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CN201098734Y - A new type of plug rod bottom pouring type molten iron pouring ladle - Google Patents

A new type of plug rod bottom pouring type molten iron pouring ladle Download PDF

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Publication number
CN201098734Y
CN201098734Y CNU2007201783358U CN200720178335U CN201098734Y CN 201098734 Y CN201098734 Y CN 201098734Y CN U2007201783358 U CNU2007201783358 U CN U2007201783358U CN 200720178335 U CN200720178335 U CN 200720178335U CN 201098734 Y CN201098734 Y CN 201098734Y
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rod
pouring
pouring ladle
plug
cross bar
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刘正
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)

Abstract

本实用新型涉及一种浇注包,具体为一种新型塞杆底注式铁水浇注包。包括:浇注包体和流量调节控制机构,其中,浇注包体上设有浇注包框架,浇注包框架与外壁固定,外壁内侧设有保温耐火材料,浇注包体的底部设有塞杯,流量控制机构固定在与浇注包框架和外壁连接的辅助支架上,气缸垂直固定在辅助支架的边缘,气缸的活塞杆与横杆一端连接,横杆通过销轴与辅助支架连接,销轴与气缸之间设有与横杆相接处的流量调节杆,横杆的另一端与塞杆连接,塞杆垂直设置在塞杯的正上方。本实用新型结构简单、操作方便、流量稳定、启闭控制迅速、价格低廉,可广泛应用于汽车、压缩机、机械制造业等现代化铸造自动生产线的优质、高速、高频率的浇注需要。

The utility model relates to a pouring ladle, in particular to a novel plug rod bottom injection type molten iron pouring ladle. Including: pouring ladle body and flow adjustment control mechanism, wherein, the pouring ladle body is provided with a pouring ladle frame, the pouring ladle frame is fixed to the outer wall, the inner side of the outer wall is provided with heat preservation and refractory materials, the bottom of the pouring ladle body is provided with a plug cup, and the flow control The mechanism is fixed on the auxiliary bracket connected with the casting ladle frame and the outer wall. The cylinder is vertically fixed on the edge of the auxiliary bracket. The piston rod of the cylinder is connected to one end of the cross bar. The cross bar is connected to the auxiliary bracket through a pin shaft. A flow regulating rod connected to the cross bar is provided, the other end of the cross bar is connected with the stopper rod, and the stopper rod is vertically arranged directly above the stopper cup. The utility model has the advantages of simple structure, convenient operation, stable flow, rapid opening and closing control, and low price, and can be widely used in high-quality, high-speed, and high-frequency pouring needs of modern automatic casting production lines such as automobiles, compressors, and machinery manufacturing industries.

Description

一种新型塞杆底注式铁水浇注包 A new type of plug rod bottom pouring type molten iron pouring ladle

技术领域technical field

本实用新型涉及一种浇注包,具体为一种新型塞杆底注式铁水浇注包。The utility model relates to a pouring ladle, in particular to a novel plug rod bottom injection type molten iron pouring ladle.

背景技术Background technique

传统的铁水浇注方法是人工用桶形浇包进行操作,这样,随着包内铁水量的变化,包体的倾转角度也须不断变化,所以出铁水的高度和流量不稳定,造成铁水对砂型的压力忽大忽小直接影响浇注质量,同时,人工浇注不但不能适应高效高速自动造型线的节奏,而且由于工作环境的恶劣直接危害浇注工人的安全和健康。人们迫切的需要一种操作简单、流量稳定、能够大大降低劳动强度的浇注包。The traditional method of pouring molten iron is to manually use a barrel-shaped ladle. In this way, with the change of the amount of molten iron in the ladle, the tilting angle of the ladle must also change continuously, so the height and flow of molten iron are unstable, resulting in the impact of molten iron on the ladle. The pressure of the sand mold will directly affect the pouring quality. At the same time, manual pouring not only cannot adapt to the rhythm of the high-efficiency and high-speed automatic molding line, but also directly endangers the safety and health of pouring workers due to the harsh working environment. People urgently need a casting ladle with simple operation, stable flow rate and greatly reduced labor intensity.

发明内容Contents of the invention

本实用新型的目的是为了克服利用现有浇注包操作麻烦、操作复杂、劳动强度大等缺陷,而设计的一种结构简单、操作方便、流量稳定、能够随时控制启闭,可广泛应用于铸造行业各种零件铸造的新型塞杆底注式铁水浇注包。The purpose of this utility model is to overcome the disadvantages of using the existing casting ladle such as troublesome operation, complicated operation, and high labor intensity. A new type of plug rod bottom injection molten iron ladle for casting various parts in the industry.

本实用新型的技术方案如下:一种新型塞杆底注式铁水浇注包,包括:浇注包体和流量调节控制机构,其中,浇注包体上设有浇注包框架,浇注包框架与外壁固定,外壁内侧设有保温耐火材料,浇注包体的底部设有塞杯,流量控制机构固定在与浇注包框架和外壁连接的辅助支架上,气缸垂直固定在辅助支架的边缘,气缸的活塞杆与横杆一端连接,横杆通过销轴与辅助支架连接,销轴与气缸之间设有与横杆相接处的流量调节杆,横杆的另一端与塞杆连接,塞杆垂直设置在塞杯的正上方。The technical scheme of the utility model is as follows: a new plug rod bottom pouring type molten iron pouring ladle, comprising: a pouring ladle body and a flow adjustment control mechanism, wherein the pouring ladle body is provided with a pouring ladle frame, and the pouring ladle frame is fixed to the outer wall, The inner side of the outer wall is equipped with heat-resisting refractory material, the bottom of the pouring ladle is provided with a plug cup, the flow control mechanism is fixed on the auxiliary support connected with the pouring ladle frame and the outer wall, the cylinder is vertically fixed on the edge of the auxiliary support, the piston rod of the cylinder is connected to the horizontal One end of the rod is connected, and the cross rod is connected with the auxiliary bracket through the pin shaft. There is a flow regulating rod connected with the cross rod between the pin shaft and the cylinder. The other end of the cross rod is connected with the plug rod, and the plug rod is vertically arranged in the plug cup directly above the .

如上所述的新型塞杆底注式铁水浇注包,其中,浇注包框架上设有挂耳。The novel plug rod bottom pouring type molten iron casting ladle as described above, wherein, the casting ladle frame is provided with hanging lugs.

如上所述的新型塞杆底注式铁水浇注包,其中,塞杯为一圆台或圆柱形通孔。The novel stopper rod bottom injection type molten iron ladle as described above, wherein the stopper cup is a round platform or a cylindrical through hole.

如上所述的新型塞杆底注式铁水浇注包,其中,流量调节杆上设有螺杆,可以上下进行高度调节。As mentioned above, the new stopper rod bottom injection type molten iron pouring ladle, wherein the flow regulating rod is provided with a screw rod, which can be adjusted in height up and down.

如上所述的新型塞杆底注式铁水浇注包,其中,辅助支架上设有支架杆,支架杆的一端与辅助支架固定,另一端设有穿过塞杆的套管;横杆与套管间设有弹簧。In the novel plug rod bottom injection type molten iron pouring ladle as described above, a support rod is provided on the auxiliary support, one end of the support rod is fixed to the auxiliary support, and the other end is provided with a sleeve passing through the plug rod; the cross bar and the sleeve There are springs in between.

如上所述的新型塞杆底注式铁水浇注包,其中,塞杆与塞杯接触的一端为一球面或一锥形结构。In the novel plug rod bottom pouring type molten iron ladle as described above, the end of the plug rod in contact with the plug cup is a spherical or conical structure.

本实用新型结构简单、操作方便、流量稳定、启闭控制迅速、价格低廉,可广泛应用于汽车、压缩机、机械制造业等现代化铸造自动生产线的优质、高速、高频率的浇注需要。The utility model has the advantages of simple structure, convenient operation, stable flow, rapid opening and closing control, and low price, and can be widely used in high-quality, high-speed, and high-frequency pouring needs of modern automatic casting production lines such as automobiles, compressors, and machinery manufacturing industries.

附图说明Description of drawings

图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

图中,1.塞杆2.挂耳3.浇注包框架4.外壁5.保温耐火材料6.塞杯7.辅助支架8.气缸9.流量调节杆10.销轴11.横杆12.支架杆13.弹簧14.套管In the figure, 1. Plug rod 2. Hanging lug 3. Casting ladle frame 4. Outer wall 5. Thermal insulation refractory material 6. Plug cup 7. Auxiliary bracket 8. Cylinder 9. Flow adjustment rod 10. Pin shaft 11. Cross bar 12. Bracket rod 13. Spring 14. Sleeve

具体实施方式Detailed ways

如图所示,本实用新型包括:浇注包体和流量调节控制机构,其中,浇注包体上设有浇注包框架3,浇注包框架3与外壁4固定,外壁内侧设有保温耐火材料5,浇注包体的底部设有塞杯6,流量控制机构固定在与浇注包框架3和外壁4连接的辅助支架7上,气缸8垂直固定在辅助支架7的边缘,气缸8的活塞杆与横杆11一端连接,横杆11通过销轴10与辅助支架7连接,销轴10与气缸8之间设有与横杆11相接处的流量调节杆9,横杆11的另一端与塞杆1连接,塞杆1垂直的设置在塞杯6的正上方。浇注包框架3上设有挂耳2;塞杯6为一圆台或圆柱形通孔;流量调节杆9上设有螺杆,可以上下进行高度调节;辅助支架7上设有支架杆12,支架杆12的一端与辅助支架7固定,另一端设有穿过塞杆1的套管14,横杆11和塞杆1连接处与套管14间设有弹簧13;塞杆1与塞杯6接触的一端为一球面或一锥形结构。As shown in the figure, the utility model includes: a casting bag body and a flow adjustment control mechanism, wherein a casting bag frame 3 is provided on the casting bag body, and the pouring bag frame 3 is fixed to the outer wall 4, and the inner side of the outer wall is provided with a thermal insulation refractory material 5, The bottom of the casting ladle is provided with a plug cup 6, the flow control mechanism is fixed on the auxiliary support 7 connected with the pouring ladle frame 3 and the outer wall 4, the cylinder 8 is vertically fixed on the edge of the auxiliary support 7, the piston rod of the cylinder 8 and the cross bar 11 is connected at one end, the cross bar 11 is connected with the auxiliary bracket 7 through the pin shaft 10, the flow regulating rod 9 at the junction with the cross bar 11 is arranged between the pin shaft 10 and the cylinder 8, the other end of the cross bar 11 is connected with the plug rod 1 Connected, the stopper rod 1 is vertically arranged directly above the stopper cup 6 . The pouring ladle frame 3 is provided with hanging lugs 2; the plug cup 6 is a round platform or a cylindrical through hole; the flow regulating rod 9 is provided with a screw rod, which can be adjusted up and down; the auxiliary support 7 is provided with a support rod 12, and the support rod One end of 12 is fixed with the auxiliary bracket 7, and the other end is provided with a sleeve 14 passing through the stopper rod 1, and a spring 13 is provided between the joint between the cross bar 11 and the stopper rod 1 and the sleeve 14; the stopper rod 1 is in contact with the stopper cup 6 One end is a spherical or a conical structure.

本实用新型使用过程中,非浇注状态时塞杯6的口部被塞杆1的球形头封堵而闭合。当气缸8的活塞向下运动时,则通过横杆11将塞杆1拉起,使闭合的塞杆1与塞杯6脱开,此时浇注包体内的高温金属溶液即通过塞杆1与塞杯6的间隙流出包体注入砂型。完成浇注时,气缸8的活塞向上运动推动塞杆1向下运动并与塞杯6接触形成闭合。通过对压缩空气的控制即可实现浇注过程。During the use of the utility model, the mouth of the stopper cup 6 is blocked and closed by the spherical head of the stopper rod 1 during the non-pouring state. When the piston of the cylinder 8 moves downward, the stopper rod 1 is pulled up by the cross bar 11, so that the closed stopper rod 1 and the stopper cup 6 are disengaged. The gap of the stopper cup 6 flows out of the inclusion and injects into the sand mold. When pouring is completed, the piston of the cylinder 8 moves upwards to push the stopper rod 1 to move down and contact the stopper cup 6 to form a closure. The pouring process can be realized by controlling the compressed air.

本实用新型利用杠杆原理来控制高温金属溶液的流出量,大大减轻了以往人们手工倾倒的劳动强度,且更加安全和方便;塞杆的球面结构和塞杯的圆柱或圆台状结构,使得二者密封时更加紧密,能够有效的组织高温金属溶液的流出;弹簧起到了缓冲作用,减少了塞杆与塞杯的冲击,延长了本实用新型的使用寿命;通过对流量调节杆的上下调节,进而调节了塞杆的提升高度,改变了塞杆与塞杯的间隙大小,从而控制金属液体的流量大小即浇注速度,节约了劳动时间。本实用新型实现了快速平稳的浇注过程,既易于调整浇注速度,保证铸件质量和高生产率,又改变了浇注工人的繁重劳动和恶劣的工作环境。The utility model uses the principle of leverage to control the outflow of high-temperature metal solution, which greatly reduces the labor intensity of manual dumping in the past, and is safer and more convenient; the spherical structure of the stopper rod and the cylindrical or conical structure of the stopper cup make both It is more tightly sealed and can effectively prevent the outflow of high-temperature metal solution; the spring acts as a buffer, reducing the impact of the plug rod and the plug cup, and prolonging the service life of the utility model; by adjusting the flow adjustment rod up and down, and then The lifting height of the stopper rod is adjusted, and the gap between the stopper rod and the stopper cup is changed, so as to control the flow rate of the metal liquid, that is, the pouring speed, and save labor time. The utility model realizes a fast and stable pouring process, is easy to adjust the pouring speed, ensures casting quality and high productivity, and changes the heavy labor and harsh working environment of pouring workers.

Claims (5)

1.一种新型塞杆底注式铁水浇注包,包括:浇注包体和流量控制机构,其特征在于:浇注包体上设有浇注包框架(3),浇注包框架(3)与外壁(4)固定,外壁内侧设有保温耐火材料(5),浇注包体的底部设有塞杯(6),流量控制机构固定在与浇注包框架(3)和外壁(4)连接的辅助支架(7)上,气缸(8)垂直固定在辅助支架(7)的边缘,气缸(8)的活塞杆与横杆(11)一端连接,横杆(11)通过销轴(10)与辅助支架(7)连接,销轴(10)与气缸(8)之间设有与横杆(11)相接处的流量调节杆(9),横杆(11)的另一端与塞杆(1)连接,塞杆(1)垂直的设置在塞杯(6)的正上方。1. A novel plug rod bottom injection type molten iron pouring ladle, comprising: a pouring ladle body and a flow control mechanism, characterized in that: the pouring ladle body is provided with a pouring ladle frame (3), and the pouring ladle frame (3) is connected to the outer wall ( 4) Fixed, the inner side of the outer wall is provided with thermal insulation refractory material (5), the bottom of the pouring ladle is provided with a plug cup (6), and the flow control mechanism is fixed on the auxiliary bracket ( 7), the cylinder (8) is vertically fixed on the edge of the auxiliary bracket (7), the piston rod of the cylinder (8) is connected to one end of the cross bar (11), and the cross bar (11) is connected to the auxiliary bracket ( 7) Connection, between the pin shaft (10) and the cylinder (8), there is a flow regulating rod (9) connected to the cross bar (11), and the other end of the cross bar (11) is connected to the plug rod (1) , the stopper rod (1) is vertically arranged directly above the stopper cup (6). 2.如权利要求1所述的新型塞杆底注式铁水浇注包,其特征在于:辅助支架(7)上设有支架杆(12),支架杆(12)的一端与辅助支架(7)固定,另一端设有穿过塞杆(1)的套管(14),横杆(11)和塞杆(1)连接处与套管(14)间设有弹簧(13)。2. The new plug rod bottom injection type molten iron pouring ladle as claimed in claim 1, characterized in that: a support rod (12) is provided on the auxiliary support (7), and one end of the support rod (12) is connected to the auxiliary support (7) fixed, the other end is provided with a sleeve (14) passing through the plug rod (1), and a spring (13) is provided between the joint between the cross bar (11) and the plug rod (1) and the sleeve (14). 3.如权利要求1所述的新型塞杆底注式铁水浇注包,其特征在于:塞杆(1)与塞杯(6)接触的一端为一球面或一锥形结构。3. The novel plug rod bottom pouring type molten iron ladle as claimed in claim 1, characterized in that: the end of the plug rod (1) in contact with the plug cup (6) is a spherical or conical structure. 4.如权利要求1所述的新型塞杆底注式铁水浇注包,其特征在于:流量调节杆(9)上设有螺杆,可以上下进行高度调节。4. The new plug rod bottom injection type molten iron pouring ladle as claimed in claim 1, characterized in that: the flow regulating rod (9) is provided with a screw rod, which can be adjusted up and down. 5.如权利要求1所述的新型塞杆底注式铁水浇注包,其特征在于:塞杯(6)为一圆台或圆柱形通孔。5. The novel plug rod bottom pouring type molten iron ladle as claimed in claim 1, characterized in that: the plug cup (6) is a round platform or a cylindrical through hole.
CNU2007201783358U 2007-10-09 2007-10-09 A new type of plug rod bottom pouring type molten iron pouring ladle Expired - Fee Related CN201098734Y (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102847928A (en) * 2012-08-28 2013-01-02 芜湖新兴铸管有限责任公司 Nozzle plugging tool for continuous casting production
CN103706782A (en) * 2014-01-15 2014-04-09 浙江杭机铸造有限公司 Plug pulling device of stationary ladle sprue cup
CN107716910A (en) * 2017-11-20 2018-02-23 中车戚墅堰机车车辆工艺研究所有限公司 Bottom pour ladle and bottom gating
CN109665853A (en) * 2018-12-21 2019-04-23 武汉钢铁集团耐火材料有限责任公司 Hot-metal bottle working lining brick of the dust-removing powder containing stopper and preparation method thereof
CN110026534A (en) * 2019-04-24 2019-07-19 上海应用技术大学 It is a kind of for melting the quantitative rising pouring device of ingot processed
CN111842868A (en) * 2020-08-15 2020-10-30 永红保定铸造机械有限公司 Pouring ladle flow adjusting device for pouring system
CN111940712A (en) * 2020-08-26 2020-11-17 江苏飞锦达科技有限公司 Bearing type pouring ladle and continuous pouring equipment for casting
CN115106518A (en) * 2022-05-31 2022-09-27 山东汇金股份有限公司 Bottom pouring type coupler for lifting pouring ladle plug rod

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102847928A (en) * 2012-08-28 2013-01-02 芜湖新兴铸管有限责任公司 Nozzle plugging tool for continuous casting production
CN103706782A (en) * 2014-01-15 2014-04-09 浙江杭机铸造有限公司 Plug pulling device of stationary ladle sprue cup
CN107716910A (en) * 2017-11-20 2018-02-23 中车戚墅堰机车车辆工艺研究所有限公司 Bottom pour ladle and bottom gating
CN109665853A (en) * 2018-12-21 2019-04-23 武汉钢铁集团耐火材料有限责任公司 Hot-metal bottle working lining brick of the dust-removing powder containing stopper and preparation method thereof
CN110026534A (en) * 2019-04-24 2019-07-19 上海应用技术大学 It is a kind of for melting the quantitative rising pouring device of ingot processed
CN111842868A (en) * 2020-08-15 2020-10-30 永红保定铸造机械有限公司 Pouring ladle flow adjusting device for pouring system
CN111940712A (en) * 2020-08-26 2020-11-17 江苏飞锦达科技有限公司 Bearing type pouring ladle and continuous pouring equipment for casting
CN115106518A (en) * 2022-05-31 2022-09-27 山东汇金股份有限公司 Bottom pouring type coupler for lifting pouring ladle plug rod
CN115106518B (en) * 2022-05-31 2023-06-27 山东汇金股份有限公司 Coupler for lifting bottom pouring type ladle plug rod

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