CN201083660Y - Band steel bending test apparatus - Google Patents
Band steel bending test apparatus Download PDFInfo
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- CN201083660Y CN201083660Y CNU2007200749449U CN200720074944U CN201083660Y CN 201083660 Y CN201083660 Y CN 201083660Y CN U2007200749449 U CNU2007200749449 U CN U2007200749449U CN 200720074944 U CN200720074944 U CN 200720074944U CN 201083660 Y CN201083660 Y CN 201083660Y
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本实用新型涉及钢材试验设备,尤其属于用于冷轧带钢的弯曲试验装置。The utility model relates to steel material test equipment, in particular to a bending test device for cold-rolled strip steel.
背景技术Background technique
宝钢1550酸轧机组原设计用于生产冷轧板以及中低牌号的电工钢(含硅量控制在1.4%以下),随着机组产品规格的不断拓展,机组生产的电工钢牌号在不断提高,但随着含硅量的提高机组断带的危险在不断地增加。国内外生产电工钢的机组在开卷机、活套的带钢边部设有煤气烧嘴的边部加热装置,但1550酸轧机组无法进行上述的改进。在机组设备不发生改变的情况下,尝试生产高牌号的电工钢是发展战略的需要,在何种工艺条件下使带钢安全的通过机组是我们必须考虑的问题。Baosteel’s 1550 pickling mill was originally designed to produce cold-rolled sheets and low-to-medium-grade electrical steel (silicon content controlled below 1.4%). With the continuous expansion of the product specifications of the unit, the grades of electrical steel produced by the unit are constantly increasing. However, with the increase of the silicon content, the risk of belt breakage of the unit is constantly increasing. Units producing electrical steel at home and abroad are equipped with gas burner edge heating devices at the strip edge of the uncoiler and looper, but the 1550 acid rolling unit cannot carry out the above-mentioned improvements. In the case of no change in the equipment of the unit, it is necessary for the development strategy to try to produce high-grade electrical steel. Under what process conditions can the strip pass through the unit safely is a problem that we must consider.
高牌号的电工钢在多大的曲率半径下产生边部裂口,经过多少次反复弯曲会发生断带,焊缝本身的抗弯曲情况如何,这些问题必须在生产前以及在生产过程中进行检验、调整。为此,有必要设计一套弯曲试验装置解决上述问题。Under what radius of curvature does the high-grade electrical steel produce edge cracks, how many times of repeated bending will the strip break, and how the weld seam itself is resistant to bending. These problems must be inspected and adjusted before production and during the production process. . For this reason, it is necessary to design a bending test device to solve the above problems.
发明内容Contents of the invention
本实用新型的目的是提供一种带钢弯曲试验装置,该装置可以有效模拟现场的情况,可反复进行弯曲试验,弯曲半径可根据具体的情况进行调节,检验带钢及带钢焊缝在不同弯曲半径下的抗弯曲情况。The purpose of this utility model is to provide a strip bending test device, which can effectively simulate the situation on site, and can repeatedly perform bending tests. Bending resistance at bending radius.
本实用新型的目的是这样实现的:一种带钢弯曲试验装置,包括一框架,在框架的上下两端相对位置上分别安装一带钢固定装置,其中一个带钢固定装置是可上下移动的;至少两对固定辊,安装在框架上,固定辊与带钢固定装置对中设置;一对活动辊,安装在两对固定辊之间的框架上;一驱动装置,与活动辊相连接,推动活动辊做往复运动。The purpose of this utility model is achieved in this way: a strip steel bending test device includes a frame, and a strip steel fixing device is respectively installed on the relative positions of the upper and lower ends of the frame, and one of the strip steel fixing devices can move up and down ; At least two pairs of fixed rollers are installed on the frame, and the fixed rollers are centered with the strip steel fixing device; a pair of movable rollers are installed on the frame between the two pairs of fixed rollers; a driving device is connected with the movable rollers, Push the movable roller to do reciprocating motion.
优选地,所述带钢固定装置为一固定钳。Preferably, the strip steel fixing device is a fixing clamp.
优选地,所述固定辊通过轴承座对称安装在框架内。Preferably, the fixed rollers are symmetrically installed in the frame through bearing seats.
优选地,所述驱动装置是一对马达,分别与一个活动辊相连接。Preferably, the driving device is a pair of motors, respectively connected to a movable roller.
优选地,所述马达的输出端通过一联轴器与一驱动丝杆连接,驱动丝杆穿在与活动辊连接的一滑块内,活动辊置于框架滑槽上。Preferably, the output end of the motor is connected to a driving screw through a coupling, and the driving screw passes through a slider connected to the movable roller, and the movable roller is placed on the frame chute.
优选地,所述马达为变频马达,与一控制单元相连接。Preferably, the motor is a variable frequency motor connected with a control unit.
优选地,所述可移动的带钢固定装置为框架下端的固定钳。Preferably, the movable strip steel fixing device is a fixing clamp at the lower end of the frame.
优选地,所述框架的下端设有一配重装置,配重装置与框架的下档板之间设有一弹性元件,框架下端的固定钳固定连接在配重装置上。Preferably, a counterweight device is provided at the lower end of the frame, an elastic element is provided between the counterweight device and the lower baffle plate of the frame, and the fixing clamp at the lower end of the frame is fixedly connected to the counterweight device.
优选地,所述框架上还安装一楼梯。Preferably, a staircase is also installed on the frame.
本实用新型由于采用了以上技术方案,使之与现有技术相比,具有以下优点和积极效果:Compared with the prior art, the utility model has the following advantages and positive effects due to the adoption of the above technical scheme:
A)能模拟现场的情况,可反复进行弯曲试验,弯曲半径可根据具体的情况进行调节,以检验带钢在不同弯曲半径下的强度、边部裂口等情况。A) It can simulate the situation on site, and the bending test can be carried out repeatedly. The bending radius can be adjusted according to the specific situation, so as to test the strength and edge cracks of the strip under different bending radii.
B)通过配重以及弹性组件能实现带钢在弯曲试验过程中的恒张力及变张力控制。B) The constant tension and variable tension control of the strip during the bending test can be realized through the counterweight and elastic components.
C)不仅可以检验带钢本身的抗弯曲情况,同时可以检验带钢焊缝的抗弯曲情况。C) It can not only test the bending resistance of the strip itself, but also the bending resistance of the strip weld.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为图1的右视图。Fig. 2 is the right side view of Fig. 1 .
具体实施方式Detailed ways
该装置以1550酸轧机组上试用为本发明的实施例:This device is the embodiment of the present invention on probation with 1550 pickling mills:
本装置包括框架1、固定辊2、活动辊3、带钢上部固定钳4、带钢下部固定钳5、配重6、压缩弹簧7、变频马达8、驱动丝杆9、联轴器10以及控制柜11、滑块12、凸台13、导向杆14、滑槽15、带钢16、楼梯17、下档板18。The device includes a
如图1、2所示,本装置包括一框架1,在框架1的顶部固定有带钢上部固定钳4,可通过调整螺栓推动活动块夹紧带钢16。框架1的下方装有配重6,配重6上安装一带钢下部固定钳5,固定钳5可随配重6上下移动,固定钳5的安装位置与固定钳4的安装位置相对应,同样通过调整螺栓推动活动块夹紧带钢16。配重6的两端固定连接一对压缩弹簧7,其上端被框架的下档板18限位,该压缩弹簧7套在一导向杆14上,该导向杆14伸入下档板18的开孔中,可上下移动,导向杆14上端设有螺帽,用来防止其下落。配重6的重量施加在带钢16上,相当于给带钢16一个恒定的张力,而压缩弹簧7给带钢16以变化的张力。As shown in Figures 1 and 2, the device includes a
框架1内部安装有两对固定辊2,共4根,通过轴承座固定在框架1上且对称布置,固定辊2之间留有一定的间隙,带钢16从其中伸入。Two pairs of
在两对固定辊2之间,设有一对活动辊3,活动辊3的两端分别安装在框架1的一滑槽15内,该活动辊3上分别设有一滑块12。框架1的左右两侧分别设有两凸台13,其上安装有驱动装置,在本实施例中为两对变频马达8。变频马达8通过一联轴器9与一驱动丝杆10相连,驱动丝杆10伸入固定于轴套12内,通过变频马达8的作用驱动活动辊3在框架1的滑槽15内做往复运动。变频马达8通过一控制柜11进行控制。Between the two pairs of
在框架1上还安装一楼梯17,便于操作人员进行维护。A
本实施例的装置总高为3470mm。The total height of the device of this embodiment is 3470mm.
固定辊2共四根,对称布置,辊子2之间留有一定的的间隙m=10mm,辊子2直径为250mm。There are four
带钢16经框架1上部从固定辊2穿入后,带钢16下部通过固定在配重6上的下部固定钳5进行夹紧,带钢16上部通过固定在框架1上的固定钳4进行夹紧。在本实施例中,配重6的重量2T施加在带钢16上,相当给带钢16一个2T恒定张力;压缩弹簧7的作用是在活动辊3运动时给带钢16以变化的张力。After the
变频马达8通过控制柜11进行控制,启动7.5KW的变频马达8通过联轴器10与驱动丝杆9相连,通过变频马达8的作用驱动活动辊3在框架1的滑槽15内运动,从而使带钢16实现反复折弯。The
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