CN201075843Y - Short column type ultrasound wave electric machine - Google Patents
Short column type ultrasound wave electric machine Download PDFInfo
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- CN201075843Y CN201075843Y CNU2007200457224U CN200720045722U CN201075843Y CN 201075843 Y CN201075843 Y CN 201075843Y CN U2007200457224 U CNU2007200457224 U CN U2007200457224U CN 200720045722 U CN200720045722 U CN 200720045722U CN 201075843 Y CN201075843 Y CN 201075843Y
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Abstract
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技术领域 technical field
本实用新型是一种摇头型超声波电机,尤其是一种短柱型超声波电机,属于超声波电机制造的技术领域。The utility model relates to a head-shaking ultrasonic motor, in particular to a short-column ultrasonic motor, which belongs to the technical field of ultrasonic motor manufacturing.
背景技术 Background technique
超声波电机是一种具有全新驱动原理的电机,与传统电磁电机相比,超声波电机不再使用线圈,采用压电陶瓷逆压电效应和定转子间摩擦耦合来完成电机从电能到转矩输出能量的转换。因此超声波电机相对电磁电机具有响应快、低速大转矩、无输入自锁、不受电磁干扰等优点。柱体摇头型超声波电机的研究起步较晚,它采用兰杰文振子结构,电机定子利用金属匹配块锁紧压电陶瓷,电机装配不需要黏结,装配工艺简单,成本较低,便于自动化生产。因此柱体摇头型超声波电机在精密光学仪器、高精度跟踪伺服控制装置、照相机调焦等方面有广泛的应用。Ultrasonic motor is a motor with a new driving principle. Compared with traditional electromagnetic motors, ultrasonic motors no longer use coils, and use piezoelectric ceramic inverse piezoelectric effects and frictional coupling between stators and rotors to complete the motor from electric energy to torque output energy. conversion. Therefore, compared with electromagnetic motors, ultrasonic motors have the advantages of fast response, low speed and high torque, no input self-locking, and no electromagnetic interference. The research on the cylindrical oscillating head ultrasonic motor started late. It adopts the Langevin vibrator structure. The motor stator uses a metal matching block to lock the piezoelectric ceramic. The motor assembly does not require bonding. The assembly process is simple, the cost is low, and it is convenient for automatic production. Therefore, the cylindrical shaking head ultrasonic motor has a wide range of applications in precision optical instruments, high-precision tracking servo control devices, and camera focusing.
柱体摇头型超声波电机定子由于采用兰杰文振子结构,为了提高电机能量转换效率,一般定子长度和直径间比例需要大于2倍,利用定子的两个正交的弯曲振动合成产生定子的摇头运动。因此柱体摇头型超声波电机整体结构长度较长,给实际应用带来一些问题。目前的柱体摇头型超声波电机,由于定子的固定会大大影响其共振模态,因此电机固定一直存在问题,这使得电机很难在高精度伺服驱动系统中应用。本实用新型提出的一种短柱型超声波电机,定子长度和直径比接近1∶1,大大缩短了电机的结构尺寸,实施例中电机定子直径15mm,整体电机高度为18.5mm,并且本实用新型提出了一种有弹性支撑作用的固定底座结构,使电机在固定到待安装位置时,不影响电机定子的振幅,从而对电机正常工作的影响降至很小。Since the stator of the cylindrical oscillating head ultrasonic motor adopts the Langevin oscillator structure, in order to improve the energy conversion efficiency of the motor, the ratio between the length and diameter of the general stator needs to be greater than 2 times, and the oscillating motion of the stator is generated by the synthesis of two orthogonal bending vibrations of the stator. . Therefore, the overall structural length of the cylindrical oscillating head type ultrasonic motor is relatively long, which brings some problems to practical applications. In the current cylindrical oscillating head type ultrasonic motor, since the fixing of the stator will greatly affect its resonance mode, there are always problems in the fixing of the motor, which makes it difficult to apply the motor in a high-precision servo drive system. The utility model proposes a short-column ultrasonic motor, the ratio of the stator length to the diameter is close to 1:1, which greatly shortens the structural size of the motor. In the embodiment, the diameter of the motor stator is 15 mm, and the overall motor height is 18.5 mm. A fixed base structure with elastic support is proposed, so that when the motor is fixed to the position to be installed, the vibration amplitude of the motor stator is not affected, so that the impact on the normal operation of the motor is reduced to a small extent.
技术内容technical content
技术问题:本实用新型的目的在于提供一种短柱型超声波电机,使电机性能不变的情况下,大大缩短电机的长度;并且设计了具有弹性支撑作用的固定底座,在不影响电机工作的情况下,能够很好的固定电机,使电机能够在高精度伺服驱动系统中应用。Technical problem: The purpose of this utility model is to provide a short-column ultrasonic motor, which greatly shortens the length of the motor while keeping the performance of the motor unchanged; Under the circumstances, the motor can be well fixed, so that the motor can be applied in a high-precision servo drive system.
技术方案:本实用新型的短柱型超声波电机,该电机包括定子、转子、固定底座、轴,该电机的定子由定子上匹配块、定子下匹配块、轴承、上压电陶瓷、下压电陶瓷、电极片组成,在轴外周的中段设有轴承,在轴承外周设有定子下匹配块,定子下匹配块通过轴承与轴连接,在定子下匹配块外周设有下压电陶瓷,下压电陶瓷的上端设置上压电陶瓷,在上压电陶瓷上端设有定子上匹配块,上压电陶瓷的上端与下压电陶瓷的下端紧密配合在定子上匹配块与定子下匹配块之间,定子上匹配块与定子下匹配块螺纹配合,在定子上匹配块上端设有转子,转子和轴通过固定螺丝相接,定子下匹配块的下端设置固定螺母,固定螺母与定子下匹配块之间设有垫片,上压电陶瓷、下压电陶瓷之间设有四片电极片,转子通过弹性构件与定子上匹配块连接;定子下匹配块下端通过薄板连接在固定底座上。Technical solution: The short-column ultrasonic motor of the present invention includes a stator, a rotor, a fixed base, and a shaft. The stator of the motor consists of an upper matching block on the stator, a lower matching block on the stator, a bearing, an upper piezoelectric ceramic, and a lower piezoelectric ceramic. Composed of ceramics and electrode sheets, a bearing is provided in the middle of the outer periphery of the shaft, and a lower matching block of the stator is arranged on the outer periphery of the bearing. The upper end of the electric ceramic is provided with an upper piezoelectric ceramic, and the upper end of the upper piezoelectric ceramic is provided with an upper matching block of the stator. The upper end of the upper piezoelectric ceramic and the lower end of the lower piezoelectric ceramic are tightly fitted between the upper matching block of the stator and the lower matching block of the stator. , the matching block on the stator is threadedly matched with the matching block on the lower stator, the rotor is arranged at the upper end of the matching block on the stator, the rotor and the shaft are connected by fixing screws, the fixing nut is set on the lower end of the matching block under the stator, and the fixed nut is connected with the matching block on the lower stator Gaskets are arranged between the upper piezoelectric ceramics and the lower piezoelectric ceramics, and four electrode pieces are arranged between the upper piezoelectric ceramics and the lower piezoelectric ceramics. The rotor is connected to the upper matching block of the stator through an elastic member; the lower end of the lower matching block of the stator is connected to the fixed base through a thin plate.
上述短柱型超声波电机的连接件是对弹性转子的下部圆盘体开上外环槽、内槽、下外环槽,从上外环槽底部到连接件的下端为弹性转子高度的36%,下外环槽高度为弹性转子高度的15%,连接件的下端宽度为弹性转子直径的3%到6%之间,电极片包括第一电极片、第二电极片、第三电极片、第四电极片,各电极片均等分布在上压电陶瓷、下压电陶瓷之间,第一电极片和第三电极片为一对电极,第二电极片和第四电极片为一对电极,每对电极片所对应的压电陶瓷区域相互反相极化,弹性转子和轴通过固定螺丝相接,薄板是由聚合物构成,薄板与定子下匹配块用胶黏结一起。The connecting piece of the above-mentioned short-column ultrasonic motor is to open an upper outer ring groove, an inner groove, and a lower outer ring groove on the lower disc body of the elastic rotor, and the height from the bottom of the upper outer ring groove to the lower end of the connecting piece is 36% of the height of the elastic rotor , the height of the lower outer ring groove is 15% of the height of the elastic rotor, the width of the lower end of the connector is between 3% and 6% of the diameter of the elastic rotor, and the electrode sheets include a first electrode sheet, a second electrode sheet, a third electrode sheet, The fourth electrode sheet, each electrode sheet is equally distributed between the upper piezoelectric ceramic and the lower piezoelectric ceramic, the first electrode sheet and the third electrode sheet are a pair of electrodes, and the second electrode sheet and the fourth electrode sheet are a pair of electrodes , the piezoelectric ceramic regions corresponding to each pair of electrode sheets are polarized in opposite phases to each other, the elastic rotor and the shaft are connected by fixing screws, the thin plate is made of polymer, and the thin plate and the matching block under the stator are glued together.
有益效果:本实用新型在于提供一种短柱型超声波电机,相对于一般柱体摇头型超声波电机,它的结构尺寸短小,定子直径15mm,这个电机长度为18.5mm。这种短柱型超声波电机采用了弹性固定底座,可以方便的将电机固定在待安装位置上,并且不影响电机的运行使电机能够在高精度伺服驱动系统中应用。制作的直径为15mm的短柱型超声波电机,运行频率范围较宽,从39kHz~43kHz都能稳定运行,最高转速超过200r/min,最低转速接近8r/min,电机堵转力矩180gcm。Beneficial effects: the utility model is to provide a short-column ultrasonic motor. Compared with the general column-shaped oscillating-head ultrasonic motor, its structural size is short and small, the diameter of the stator is 15 mm, and the length of the motor is 18.5 mm. This short-column ultrasonic motor adopts an elastic fixed base, which can conveniently fix the motor at the position to be installed, and does not affect the operation of the motor so that the motor can be used in high-precision servo drive systems. The manufactured short-column ultrasonic motor with a diameter of 15mm has a wide operating frequency range and can run stably from 39kHz to 43kHz. The maximum speed exceeds 200r/min, the minimum speed is close to 8r/min, and the motor stall torque is 180gcm.
附图说明 Description of drawings
图1是本实用新型的总体结构图。其中有:固定螺丝1、弹性转子2、定子上匹配块3、轴承4、上压电陶瓷5、下压电陶瓷6、固定底座7、定子下匹配块8、电极片9、垫片10、固定螺母11、轴12、薄板13、连接件14。Fig. 1 is the general structural diagram of the present utility model. Among them:
图2是本实用新型的压电陶瓷结构的示意图。其中的“+”为正相极化,“-”为反相极化。其中有:第一电极片91、第二电极片92、第三电极片93、第四电极片94。Fig. 2 is a schematic diagram of the piezoelectric ceramic structure of the present invention. Among them, "+" means normal phase polarization, and "-" means reverse phase polarization. There are: a
图3是本实用新型连接件的结构示意图。Fig. 3 is a structural schematic diagram of the connector of the present invention.
图4是本实用新型弹性转子的结构示意图。其中有:上外环槽21、内槽22、下外环槽23。Fig. 4 is a schematic structural view of the elastic rotor of the present invention. Wherein there are: upper
具体实施方式 Detailed ways
下面是本实用新型的具体实施例来进一步描述:Below is the specific embodiment of the utility model to further describe:
实施例一:Embodiment one:
本实用新型的短柱型超声波电机由固定螺丝、转子、定子上匹配块和定子下匹配块、轴承、压电陶瓷、固定底座、以及固定螺母和垫片所构成。定子上匹配块和定子下匹配块为螺纹配合机构,它们夹持压电陶瓷并锁紧构成定子,定子整体长度短小,接近1∶1,定子上匹配块开槽以放大定子的振动;转子和轴通过固定螺丝装配到一起,固定螺母和垫片使转子以一定的预压力压在定子上。电机的转子为弹性转子2,弹性转子2下部为连接件14,在施加预压力后,转子产生弹性变形。弹性转子直径为15mm,这个电机长度为18.5mm。在39kHz~43kHz都能稳定运行,连接件14的下端壁厚为0.45mm时,电机最高转速为180rpm,电机定子表面磨损明显增加,堵转转矩为50g·cm左右,电机运行噪音较大。The short-column ultrasonic motor of the utility model is composed of fixing screws, a rotor, an upper matching block of a stator and a lower matching block of a stator, a bearing, a piezoelectric ceramic, a fixing base, a fixing nut and a gasket. The upper matching block of the stator and the lower matching block of the stator are threaded matching mechanisms, which clamp piezoelectric ceramics and lock to form the stator. The shaft is held together by means of set screws, set nuts and washers which press the rotor against the stator with a certain preload. The rotor of the motor is an
图2是本实用新型的短柱型超声波电机的定子包括2片压电陶瓷和4个电极片,2片压电陶瓷相同,在2片压电陶瓷之间平均分布4个电极,即为4个极化区。2片压电陶瓷对称叠合在一起,激励电压通过每对电极间电极片施加到压电陶瓷上。电机定子安装在固定底座上,固定底座为菱形,并设置有弹性支撑聚合物薄板,两端有2个固定安装孔,可以将整个电机固定在待安装位置上。Fig. 2 is that the stator of the short-column ultrasonic motor of the present invention includes 2 piezoelectric ceramics and 4 electrode sheets, the 2 piezoelectric ceramics are the same, and 4 electrodes are evenly distributed between the 2 piezoelectric ceramics, which is 4 a polarized area. Two pieces of piezoelectric ceramics are symmetrically stacked together, and the excitation voltage is applied to the piezoelectric ceramics through the electrode sheets between each pair of electrodes. The stator of the motor is installed on the fixed base, which is rhombus-shaped, and is provided with an elastic supporting polymer sheet. There are two fixed mounting holes at both ends, which can fix the entire motor at the position to be installed.
实施例二:Embodiment two:
本实用新型的短柱型超声波电机由固定螺丝、转子、定子上匹配块和定子下匹配块、轴承、压电陶瓷、固定底座、以及固定螺母和垫片所构成。定子上匹配块和定子下匹配块为螺纹配合机构,它们夹持压电陶瓷并锁紧构成定子,定子整体长度短小,接近1∶1,定子上匹配块开槽以放大定子的振动;转子和轴通过固定螺丝装配到一起,固定螺母和垫片使转子以一定的预压力压在定子上。电机的转子为弹性转子2,弹性转子2下部为连接件14,在施加预压力后,转子产生弹性变形。弹性转子直径为15mm,这个电机长度为18.5mm。在39kHz~43kHz都能稳定运行,连接件14的下端壁厚为0.75mm时,电机最高转速为200rpm,堵转转矩为180g·cm左右,电机运行平稳、无噪音。The short-column ultrasonic motor of the utility model is composed of fixing screws, a rotor, an upper matching block of a stator and a lower matching block of a stator, a bearing, a piezoelectric ceramic, a fixing base, a fixing nut and a gasket. The upper matching block of the stator and the lower matching block of the stator are threaded matching mechanisms, which clamp piezoelectric ceramics and lock to form the stator. The shaft is held together by means of set screws, set nuts and washers which press the rotor against the stator with a certain preload. The rotor of the motor is an
图2是本实用新型的短柱型超声波电机的定子包括2片压电陶瓷和4个电极片,2片压电陶瓷相同,在2片压电陶瓷之间平均分布4个电极,即为4个极化区。2片压电陶瓷对称叠合在一起,激励电压通过每对电极间电极片施加到压电陶瓷上。电机定子安装在固定底座上,固定底座为菱形,并设置有弹性支撑聚合物薄板,两端有2个固定安装孔,可以将整个电机固定在待安装位置上。Fig. 2 is that the stator of the short-column ultrasonic motor of the present invention includes 2 piezoelectric ceramics and 4 electrode sheets, the 2 piezoelectric ceramics are the same, and 4 electrodes are evenly distributed between the 2 piezoelectric ceramics, which is 4 a polarized area. Two pieces of piezoelectric ceramics are symmetrically stacked together, and the excitation voltage is applied to the piezoelectric ceramics through the electrode sheets between each pair of electrodes. The stator of the motor is installed on the fixed base, which is rhombus-shaped, and is provided with an elastic supporting polymer sheet. There are two fixed mounting holes at both ends, which can fix the entire motor at the position to be installed.
实施例三:Embodiment three:
本实用新型的短柱型超声波电机由固定螺丝、转子、定子上匹配块和定子下匹配块、轴承、压电陶瓷、固定底座、以及固定螺母和垫片所构成。定子上匹配块和定子下匹配块为螺纹配合机构,它们夹持压电陶瓷并锁紧构成定子,定子整体长度短小,接近1∶1,定子上匹配块开槽以放大定子的振动;转子和轴通过固定螺丝装配到一起,固定螺母和垫片使转子以一定的预压力压在定子上。电机的转子为弹性转子2,和定子的接触部分部为连接件14,在施加预压力后,转子产生弹性变形。弹性转子直径为15mm,这个电机长度为18.5mm。在39kHz~43kHz都能稳定运行,连接件14的下端壁厚为0.9mm时,电机最高转速为100rpm,电机定子表面磨损明显增加,堵转转矩为80g·cm左右,电机运行噪音变大。The short-column ultrasonic motor of the utility model is composed of fixing screws, a rotor, an upper matching block of a stator and a lower matching block of a stator, a bearing, a piezoelectric ceramic, a fixing base, a fixing nut and a gasket. The upper matching block of the stator and the lower matching block of the stator are threaded matching mechanisms, which clamp piezoelectric ceramics and lock to form the stator. The shaft is held together by means of set screws, set nuts and washers which press the rotor against the stator with a certain preload. The rotor of the motor is an
图2是本实用新型的短柱型超声波电机的定子包括2片压电陶瓷和4个电极片,2片压电陶瓷相同,在2片压电陶瓷之间平均分布4个电极,即为4个极化区。2片压电陶瓷对称叠合在一起,激励电压通过每对电极间电极片施加到压电陶瓷上。电机定子安装在固定底座上,固定底座为菱形,并设置有弹性支撑聚合物薄板,两端有2个固定安装孔,可以将整个电机固定在待安装位置上。Fig. 2 is that the stator of the short-column ultrasonic motor of the present invention includes 2 piezoelectric ceramics and 4 electrode sheets, the 2 piezoelectric ceramics are the same, and 4 electrodes are evenly distributed between the 2 piezoelectric ceramics, which is 4 a polarized area. Two pieces of piezoelectric ceramics are symmetrically stacked together, and the excitation voltage is applied to the piezoelectric ceramics through the electrode sheets between each pair of electrodes. The stator of the motor is installed on the fixed base, which is rhombus-shaped, and is provided with an elastic supporting polymer sheet. There are two fixed mounting holes at both ends, which can fix the entire motor at the position to be installed.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101119078B (en) * | 2007-08-24 | 2010-11-03 | 东南大学 | Short column swing type ultrasonic electric motor |
CN104113231A (en) * | 2014-06-24 | 2014-10-22 | 苏州世优佳电子科技有限公司 | Miniature ultrasonic focusing motor |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN101119078B (en) * | 2007-08-24 | 2010-11-03 | 东南大学 | Short column swing type ultrasonic electric motor |
CN104113231A (en) * | 2014-06-24 | 2014-10-22 | 苏州世优佳电子科技有限公司 | Miniature ultrasonic focusing motor |
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