CN201099690Y - Steelmaking converter repair equipment - Google Patents
Steelmaking converter repair equipment Download PDFInfo
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- CN201099690Y CN201099690Y CNU200720087594XU CN200720087594U CN201099690Y CN 201099690 Y CN201099690 Y CN 201099690Y CN U200720087594X U CNU200720087594X U CN U200720087594XU CN 200720087594 U CN200720087594 U CN 200720087594U CN 201099690 Y CN201099690 Y CN 201099690Y
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- stove
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- 238000009628 steelmaking Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims 2
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 41
- 238000012423 maintenance Methods 0.000 abstract description 5
- 239000011449 brick Substances 0.000 description 5
- 239000011819 refractory material Substances 0.000 description 5
- 239000000725 suspension Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Carbon Steel Or Casting Steel Manufacturing (AREA)
Abstract
本实用新型提供一种炼钢转炉修炉设备,包括炉外施工平台(1)和炉内井架(2),在炉顶上口有横梁(8、9),炉内井架(2)固定在炉顶横梁(9)上、插入炉顶上口至炉体锥形腔下部,炉内吊盘(4)通过提升设备(6)的倒链吊挂在炉顶横梁(9)上;炉外施工平台(1)的水平运输滚道(1.1)由炉体维修孔(10)通至炉内井架(2)。炉内井架(2)下端安装有炉体锥形腔施工平台(7),锥形腔施工平台(7)是组装结构,包括有两根横梁(7.2)和两根纵梁(7.1)交叉连接在炉内井架下框架上的主梁和在炉内井架下框架外、连接相邻主梁之间的支梁(7.3)。吊盘通过4个电葫芦的倒链(6)吊挂在炉顶工字钢横梁上,倒链长度以使吊盘到达炉底为准。
The utility model provides a furnace repairing equipment for a steelmaking converter, which comprises a construction platform (1) outside the furnace and a derrick (2) inside the furnace. Insert the top beam (9) on the furnace roof to the lower part of the conical cavity of the furnace body, and hang the hanging pan (4) on the furnace roof beam (9) through the upside down chain of the lifting device (6); outside the furnace The horizontal transport raceway (1.1) of the construction platform (1) leads to the furnace inner derrick (2) through the maintenance hole (10) of the furnace body. Furnace conical chamber construction platform (7) is installed at the lower end of the furnace derrick (2), and the conical cavity construction platform (7) is an assembled structure, including two beams (7.2) and two longitudinal beams (7.1) cross-connected The main beam on the lower frame of the furnace derrick and the support beam (7.3) outside the lower frame of the furnace derrick connecting adjacent main beams. The hanging pan is hung on the I-beam beam on the furnace top through the upside-down chains (6) of four electric hoists.
Description
技术领域technical field
本实用新型涉及一种炼钢转炉修炉设备,属于炼钢转炉修炉领域。The utility model relates to furnace repairing equipment for a steelmaking converter, which belongs to the field of repairing a steelmaking converter.
背景技术Background technique
整体转炉炉底部均为死炉底,所以只能采用上修法进行施工。一般采用修炉塔等专用修炉设备,耐火材料运输和施工人员出入方便,也易于组织施工,保证施工质量和安全。The bottom of the overall converter furnace is a dead bottom, so the construction can only be carried out by the upward repair method. Generally, special furnace repair equipment such as furnace repair towers are used, which is convenient for refractory material transportation and construction personnel to enter and exit, and is also easy to organize construction to ensure construction quality and safety.
如果没有专用修炉设备而采用简易上修法施工时,可在炉内搭设脚手架然后铺跳板进行施工。耐火材料可以从炉内进入,也可以在炉壳上部开口进入。这样会给材料运输和施工人员的进出都带来许多的不便,同时施工的难度比较大,所以施工必须认真进行组织。If there is no special furnace repair equipment and the simple upward repair method is used for construction, scaffolding can be set up in the furnace and then a springboard can be laid for construction. The refractory material can enter from inside the furnace, or through the upper opening of the furnace shell. This will bring a lot of inconvenience to the transportation of materials and the entry and exit of construction personnel. At the same time, the construction is relatively difficult, so the construction must be carefully organized.
修炉塔虽然安全有效,可是价格昂贵(约人民币:900万元),需从国外进口,同时修炉塔仅适用于转炉上部烟罩为活动型。只有这种炉型,才能将修炉塔整体吊装进炉内。对于上部烟罩不是活动型的转炉则不能使用修炉塔。综合以上原因,国内转炉施工极少采用修炉塔,普遍采用简易上修法施工,其砖块易损耗、施工安全性低、施工难度较大、效率低。Although the furnace tower repair is safe and effective, it is expensive (about RMB: 9 million yuan) and needs to be imported from abroad. At the same time, the furnace tower repair is only suitable for the movable upper smoke hood of the converter. Only this type of furnace can hoist the repair tower into the furnace as a whole. For converters whose upper hood is not movable, the repair tower cannot be used. Based on the above reasons, domestic converter construction rarely adopts furnace tower repair, and generally adopts simple upward repair method, which is prone to wear and tear, low construction safety, difficult construction and low efficiency.
发明内容Contents of the invention
本实用新型的目的是设计一种砖块损耗小、施工成本低、施工安全、机械化程度高,减轻操作者劳动强度的炼钢转炉修炉设备。The purpose of this utility model is to design a steelmaking converter repairing equipment with small brick loss, low construction cost, safe construction, high degree of mechanization, and reduced labor intensity of operators.
本实用新型的技术方案:本实用新型的炼钢转炉修炉设备包括炉外施工平台1和炉内井架2,在炉顶上口有横梁8、9,炉内井架2固定在炉顶横梁9上、插入炉顶上口至炉体锥形腔下部,炉内吊盘4通过提升设备6的倒链吊挂在炉顶横梁9上;炉外施工平台1的通道1.1由炉体维修孔10通至炉内井架2。Technical scheme of the present utility model: The steelmaking converter repairing equipment of the present utility model includes a
所述的炼钢转炉修炉设备,炉内井架2下端安装有炉体锥形腔施工平台7,锥形腔施工平台7是组装结构,包括有两根横梁7.2和两根纵梁7.1交叉连接在炉内井架下框架上的主梁和在炉内井架下框架外、连接相邻主梁之间的支梁7.3。In the steelmaking converter repairing equipment, the lower end of the
所述的炼钢转炉修炉设备,吊盘通过4个电葫芦的倒链6吊挂在炉顶工字钢横梁上,倒链长度以使吊盘到达炉底为准。In the steelmaking converter repairing equipment, the hanging pan is hung on the I-beam beam on the top of the furnace through the inverted
所述的炼钢转炉修炉设备,炉外施工平台的通道1.1是水平运输滚道。In the steelmaking converter repairing equipment, the channel 1.1 of the construction platform outside the furnace is a horizontal transport raceway.
所述的炼钢转炉修炉设备,吊盘为组装结构,包括横竖梁连接起来的吊盘骨架和多块板构成的盘面。In the steelmaking converter repairing equipment, the hanging pan is an assembled structure, including a hanging pan skeleton connected by horizontal and vertical beams and a pan surface composed of multiple plates.
所述的炼钢转炉修炉设备,在炉顶上口有横梁8、9上有通过电葫芦的倒链吊挂的吊篮3。The furnace repairing equipment for the steelmaking converter has a hanging
本实用新型的效果:砖块损耗小,施工成本低;提高施工的安全性;增大机械化程度。与专用修炉设备相比成本低廉;与简易上修施工法相比施工简便、安全性大,减轻操作者的劳动强度。The effect of the utility model: the loss of bricks is small, the construction cost is low; the safety of construction is improved; the degree of mechanization is increased. Compared with special furnace repair equipment, the cost is low; compared with the simple upward repair construction method, the construction is simple and safe, and the labor intensity of the operator is reduced.
附图说明Description of drawings
图1是本实用新型的总体结构示意图。Fig. 1 is the overall structural representation of the utility model.
图2是图1的A向示意图。Fig. 2 is a schematic view along the direction A of Fig. 1 .
图3是锥形腔施工平台的骨架结构示意图。Fig. 3 is a schematic diagram of the skeleton structure of the tapered cavity construction platform.
图4是吊盘的骨架结构示意图。Fig. 4 is a schematic diagram of the skeleton structure of the hanging pan.
具体实施方式Detailed ways
如图1、图2:本实用新型的炼钢转炉修炉设备,包括炉外施工平台1和炉内井架2,在炉顶上口有横梁8、9,主梁8为20#工字钢,次梁9为16#槽钢。炉内井架2固定在炉顶横梁9上、插入炉顶上口至炉体锥形腔下部,炉内吊盘4通过四个提升设备6吊挂在炉顶横梁9上,提升设备6的倒链的长度以使吊盘到达炉底为准,并配置4台2吨手拉倒链11作为辅助定位绳。As shown in Figure 1 and Figure 2: The steelmaking converter repairing equipment of the present utility model includes the
炉外施工平台1的通道1.1由炉体维修孔口10通至炉内井架2。通道1.1是水平运输滚道。The channel 1.1 of the
炉内井架2下端安装有炉体锥形腔施工平台7。在炉顶上口横梁8上有通过电葫芦5的倒链吊挂的吊篮3。吊篮是运送耐火材料的,提升采用1台电葫芦(规格按实际需要配置)。Furnace body tapered
如图3:锥形腔施工平台7是组装结构,其骨架包括由两根横梁7.2和两根纵梁7.1交叉连接在炉内井架下框架上的主梁和在炉内井架下框架外、连接相邻主梁之间的支梁7.3组成的框架,再在框架上铺平台板7.4、7.5组成施工平台。平台板7.4、7.5各有两块。As shown in Figure 3: the tapered
如图4:吊盘为组装结构,其骨架由横梁4.1、竖梁4.2和圆框4.3连接起来的,吊盘骨架上放多块平台板构成的吊盘。炉内吊盘提升采用4台提升重量为2000kg为电动倒链,吊盘通过电动、手动倒链与炉顶横梁连接。As shown in Figure 4: the suspension pan is an assembled structure, and its skeleton is connected by a beam 4.1, a vertical beam 4.2 and a round frame 4.3, and a suspension pan composed of multiple platform boards is placed on the suspension pan skeleton. The lifting of the hanging pan in the furnace adopts 4 lifts with a lifting weight of 2000kg as the electric uplink, and the hanging pan is connected to the furnace roof beam through the electric and manual uplink.
炉内电葫芦轨道梁为20#工字钢,井架主梁为16#槽钢,井架及平台的立杆、横杆、支撑杆为∠75mm*75mm*7mm,各连接板为t=8mm钢板。各杆件与连接板用螺杆相连。The track beam of the electric hoist in the furnace is 20# I-beam, the main beam of the derrick is 16# channel steel, the vertical bar, cross bar and support bar of the derrick and platform are ∠75mm*75mm*7mm, and each connecting plate is t=8mm steel plate . Each bar is connected with the connecting plate by a screw.
使用方法:Instructions:
1、将炉外施工平台1现场组装,组装好水平运输滚道及炉内井架等;亦可将炉内井架部件吊于炉内在炉内组装;1. Assemble the
2、将水平运输滚道与炉体维修孔10连接;2. Connect the horizontal transport raceway with the
3、通过炉外施工平台及水平运输滚道,将炉内井架2及吊盘组装所用零部件运至转炉口;3. Through the construction platform outside the furnace and the horizontal transport raceway, the components used in the assembly of the
4、在炉口先安装电葫芦的轨道梁及井架主梁;4. Install the track beam of the electric hoist and the main beam of the derrick at the furnace mouth;
5、装入炉内组装井架2及锥形腔施工平台7(施工平台7只组装井架下部靠维修孔一侧部分);5. Put it into the furnace to assemble the
6、将电葫芦及电动倒链从施工孔引入井架施工平台上,用手拉倒链将电葫芦等提升至轨道梁并安装;6. Introduce the electric hoist and the electric chain down from the construction hole to the derrick construction platform, and lift the electric hoist to the track beam and install it by pulling the chain down by hand;
7、将铝合金伸缩梯放入炉内作为施工人员上下的通道,在炉底组装炉内吊盘骨架,并铺上吊盘平台板,将组装完后的吊盘4提升至炉内井架2下口,砌筑炉底砖,当炉底砖砌筑完后,再放下吊盘,在吊盘上砌炉壁墙砖。7. Put the aluminum alloy telescopic ladder into the furnace as a passage for the construction personnel to go up and down, assemble the hanging pan skeleton in the furnace at the bottom of the furnace, and lay the hanging pan platform board, and lift the assembled hanging
8、当炉壁墙砖砌至施工孔下部时,组装完炉内井架施工平台7的框架,把吊盘上的平台板拆除并安装在井架平台上,将吊盘放至炉底并分解,同时,将电葫芦及电动倒链等拆除,将备件从维修孔运出炉外。8. When the furnace wall is bricked to the lower part of the construction hole, the frame of the
9、利用炉内井架平台2砌筑施工锥形腔,此时耐火材料从炉口进入。9. Use the
10、炉内所有耐材砌筑完毕后,从炉口将井架拆除。10. After all the refractory materials in the furnace are built, remove the derrick from the furnace mouth.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNU200720087594XU CN201099690Y (en) | 2007-10-18 | 2007-10-18 | Steelmaking converter repair equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CNU200720087594XU CN201099690Y (en) | 2007-10-18 | 2007-10-18 | Steelmaking converter repair equipment |
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CN201099690Y true CN201099690Y (en) | 2008-08-13 |
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CNU200720087594XU Expired - Fee Related CN201099690Y (en) | 2007-10-18 | 2007-10-18 | Steelmaking converter repair equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102719592A (en) * | 2011-03-30 | 2012-10-10 | 鞍钢股份有限公司 | Large-scale converter lining masonry method |
CN103884184A (en) * | 2014-03-27 | 2014-06-25 | 中国三冶集团有限公司机械安装工程公司 | Vertical continuous annealing furnace refractory material and lining installing method and movable installing platform |
-
2007
- 2007-10-18 CN CNU200720087594XU patent/CN201099690Y/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102719592A (en) * | 2011-03-30 | 2012-10-10 | 鞍钢股份有限公司 | Large-scale converter lining masonry method |
CN103884184A (en) * | 2014-03-27 | 2014-06-25 | 中国三冶集团有限公司机械安装工程公司 | Vertical continuous annealing furnace refractory material and lining installing method and movable installing platform |
CN103884184B (en) * | 2014-03-27 | 2015-10-21 | 中国三冶集团有限公司 | The resistance to material of a kind of vertical continuous annealing furnace, liner installation method and movable mounting platform |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080813 Termination date: 20131018 |