CN201093842Y - Wood drying machine - Google Patents
Wood drying machine Download PDFInfo
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- CN201093842Y CN201093842Y CNU200720056457XU CN200720056457U CN201093842Y CN 201093842 Y CN201093842 Y CN 201093842Y CN U200720056457X U CNU200720056457X U CN U200720056457XU CN 200720056457 U CN200720056457 U CN 200720056457U CN 201093842 Y CN201093842 Y CN 201093842Y
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及一种木材干燥设备,更具体地说是一种木材干燥机。The utility model relates to a wood drying device, more specifically a wood drying machine.
【背景技术】【Background technique】
目前,公知的木材干燥方法可分为机械干燥、化学干燥和热力干燥三类,其中尤以热力干燥法应用最为普遍。木材的常规干燥机是由壳体、加热器、循环风机以及进排气装置等设备组成。一般的干燥过程是先将湿木材合理堆垛,然后装入干燥机壳体内,再通过干燥机内部设备的相互协作,从而创造一个人工的环境,使木材由湿变干。常规干燥通常是以常压下0.1MPa的湿空气作为干燥介质,在干燥过程中无论是从木材中蒸发出来的水分,还是根据不同的干燥工艺阶段包括:预热处理、中间处理、平衡处理及终了处理向干燥机体内加入的水蒸汽,均是通过机体上的进、排气装置以换气的方式排出。因此,排气热损失很大,能耗较高。在常规干燥过程中一般把空气的温度、相对湿度和气流速度作为控制木材干燥过程的“三要素”。常压高温干燥的干燥速度慢、成本高,尺寸稳定性不够好,不能够保持较高的平衡含水率,易使木材导致较大的含水率梯度和应力,不能确保木材的干燥质量和效率,然而,在影响木材内部水分移动和表面蒸发强度的外部因素中,周围空气的压力也同样是一个决定性的因素,因此需要有一种充分考虑了外界压力影响的基础之上,加压干燥的木材干燥机。At present, the known wood drying methods can be divided into three categories: mechanical drying, chemical drying and thermal drying, among which the thermal drying method is the most commonly used. A conventional wood dryer is composed of a shell, a heater, a circulating fan, and an intake and exhaust device. The general drying process is to stack the wet wood reasonably first, then put it into the shell of the dryer, and then through the mutual cooperation of the internal equipment of the dryer, an artificial environment is created to make the wood change from wet to dry. Conventional drying usually uses humid air of 0.1MPa under normal pressure as the drying medium. During the drying process, whether it is the water evaporated from the wood, or according to different drying process stages: preheating treatment, intermediate treatment, balance treatment and After the final treatment, the water vapor added to the drying body is exhausted through the air intake and exhaust devices on the body. Therefore, the exhaust heat loss is large and the energy consumption is high. In the conventional drying process, the air temperature, relative humidity and air velocity are generally used as the "three elements" to control the wood drying process. Atmospheric pressure and high temperature drying has slow drying speed, high cost, and insufficient dimensional stability. It cannot maintain a high equilibrium moisture content, which can easily cause large moisture content gradients and stresses in wood, and cannot ensure the drying quality and efficiency of wood. However, in the external factors that affect the movement of moisture inside the wood and the intensity of surface evaporation, the pressure of the surrounding air is also a decisive factor, so it is necessary to have a method that fully considers the influence of external pressure. machine.
【实用新型内容】【Content of utility model】
本实用新型目的是克服了服现有技术中木材常规干燥设备能耗较高,以及常压高温干燥易导致较大的含水率梯度进而易产生开裂、皱缩等干燥缺陷的不足,提供了一种可将木材在高于常压的压力环境下进行干燥或高温热处理,不易使木材导致较大的含水率梯度和应力,确保木材的干燥质量和效率的木材干燥机。The purpose of the utility model is to overcome the disadvantages of high energy consumption of conventional wood drying equipment in the prior art, and that drying under normal pressure and high temperature can easily lead to a large moisture content gradient and thus easily produce drying defects such as cracking and shrinkage, and provides a It is a kind of wood drying machine that can dry wood under a pressure environment higher than normal pressure or heat treatment at high temperature, which is not easy to cause a large moisture content gradient and stress in wood, and ensures the drying quality and efficiency of wood.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种木材干燥机,其特征在于:其包括带有门的可密封的压力容器,在压力容器内设有将压力容器分隔为相互连通的干燥腔和换热腔的内隔板,在所述的换热腔内设有的加热器,在所述的干燥腔和换热腔之间设有循环风机,在压力容器上设有与外界相通的安全阀,在压力容器上设有降温装置。A kind of wood drying machine is characterized in that: it comprises a sealable pressure vessel with a door, and an inner partition that separates the pressure vessel into a drying chamber and a heat exchange chamber that are connected to each other is arranged in the pressure vessel, and in the A heater is provided in the heat exchange chamber, a circulation fan is provided between the drying chamber and the heat exchange chamber, a safety valve communicating with the outside is provided on the pressure vessel, and a cooling device is provided on the pressure vessel.
如上所述的一种木材干燥机,其特征在于所述的降温装置包括在循环风机进风口一侧设置的热交换器,所述热交换器内的介质为水或油。A wood dryer as described above is characterized in that the cooling device includes a heat exchanger arranged on the side of the air inlet of the circulating fan, and the medium in the heat exchanger is water or oil.
如上所述的一种木材干燥机,其特征在于所述的降温装置还包括设置在压力容器一侧上的进风口和另一侧的出风口。A wood dryer as described above is characterized in that the cooling device further includes an air inlet on one side of the pressure vessel and an air outlet on the other side.
如上所述的一种木材干燥机,其特征在于所述的安全阀外连接有排气冷凝装置,排气冷凝装置包括排气冷凝器和液体收集器,排气冷凝器的入口和安全阀的出口相连。A wood dryer as described above is characterized in that an exhaust condensing device is connected outside the safety valve, the exhaust condensing device includes an exhaust condenser and a liquid collector, the inlet of the exhaust condenser and the outlet of the safety valve The outlet is connected.
如上所述的一种木材干燥机,其特征在于所述的干燥腔底部设有可供运材小车进出的轨道。A wood drying machine as described above is characterized in that the bottom of the drying chamber is provided with a track for the entry and exit of the wood transport trolley.
如上所述的一种木材干燥机,其特征在于所述的压力容器上设有水蒸气入口。A wood dryer as described above is characterized in that the pressure vessel is provided with a water vapor inlet.
如上所述的一种木材干燥机,其特征在于所述的压力容器横截面为圆形,内隔板将压力容器的内腔分隔为个弧形的换热腔和一个方形干燥腔。A wood dryer as described above is characterized in that the cross-section of the pressure vessel is circular, and the inner partition divides the inner chamber of the pressure vessel into an arc-shaped heat exchange chamber and a square drying chamber.
如上所述的一种木材干燥机,其特征在于所述的循环风机为无蜗壳式离心风机,风机叶轮轴和压力容器之间设有机械密封装置。A wood dryer as described above is characterized in that the circulating fan is a volute-less centrifugal fan, and a mechanical sealing device is provided between the fan impeller shaft and the pressure vessel.
如上所述的一种木材干燥机,其特征在于所述的压力容器底部设有排放阀。A wood dryer as described above is characterized in that a discharge valve is provided at the bottom of the pressure vessel.
如上所述的一种木材干燥机,其特征在于所述的压力容器的容器壁内夹有保温层。A wood dryer as described above is characterized in that an insulating layer is sandwiched in the container wall of the pressure vessel.
与现有技术相比,本实用新型有如下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型采用压力容器,在整个压力式干燥过程中,不需要通过换气的方式排出木材中蒸发出来的水分,而且在加压高温条件下能够保持较高的平衡含水率,不易使木材导致较大的含水率梯度和应力,使木材中水分在比较高的温度下汽化与蒸发,从而达到优质、快速干燥的目的,不需要通过换气的方式排出木材中蒸发出来的水分,排气损失较低。1. The utility model adopts a pressure vessel. During the entire pressure drying process, the moisture evaporated from the wood does not need to be discharged by means of ventilation, and can maintain a relatively high equilibrium moisture content under pressurized high temperature conditions, which is not easy to use Wood leads to a large moisture content gradient and stress, so that the moisture in the wood is vaporized and evaporated at a relatively high temperature, so as to achieve the purpose of high-quality and fast drying. Lower gas loss.
2、本实用新型设有排气冷凝装置,可将高温干燥过程中产生的有机挥发物进行有效的冷凝收集,减少了干燥过程中有机物排放及热污染。2. The utility model is equipped with an exhaust condensing device, which can effectively condense and collect the organic volatiles produced during the high-temperature drying process, reducing the discharge of organic matter and heat pollution during the drying process.
【附图说明】【Description of drawings】
图1是本实用新型竖向剖面示意图;Fig. 1 is a schematic diagram of a vertical section of the utility model;
图2是本实用新型气流示意图;Fig. 2 is the utility model airflow schematic diagram;
图3是本实用新型横截面示意图;Fig. 3 is a schematic cross-sectional view of the utility model;
图4是本实用新型横向剖面示意图。Fig. 4 is a schematic cross-sectional view of the utility model.
【具体实施方式】【Detailed ways】
一种木材干燥机,其包括带有门16的密封的压力容器1,压力容器1的容器壁内夹有保温层106。在压力容器1内设有将压力容器1分隔为相互连通的干燥腔101和换热腔102的内隔板2,所述的压力容器1横截面为圆形,内隔板2将压力容器1的内腔分隔为3个弧形的换热腔102和一个方形干燥腔101。在所述的换热腔102内设有的加热器3,在所述的干燥腔101和换热腔102之间设有循环风机4,在压力容器1上设有与外界相通的安全阀5和降温装置6。所述的降温装置6包括在循环风机4进风口一侧设置的热交换器7,所述热交换器7内的介质为水或油。所述的降温装置6还包括设置在压力容器1底侧上的进风口103和顶侧的出风口104。所述的安全阀5外连接有排气冷凝装置8,排气冷凝装置8包括排气冷凝器9和液体收集器11,排气冷凝器9的入口和安全阀5的出口相连。所述的干燥腔101底部设有可供运材小车进出的轨道12。所述的压力容器上设有水蒸气入口105。所述的循环风机4为无蜗壳式离心风机,风机叶轮轴和压力容器1之间设有机械密封装置13。所述的压力容器1底部设有排放阀14,顶部连接有压力表15。A wood drying machine, which comprises a sealed
压力容器1内部有截面近似方形的隔板2结构将压力容器1内部分为干燥腔101和换热腔102,干燥腔102内有不少于1台的运材小车17,以方便木材的进出;加热器3分为上、左、右三大组,分别位于上、左、右三个换热腔内。Inside the
首先将待处理木材采用纵向留空格堆积法或采用钻孔隔条码放于运载小车17上,之后将运载小车17推入干燥腔101内,并关闭门16,此时可根据待处理木材初含水率的具体情况,先打开位于压力容器1顶部的水蒸汽入口105在通入适量水蒸汽后关闭水蒸汽入口105,启动循环风机4,并将导热油或水等热媒通入加热器3,在循环风机4的驱动下,机体内的蒸汽介质在加热器3处获得热量,再以对流换热为主的热传递方式传递给待处理的木材,同时将从木材中蒸发出来的水分带出材堆;伴随着干燥过程的进行,压力容器1内介质的温度和水蒸汽压力将不断上升,当内部压力超过安全阀5的设定值时,多余的高温蒸汽则从安全阀5的泄压口排出,并进入排气冷凝器8内冷凝,经冷凝后得到的液态产物则通过液体收集器11收集;在干燥过程中积聚在压力容器1底部的凝结水,可通过打开位于压力容器1底部的排放阀14排除;木材的具体处理温度和环境压力要根据待处理材的具体情况和干燥质量要求等因素来确定,一般的处理温度在100~240℃之间,环境压力控制在0.2~0.8MPa之间;待处理过程结束后,关闭热媒阀门,并首先启用水冷或油冷降温装置6,在循环风机4的驱动下,以对流换热为主的热转递方式快速降温,当压力容器1内的温度降低到80~90℃之间时,要再次打开位于压力容器起1顶部的水蒸汽入口3通入适量水蒸汽,对木材进行平衡处理,以调节木材的终含水率和释放干燥应力,待平衡处理过程结束后,再打开位于压力容器1底部的进风口103和位于压力容器1顶部的出风口104,即启动风冷系统降温。当温度下降到30~50℃时,开启门16,将处理好的木材卸出,进而完成处理过程。Firstly, the wood to be treated is placed on the
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102840741A (en) * | 2011-06-23 | 2012-12-26 | 苏州五方光电科技有限公司 | Lens drying device |
CN105627706A (en) * | 2016-03-18 | 2016-06-01 | 浙江安吉双虎竹木业有限公司 | All-direction circulating heat supply oven system |
CN105651016A (en) * | 2016-03-18 | 2016-06-08 | 浙江安吉双虎竹木业有限公司 | Plate drying device |
CN106152772A (en) * | 2016-08-29 | 2016-11-23 | 广西横县威林木材市场投资有限公司 | A single box track type wood veneer drying device |
-
2007
- 2007-08-28 CN CNU200720056457XU patent/CN201093842Y/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102840741A (en) * | 2011-06-23 | 2012-12-26 | 苏州五方光电科技有限公司 | Lens drying device |
CN102840741B (en) * | 2011-06-23 | 2015-06-03 | 苏州五方光电科技有限公司 | Lens drying device |
CN105627706A (en) * | 2016-03-18 | 2016-06-01 | 浙江安吉双虎竹木业有限公司 | All-direction circulating heat supply oven system |
CN105651016A (en) * | 2016-03-18 | 2016-06-08 | 浙江安吉双虎竹木业有限公司 | Plate drying device |
CN105651016B (en) * | 2016-03-18 | 2018-10-16 | 浙江安吉双虎竹木业有限公司 | A kind of panel drying device |
CN106152772A (en) * | 2016-08-29 | 2016-11-23 | 广西横县威林木材市场投资有限公司 | A single box track type wood veneer drying device |
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