CN201089085Y - Multiple edge rolling spot welding machine - Google Patents
Multiple edge rolling spot welding machine Download PDFInfo
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- CN201089085Y CN201089085Y CNU2007201765881U CN200720176588U CN201089085Y CN 201089085 Y CN201089085 Y CN 201089085Y CN U2007201765881 U CNU2007201765881 U CN U2007201765881U CN 200720176588 U CN200720176588 U CN 200720176588U CN 201089085 Y CN201089085 Y CN 201089085Y
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- 238000003466 welding Methods 0.000 title claims abstract description 55
- 238000005096 rolling process Methods 0.000 title claims abstract description 23
- 238000003825 pressing Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010009 beating Methods 0.000 abstract 1
- 230000009471 action Effects 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
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- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
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- 238000004080 punching Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
Description
技术领域technical field
本实用新型涉及一种供圆形筒身卷圆点焊,特别是指可依生产产品规格的材料尺寸、规格不同而进行配合卷圆点焊加工作业。The utility model relates to a spot welding for round cylinder body, in particular, it refers to that the round spot welding processing operation can be carried out according to the different material sizes and specifications of the production product specifications.
背景技术Background technique
现有排气管制造装置,是针对将环沿缝焊接在引擎的排气管制造装置,所述的装置具备有用来将环沿缝焊接在排气管的管端的外周滚轮电极,及滚轮直径小于排气管的内径的内周滚轮电极,而且前述外周滚轮电极的滚轮直径是因应在前述内周滚轮电极的滚轮直径和焊接的材料的厚度而改变,并将内周滚轮电极插入排气管内进行焊接。The existing exhaust pipe manufacturing device is directed at welding the ring seam to the exhaust pipe manufacturing device of the engine. The device is equipped with an outer peripheral roller electrode for welding the ring seam to the pipe end of the exhaust pipe, and the diameter of the roller is The inner peripheral roller electrode is smaller than the inner diameter of the exhaust pipe, and the roller diameter of the aforementioned outer peripheral roller electrode is changed in response to the roller diameter of the aforementioned inner peripheral roller electrode and the thickness of the welded material, and the inner peripheral roller electrode is inserted into the exhaust pipe Do the welding.
发明内容Contents of the invention
针对现有技术的不足,本实用新型的目的在于:提供一种全自动完成部品加工的多重卷圆点焊机,其精准的自动化作业能自动将送入的卷圆板材卷绕成圆,在卷圆材料边缝处实施多点点焊接合固定,部品完成后可自动实施退料。In view of the deficiencies of the prior art, the purpose of this utility model is to provide a multi-roll spot welding machine that can automatically complete the processing of parts. The edge seam of the rolled material is fixed by multi-point spot welding, and the material can be automatically returned after the part is completed.
为实现上述目的,本实用新型采用的技术方案是:For realizing above-mentioned object, the technical scheme that the utility model adopts is:
一种多重卷圆点焊机,其特征在于:包含有:A multi-volume spot welding machine is characterized in that it includes:
入料架台,供卷圆材料设置其上,入料架台以调整轮架将其高度在倾斜度调整;Feeding stand, on which the roll material is set, and the feeding stand is used to adjust the wheel frame to adjust its height and inclination;
卷筒模,设有一呈轴向设置且由卷筒模表面斜切入卷筒模内部具有一定深度的嵌入槽,位于卷筒模外侧端设有封套,根据所述的卷筒模材料尺寸的不同而更换;The roll mold is provided with an embedded groove which is arranged in the axial direction and cut obliquely from the surface of the roll mold into the interior of the roll mold to have a certain depth. An envelope is arranged at the outer end of the roll mold. According to the different sizes of the roll mold materials, and replace;
伺服马达,以其主轴供卷筒模套接结合;Servo motor, with its main shaft for the jointing of the reel mold;
托料支撑架,设置在卷筒模外端下方处,托料支撑架上端设有辊轮,卷筒模可在托料支撑架上端所设置的辊轮上转动;The material support frame is arranged below the outer end of the reel mold, the upper end of the material support frame is provided with rollers, and the reel mold can rotate on the rollers set on the upper end of the material support frame;
压料辊轮,设置在卷筒模上方位置可压触在卷筒模上的卷圆材料;The pressing roller is arranged above the reel die to press and touch the roll material on the reel die;
点焊装置,设在卷筒模上方,所述的点焊装置包含有数个并排设置的电极棒、点焊气压缸及数个同轴设置的横移气压缸,其中每一电极棒结合设置有一点焊气压缸,每组电极棒与点焊气压缸的结合为与横移气压缸同轴而设,所述的同轴而设数个横移气压缸是采分段式驱动数个并排设置的电极棒,每一电极棒结合的点焊气压缸可以带动电极棒实施点焊;The spot welding device is arranged above the reel mold, and the described spot welding device includes several electrode rods arranged side by side, spot welding pneumatic cylinders and several coaxially arranged traverse pneumatic cylinders, wherein each electrode rod is combined with a The spot welding pneumatic cylinder, the combination of each group of electrode rods and the spot welding pneumatic cylinder is designed to be coaxial with the horizontal moving pneumatic cylinder, and the several horizontal moving pneumatic cylinders set on the same axis are arranged side by side with segmental drive The electrode rod, the spot welding pneumatic cylinder combined with each electrode rod can drive the electrode rod to perform spot welding;
电极器,设在卷筒模上方,可与电极棒形成一负一正的电极;The electrode device is located above the reel mold and can form a negative electrode and a positive electrode with the electrode rod;
打料压轮,设在卷筒模外端上方,卷圆材料以退料时,可压在卷圆材料的卷圆开口处,将翘起的材料压平整;The feeding pressure wheel is set above the outer end of the reel mold. When rolling the material to return, it can be pressed on the rolling opening of the rolling material to flatten the raised material;
退料装置,设在伺服马达主轴端与卷筒模端,所述的退料装置在轴轨滑移带动完成部品加工的卷圆材料退出。The material unwinding device is located at the main shaft end of the servo motor and the reel die end, and the material unwinding device slides on the shaft rail to drive the coiled material that has completed the processing of the part to exit.
与现有技术相比较,采用上述技术方案的本实用新型具有的优点在于:凭借全自动化的多重卷圆点焊机,其制造速度快,可大大缩短每件部品的制造时间,同时提升其品质。Compared with the prior art, the utility model adopting the above-mentioned technical solution has the advantages of: relying on the fully automatic multi-roll spot welding machine, its manufacturing speed is fast, the manufacturing time of each part can be greatly shortened, and its quality can be improved at the same time .
附图说明Description of drawings
图1所示是本实用新型的外观平面示意图;Shown in Fig. 1 is the appearance plane schematic diagram of the utility model;
图2所示是本实用新型的侧视平面示意图;Shown in Fig. 2 is the side view plane schematic diagram of the utility model;
图3所示是本实用新型的卷筒结构分解图;Shown in Fig. 3 is the exploded view of reel structure of the present utility model;
图4所示是本实用新型进料状卷圆态示意图;Shown in Fig. 4 is the schematic diagram of the round state of the feed shape of the utility model;
图5所示是本实用新型实施点焊动作实施例图一;Shown in Fig. 5 is that the utility model implements spot welding action embodiment figure one;
图6所示是本实用新型实施点焊动作实施例图二;Shown in Fig. 6 is that the utility model implements spot welding action embodiment Fig. 2;
图7所示是本实用新型实施点焊动作的侧视图;Shown in Fig. 7 is that the utility model implements the side view of spot welding action;
图8所示是本实用新型实施退料动作示意图;Figure 8 is a schematic diagram of the utility model to implement the action of returning materials;
图9所示是本实用新型实施退料动作暨将圆管整平状态的侧视图。Figure 9 is a side view of the utility model implementing the action of returning materials and the state of leveling the round pipe.
附图标记说明:1-入料架台;11-调整轮架;2-卷筒模;21-嵌入槽;22-封套;3-伺服马达;31-主轴;4-托料支撑架;41-辊轮;5-压料辊轮;6-打料压轮;7-点焊装置;71-电极棒;72-点焊气压缸;73-横移气压缸;8-电极器;9-退料装置;91-轴轨;10-卷圆材料。Explanation of reference signs: 1-feeding stand; 11-adjusting wheel frame; 2-reel mold; 21-embedding groove; 22-envelope; 3-servo motor; Roller; 5-pressure roller; 6-feeding pressure wheel; 7-spot welding device; 71-electrode rod; 72-spot welding pneumatic cylinder; 73-transverse pneumatic cylinder; 8-electrode device; 9-back Material device; 91-axis rail; 10-rolling round material.
具体实施方式Detailed ways
为使本实用新型所运用的技术内容及原理易于明了,配合具体实施例图式说明如下,但并非限制本实用新型的范畴,熟悉此技艺人士可由本说明书所揭示内容,轻易地了解本实用新型优点及功效,本实用新型也可凭借其他不同的具体实施例加以实施或应用,本说明书中的各项细节可基于不同观点与应用,在不悖离本实用新型精神下,进行各种修饰与变更。In order to make the technical content and principles used by the utility model easy to understand, the specific examples are illustrated as follows, but it does not limit the scope of the utility model. People familiar with the art can easily understand the utility model from the content disclosed in this specification Advantages and effects, the utility model can also be implemented or applied by means of other different specific embodiments. The details in this specification can be based on different viewpoints and applications, without departing from the spirit of the utility model, various modifications and change.
请参阅图1至图3所示,本实用新型的多重卷圆点焊机主要包含有由入料架台1、卷筒模2、伺服马达3、托料支撑架4、压力辊轮5、打料压轮6、点焊装置7、电极器8及退料装置9所构成,其中卷筒模2与伺服马达3的主轴31轴套枢设,可凭借伺服马达3的转动带动卷筒模2卷动,近伺服马达3及其主轴31处设有退料装置9,所述的退料装置9可在一轴轨91上水平向移动。Please refer to Fig. 1 to Fig. 3, the multi-coil round spot welding machine of the present utility model mainly includes a feeding stand 1, a
上述卷筒模2可穿套在主轴31,卷筒模2设有一呈轴向设置,且由卷筒模2表面斜切入卷筒模2内部具有一定深度的嵌入槽21,位于卷筒模2外侧端设有封套22,所述的卷筒模2材料尺寸的不同而更换,俾以配合各种不同而更换不同直径大小的卷筒模2;所述的卷筒模2与一端与伺服马达3套接,另端由托料支撑架4与以支撑托架,卷筒模2并可在托料支撑架4上端所设置的辊轮41上转动。The above-mentioned
位于卷筒模2前方设有入料架台1,所述的入料架台1设置位置恰对位于卷筒模2,入料架台1设置有调整轮架11,可以调整其高度,供卷圆材料10由入料架台1导入卷筒模2的嵌入槽21。Located in front of the
上述卷圆点焊机的卷筒模2上方处设有点焊装置7,所述的点焊装置7包含有数个并排设置的电极棒71、点焊气压缸72及数个同轴设置的横移气压缸73,其中每一电极棒71结合设置有一点焊气压缸72,每组电极棒71与点焊气压缸72的结合为与横移气压缸73同轴而设,所述的同轴而设数个横移气压缸73是采分段式驱动数个并排设置的电极棒71,每一电极棒71结合的点焊气压缸72可以带动电极棒71实施点焊。另,在卷筒模2上方设有电极器8,可与电极棒71形成一正一负的电极。
关于本实用新型入料、卷圆、点焊、退料等制造流程请参阅图4至图9所示,卷圆材料10设置在入料架台1上,入料架台1以调整轮架11将其高度在倾斜度调整,供卷圆材料10得以顺利送入卷筒模2的嵌入槽21,当卷圆材料10导入嵌入槽21后压料辊轮5压触在卷筒模2上方,当伺服马达3以其主轴31带动卷筒模2转动时,压料辊轮5得顺势将卷动的卷圆材料10压着,以利卷筒模2将其卷圆成型,而支撑在卷筒模2一端下方的托料支撑架4所设置的辊轮41能辅助卷筒模2的转动且提供支撑作用。Please refer to Fig. 4 to shown in Fig. 9 about the manufacturing process such as feeding, coiling, spot welding, and returning of the present utility model. Its height is adjusted at the inclination, so that the
完成卷圆的卷圆材料10以压料辊轮5定位以确保点焊时的密合性,由点焊装置7以多段设置的的数个横移气压缸73分段移动电极棒71及点焊气压缸72,每移动到一定点时即由点焊气压缸72带动电极棒71实施点焊,电极棒71可与另一设置的电极器8形成一正一负的电极。The rolled
所述的卷圆材料10完成点焊加工后,由退料装置9设在伺服马达3主轴31端与卷筒模2端,所述的退料装置9在轴轨91滑移带动完成部品加工的卷圆材料1退出,在卷圆材料1退出时压料辊轮5不再压触在卷圆材料1,托料支撑架4也一并放下不再支撑;为避免卷圆处材料翘起,当卷圆材料10以退料装置9退出时,设在卷筒模2外端上方的打料压轮6可压在卷圆材料10的卷圆开口处,将翘起的材料压平整。After the spot welding process of the
从以上所述及附图所示的较佳实施例中可知,本案的设计是一种可以提升卷圆材料达到快速卷圆、点焊作业;再者,多重卷圆点焊机能在确实且在较短时间达到部品加工的功效,非常经济。From the above description and the preferred embodiments shown in the accompanying drawings, it can be seen that the design of this case is a kind of design that can improve the rolling material to achieve fast rolling and spot welding operations; It is very economical to achieve the effect of parts processing in a short time.
以上说明对本实用新型而言只是说明性的,而非限制性的,本领域普通技术人员理解,在不脱离权利要求所限定的精神和范围的情况下,可作出许多修改、变化或等效,但都将落入本实用新型的权利要求可限定的范围之内。The above description is only illustrative, rather than restrictive, of the present utility model. Those of ordinary skill in the art understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined in the claims. But all will fall within the limitable scope of the claims of the present utility model.
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104493485A (en) * | 2014-11-20 | 2015-04-08 | 河南机电高等专科学校 | Rolling welder |
CN105563004A (en) * | 2016-02-04 | 2016-05-11 | 唐河县中盛汽车配件有限公司 | Vehicle tail throat drum device |
CN106181406A (en) * | 2016-08-19 | 2016-12-07 | 零八电子集团四川天源机械有限公司 | Lamp holder high frequency circle device for automatically molding |
CN107755477A (en) * | 2016-08-19 | 2018-03-06 | 新乡市宇航滤器机械有限公司 | A kind of air bag is equipped with micropore expanded metal lath edge rolling |
CN109013931A (en) * | 2018-06-19 | 2018-12-18 | 江山行诚科技信息咨询服务有限公司 | The fixed metallic cylinder molding machine of position-limited wheel and metal cylinder production method |
CN109731959A (en) * | 2019-01-14 | 2019-05-10 | 南通理工学院 | Simulated plate bending machine based on additive manufacturing technology |
CN109848536A (en) * | 2019-02-16 | 2019-06-07 | 陈丹虹 | A kind of work piece holder of mash welder upper feeding formula |
CN110238551A (en) * | 2019-06-22 | 2019-09-17 | 黎泽辉 | A kind of light-alloy electric machine casing welding equipment |
CN111496531A (en) * | 2020-04-09 | 2020-08-07 | 徐州华通手套有限公司 | Winding drum device for power plant boiler safety valve silencer and using method thereof |
CN112296552A (en) * | 2019-07-31 | 2021-02-02 | 武汉同凯汽车电机有限公司 | EPS has brush motor stator facing automatic welder |
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2007
- 2007-10-10 CN CNU2007201765881U patent/CN201089085Y/en not_active Expired - Fee Related
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104493485A (en) * | 2014-11-20 | 2015-04-08 | 河南机电高等专科学校 | Rolling welder |
CN105563004A (en) * | 2016-02-04 | 2016-05-11 | 唐河县中盛汽车配件有限公司 | Vehicle tail throat drum device |
CN106181406A (en) * | 2016-08-19 | 2016-12-07 | 零八电子集团四川天源机械有限公司 | Lamp holder high frequency circle device for automatically molding |
CN107755477A (en) * | 2016-08-19 | 2018-03-06 | 新乡市宇航滤器机械有限公司 | A kind of air bag is equipped with micropore expanded metal lath edge rolling |
CN106181406B (en) * | 2016-08-19 | 2018-05-11 | 零八一电子集团四川天源机械有限公司 | Lamp cap high-frequency ring device for automatically molding |
CN109013931A (en) * | 2018-06-19 | 2018-12-18 | 江山行诚科技信息咨询服务有限公司 | The fixed metallic cylinder molding machine of position-limited wheel and metal cylinder production method |
CN109731959A (en) * | 2019-01-14 | 2019-05-10 | 南通理工学院 | Simulated plate bending machine based on additive manufacturing technology |
CN109848536A (en) * | 2019-02-16 | 2019-06-07 | 陈丹虹 | A kind of work piece holder of mash welder upper feeding formula |
CN110238551A (en) * | 2019-06-22 | 2019-09-17 | 黎泽辉 | A kind of light-alloy electric machine casing welding equipment |
CN112296552A (en) * | 2019-07-31 | 2021-02-02 | 武汉同凯汽车电机有限公司 | EPS has brush motor stator facing automatic welder |
CN112296552B (en) * | 2019-07-31 | 2022-08-30 | 武汉同凯汽车电机有限公司 | EPS has brush motor stator facing automatic welder |
CN111496531A (en) * | 2020-04-09 | 2020-08-07 | 徐州华通手套有限公司 | Winding drum device for power plant boiler safety valve silencer and using method thereof |
CN111496531B (en) * | 2020-04-09 | 2021-11-30 | 徐州华通手套有限公司 | Winding drum device for power plant boiler safety valve silencer and using method thereof |
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