响脱硝效率。For the SCR denitration reaction device, the flow field distribution of the system (including temperature distribution, distribution of ammonia and nitrogen oxides, flow velocity distribution, etc.) and ash accumulation (severe ash accumulation will cause blockage and increase the pressure loss of equipment) , affecting flue gas flow) will directly affect the denitrification efficiency.
目前,SCR脱硝反应系统通常置于锅炉省煤器之后除尘器之前,SCR脱硝反应器的布置方式大多是采用垂直布置方式,如图2所示SCR脱硝反应器3内水平布置有催化剂层7,位于催化剂层7上方设有整流板11,SCR脱硝反应器3的烟气输入管8上从左到右依次设有旋风分离器、喷氨格栅1、烟气混合器2、导流板10,所述脱硝反应器3通过烟气输出管9与除尘器5连接,该除尘器5和脱硝应器3之间设有空气预热器4,脱硝反应器垂直布置的目的主要是为了减少灰尘堵塞,因为烟气含尘量较高。垂直式的脱硝反应塔其高度一般为十几米,由于比较高,由此会造成支撑结构复杂,设备耗材多,且由于高度比较高还会造成省煤器和SCR反应器之间的连接烟道长,弯道多,积灰现象严重,系统阻力增大,烟气分布不均。因此,垂直式SCR反应装置存在烟道连接长、系统阻力大、支撑结构复杂、且流场分布不够均匀、空间占地面积大等问题。At present, the SCR denitration reaction system is usually placed after the boiler economizer and before the dust collector. The layout of the SCR denitration reactor is mostly vertical. As shown in Figure 2, there is a
实用新型内容Utility model content
本实用新型提供了一种水平式SCR脱硝反应装置,解决SCR脱硝反应中的积灰,烟气气流分布不均的问题。The utility model provides a horizontal SCR denitrification reaction device, which solves the problems of dust accumulation and uneven distribution of flue gas flow in the SCR denitrification reaction.
本实用新型的技术方案如下:一种水平式SCR脱硝反应装置,包括喷氨格栅、烟气混合器、脱硝反应器、空气预热器、除尘器,所述脱硝反应器一端连接烟气接入管,该烟气接入管内设置有混合器,该混合器的前端设有喷氨格栅,所述脱硝反应器另一端通过烟气输出管连接除尘器,该除尘器和脱硝反应器之间设有空气预热器,其关键在于:喷氨格栅前端设有旋风分离器,所述脱硝反应器中心线与水平线平行。所述脱硝反应器内垂直布置有催化剂层。烟气从省煤器出来后经旋风分离器除掉烟气中的大颗粒,然后与喷氨格栅喷出的氨气经混合器混合后进入脱硝反应器,在反应器中,烟气中的氮氧化物(NOX)在催化剂的作用下与氨气反应,生成N2和H2O,从而除掉NOX,净化后的烟气进入空气预热器进行热交换,烟气温度由370℃降为150℃左右,然后进入除尘器除尘。该水平式SCR脱硝装置,可减少连接烟道,减少积灰、减少系统阻力、节省导流设施、流场分布流均匀,系统造价和运行费用降低。The technical scheme of the utility model is as follows: a horizontal SCR denitrification reaction device, including an ammonia spray grid, a flue gas mixer, a denitration reactor, an air preheater, and a dust collector, and one end of the denitrification reactor is connected to a flue gas connection The flue gas inlet pipe is provided with a mixer, and the front end of the mixer is provided with an ammonia spray grid. The other end of the denitrification reactor is connected to the dust collector through the flue gas output pipe. There is an air preheater between them, the key point of which is that the front end of the ammonia injection grid is provided with a cyclone separator, and the center line of the denitrification reactor is parallel to the horizontal line. Catalyst layers are vertically arranged in the denitration reactor. After the flue gas comes out of the economizer, the large particles in the flue gas are removed by the cyclone separator, and then mixed with the ammonia gas sprayed from the ammonia injection grid through the mixer, and then enters the denitrification reactor. In the reactor, the flue gas Nitrogen oxides (NOX) react with ammonia under the action of a catalyst to generate N2 and H2O, thereby removing NOX, and the purified flue gas enters the air preheater for heat exchange, and the flue gas temperature drops from 370°C to 150°C ℃, and then enter the dust collector for dust removal. The horizontal SCR denitrification device can reduce connecting flue, reduce dust accumulation, reduce system resistance, save diversion facilities, distribute flow evenly in the flow field, and reduce system cost and operating cost.
本实用新型优点:The utility model advantage:
(1)弯道减少,减少烟气积灰现象,系统压损减少;且气流分布均匀;(1) The number of curves is reduced, the phenomenon of flue gas ash accumulation is reduced, and the pressure loss of the system is reduced; and the air flow is evenly distributed;
(2)主要功能单元直接连接,烟道连接长度缩短,设备成本降低;(2) The main functional units are directly connected, the length of the flue connection is shortened, and the equipment cost is reduced;
(3)系统布置顺畅,可省去导流板和整流板等设备;(3) The system layout is smooth, and equipment such as deflectors and rectifiers can be omitted;
(4)水平式脱硝装置,其高度和直径都有大幅度降低,可减少支撑结构,设备造价降低。(4) The height and diameter of the horizontal denitrification device are greatly reduced, which can reduce the supporting structure and reduce the equipment cost.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是改进前结构示意图。Figure 2 is a schematic diagram of the structure before improvement.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
如图1所示,本实用新型水平式SCR脱硝反应装置,由喷氨格栅1、混合器2、脱硝反应器3、空气预热器4、除尘器5组成,所述脱硝反应器3一端连接烟气接入管8,该烟气接入管8内装有混合器2,该混合器2的前端设有喷氨格栅1,所述脱硝反应器3另一端通过烟气输出管9连接除尘器5,该除尘器5和脱硝反应器3之间设有空气预热器4,其中所述喷氨格栅1前端设有旋风分离器6,所述脱硝反应器3中心线与水平线平行。所述脱硝反应器3内垂直布置有催化剂层7。As shown in Figure 1, the utility model horizontal SCR denitration reaction device is composed of an ammonia injection grid 1, a
工作原理:锅炉产生的烟气,从省煤器引出经烟气接入管8进入旋风分离器6除掉烟气中的大颗粒,然后与喷氨格栅1喷出的氨气经混合器2混合后进入脱硝反应器3,在反应器中,烟气中的氮氧化物(NOX)在催化剂的作用下与氨气反应,生成N2和H2O,除掉NOX,净化后的烟气进入空气预热器4进行热交换,烟气温度由370℃降为150℃左右,然后进入除尘器除尘后排出。Working principle: The flue gas produced by the boiler is drawn from the economizer through the flue gas inlet pipe 8 and enters the
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CNU2007201250495U CN201108807Y (en) | 2007-08-24 | 2007-08-24 | Horizontal SCR denitrification reaction device |
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CNU2007201250495U CN201108807Y (en) | 2007-08-24 | 2007-08-24 | Horizontal SCR denitrification reaction device |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101829499A (en) * | 2010-05-18 | 2010-09-15 | 浙江大学 | SCR (Selective Catalytic Reduction) flue gas denitrification system with structure of optimized ammonia spraying device upstream fluid field |
CN102266722A (en) * | 2011-07-01 | 2011-12-07 | 中电投远达环保工程有限公司 | SCR (Selective Catalyctic Reduction) denitrating process and device for smoke with high dust content |
CN102470319A (en) * | 2009-08-05 | 2012-05-23 | 三菱重工业株式会社 | Device for treating exhaust gas |
CN102658025A (en) * | 2012-05-18 | 2012-09-12 | 中国电力工程顾问集团华北电力设计院工程有限公司 | Low-temperature SCR (selective catalytic reduction) fixed bed fume denitration device for horizontal waste heat boiler |
CN101637700B (en) * | 2009-08-14 | 2012-10-03 | 中电投远达环保工程有限公司 | SCR denitrification process and denitrification device of ammonia injection grid adopting non-unidiameter injection orifices |
CN103007751A (en) * | 2012-12-21 | 2013-04-03 | 江苏科行环境工程技术有限公司 | Process system utilizing preheated air to achieve flue gas denitration |
CN103157374A (en) * | 2013-03-05 | 2013-06-19 | 江苏一同环保工程技术有限公司 | Denitration reactor |
CN103223310A (en) * | 2012-01-25 | 2013-07-31 | 阿尔斯通技术有限公司 | Gas mixing arrangement |
CN105771642A (en) * | 2016-04-29 | 2016-07-20 | 大唐环境产业集团股份有限公司 | Horizontal SCR (selective catalytic reduction) denitration reactor |
CN107737527A (en) * | 2017-11-21 | 2018-02-27 | 青岛双瑞海洋环境工程股份有限公司 | Marine exhaust dedusting denitrification integral system |
CN113209823A (en) * | 2021-05-13 | 2021-08-06 | 安徽威达环保科技股份有限公司 | Low-temperature SCR denitration device and process for waste gas from nonferrous metal Kaldo furnace smelting |
-
2007
- 2007-08-24 CN CNU2007201250495U patent/CN201108807Y/en not_active Expired - Lifetime
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102470319A (en) * | 2009-08-05 | 2012-05-23 | 三菱重工业株式会社 | Device for treating exhaust gas |
US9132391B2 (en) | 2009-08-05 | 2015-09-15 | Mitsubishi Hitachi Power Systems, Ltd. | Air pollution control device |
CN101637700B (en) * | 2009-08-14 | 2012-10-03 | 中电投远达环保工程有限公司 | SCR denitrification process and denitrification device of ammonia injection grid adopting non-unidiameter injection orifices |
CN101829499A (en) * | 2010-05-18 | 2010-09-15 | 浙江大学 | SCR (Selective Catalytic Reduction) flue gas denitrification system with structure of optimized ammonia spraying device upstream fluid field |
CN102266722A (en) * | 2011-07-01 | 2011-12-07 | 中电投远达环保工程有限公司 | SCR (Selective Catalyctic Reduction) denitrating process and device for smoke with high dust content |
CN103223310B (en) * | 2012-01-25 | 2016-01-06 | 阿尔斯通技术有限公司 | Gas mixer |
CN103223310A (en) * | 2012-01-25 | 2013-07-31 | 阿尔斯通技术有限公司 | Gas mixing arrangement |
US10232328B2 (en) | 2012-01-25 | 2019-03-19 | General Electric Technology Gmbh | Gas mixing arrangement |
CN102658025A (en) * | 2012-05-18 | 2012-09-12 | 中国电力工程顾问集团华北电力设计院工程有限公司 | Low-temperature SCR (selective catalytic reduction) fixed bed fume denitration device for horizontal waste heat boiler |
CN103007751A (en) * | 2012-12-21 | 2013-04-03 | 江苏科行环境工程技术有限公司 | Process system utilizing preheated air to achieve flue gas denitration |
CN103157374A (en) * | 2013-03-05 | 2013-06-19 | 江苏一同环保工程技术有限公司 | Denitration reactor |
CN103157374B (en) * | 2013-03-05 | 2015-12-02 | 江苏一同环保工程技术有限公司 | A kind of Benitration reactor |
CN105771642A (en) * | 2016-04-29 | 2016-07-20 | 大唐环境产业集团股份有限公司 | Horizontal SCR (selective catalytic reduction) denitration reactor |
CN107737527A (en) * | 2017-11-21 | 2018-02-27 | 青岛双瑞海洋环境工程股份有限公司 | Marine exhaust dedusting denitrification integral system |
CN113209823A (en) * | 2021-05-13 | 2021-08-06 | 安徽威达环保科技股份有限公司 | Low-temperature SCR denitration device and process for waste gas from nonferrous metal Kaldo furnace smelting |
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