CN201070978Y - Multifunctional agriculture electric working machine for facilities - Google Patents
Multifunctional agriculture electric working machine for facilities Download PDFInfo
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- CN201070978Y CN201070978Y CNU2007200863139U CN200720086313U CN201070978Y CN 201070978 Y CN201070978 Y CN 201070978Y CN U2007200863139 U CNU2007200863139 U CN U2007200863139U CN 200720086313 U CN200720086313 U CN 200720086313U CN 201070978 Y CN201070978 Y CN 201070978Y
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Abstract
Description
所属技术领域Technical field
本实用新型属于农业机械的一种小型作业机,特别是一种适用于温室大棚作业的设施农业多功能电动作业机。The utility model belongs to a small operating machine of agricultural machinery, in particular to a facility agricultural multifunctional electric operating machine suitable for greenhouse operations.
背景技术 Background technique
设施农业是高科技含量、高投入、高产出、高效益的集约化生产方式。随着设施农业技术的发展,我国在温室大棚等保护地作业所需要的小型动力机及作业机具,无论在研制上还是生产上都不能满足于现代农业生产作业的需求。目前还没有系统的研究来支持小型动力机具的开发,现有的小型动力机存在着操纵机构不能多方位调节,致使工作不便,转弯半径大且移动受限等问题;有的虽为无轮旋耕工作,但机器太重或太轻,作业效果较差且作业范围小。另外,所有与小型动力机具配套的动力多为柴油机等内燃机,废气在温室大棚内不能及时排出而造成污染且噪声较大;现有采用电动机作为动力的小型旋耕机,结构简单机型小,没有污染,但仅能完成旋耕作业。目前温室大棚的作业机具均存在着作业功能单一,机体体积与重量较大,移动不灵活,动力传动方式与行走驱动机构复杂、使用成本较高等问题,而且采用柴油机等内燃机不利于温室大棚内的环境保护,容易污染和破坏作物的生长环境。设施农业机械化是综合设施农业技术中的薄弱环节,对设施农业的进一步发展已形成制约,研制开发在温室大棚的有限空间内进行多种作业的环保节能型动力机具十分必要,而且具有广阔的应用前景。Facility agriculture is an intensive production mode with high technology content, high input, high output and high benefit. With the development of protected agricultural technology, the small power machines and operating tools required for operations in greenhouses and other protected areas in my country cannot meet the needs of modern agricultural production operations in terms of research and production. At present, there is no systematic research to support the development of small power tools. The existing small power machines have the problems that the operating mechanism cannot be adjusted in multiple directions, which makes the work inconvenient, the turning radius is large and the movement is limited; some of them are wheelless rotary tillers. work, but the machine is too heavy or too light, the working effect is poor and the working range is small. In addition, most of the power used with small power tools is internal combustion engines such as diesel engines, and the exhaust gas cannot be discharged in time in the greenhouse, causing pollution and high noise; the existing small rotary tillers that use electric motors as power have simple structures and small models. There is no pollution, but only rotary tillage can be done. At present, the operation tools in greenhouses have problems such as single operation function, large body size and weight, inflexible movement, complicated power transmission mode and walking drive mechanism, and high cost of use. Environmental protection, easy to pollute and destroy the growing environment of crops. The mechanization of facility agriculture is a weak link in comprehensive facility agriculture technology, which has restricted the further development of facility agriculture. It is very necessary to develop environmentally friendly and energy-saving power tools that can perform various operations in the limited space of greenhouses, and has a wide range of applications. prospect.
发明内容 Contents of the invention
本实用新型的目的是设计一种适用于温室大棚作业的设施农业多功能电动作业机,该机采用2台交流电动机替代柴油内燃机分别作为行走驱动和动力输出的动力,并通过无级变速装置来满足多种作业速度的需求,提高了动力性与空间适应性并降低了使用成本,从根本上解决了温室大棚的废气污染和噪声等问题,保障了农作物的生长环境,属于环保节能型的多功能农业机械。该机配置相应的农业机具,不但能进行犁耕、旋耕、农田整理,还能完成播种、施肥、中耕、除草、培土、覆膜、喷药、排灌和短距离室内运输等,能够满足温室大棚内各项作业的需要,也可作为固定机械作业的动力用于排灌、通风、脱粒、磨粉、加工等作业,不但扩展了作业机具的使用功能和作业范围,还可降低使用成本,实现了一机多用。The purpose of this utility model is to design a facility agricultural multifunctional electric working machine suitable for greenhouse operations. This machine uses two AC motors instead of diesel internal combustion engines as the power for walking drive and power output respectively, and through a stepless speed change device. It meets the needs of various operating speeds, improves the power and space adaptability and reduces the cost of use, fundamentally solves the problems of exhaust gas pollution and noise in the greenhouse, and ensures the growth environment of crops. It is an environmentally friendly and energy-saving multi-purpose Functional agricultural machinery. Equipped with corresponding agricultural machinery and tools, the machine can not only carry out plowing, rotary tillage, and farmland finishing, but also complete seeding, fertilization, intertillage, weeding, soil cultivation, film covering, spraying, drainage and irrigation, and short-distance indoor transportation, etc., which can meet the needs of greenhouses. According to the needs of various operations in the greenhouse, it can also be used as the power of fixed mechanical operations for drainage, irrigation, ventilation, threshing, milling, processing and other operations. One machine with multiple functions.
本实用新型的目的是这样实现的:设施农业多功能电动作业机由防护罩、离合器、无级变速装置、行走驱动电动机、离合器操纵拉手、电源控制盘、驾驶扶手、驾驶座椅,输入电缆导杆、运输配重平台、动力输出电动机、动力输出装置、后悬挂提升操纵机构、后悬挂总成、牵引挂接装置、行走轮、制动拉线、制动踏板、机架总成、驱动轮、行走驱动动力机架、离合器拉线等组成。机架总成为焊接的框架式钢结构,前部下方安装驱动轮,后部下方的两边安装行走轮,行走驱动动力机架链接在机架总成的前部上方,离合器、无级变速装置与行走驱动电动机设置在行走驱动动力机架上并连接驱动轮,行走驱动动力机架上安装有防护罩,离合器操纵拉手、电源控制盘与驾驶扶手设置在行走驱动动力机架的后部上方,驾驶座、输入电源线导杆与运输配重平台依次安装在机架总成上,在运输配重平台下设置有动力输出电动机、动力输出装置,后悬挂总成与牵引挂接装置固定在机架总成的后部,后悬挂提升操纵机构设置在后悬挂总成上,控制悬挂机具的升降作业及工作高度范围,制动踏板在机架总成上的驾驶座前方,制动拉线连接在制动踏板与行走轮间,离合器拉线连接在离合器操纵拉手和离合器间。The purpose of this utility model is achieved in this way: the facility agricultural multifunctional electric working machine is composed of a protective cover, a clutch, a stepless speed change device, a walking drive motor, a clutch control handle, a power control panel, a driving armrest, a driving seat, and an input cable guide. Pole, transport counterweight platform, power take-off motor, power take-off device, rear suspension lifting control mechanism, rear suspension assembly, traction hitch, traveling wheel, brake cable, brake pedal, frame assembly, drive wheel, It is composed of travel driving power frame, clutch cable and so on. The frame assembly is a welded frame-type steel structure. Drive wheels are installed at the bottom of the front, and traveling wheels are installed at both sides of the bottom of the rear. The traveling drive motor is arranged on the traveling driving power frame and connected to the driving wheels. A protective cover is installed on the traveling driving power frame. The seat, the guide rod of the input power line and the transportation counterweight platform are installed on the frame assembly in sequence, and the power output motor and the power output device are arranged under the transportation counterweight platform, and the rear suspension assembly and the traction hitch are fixed on the frame At the rear of the assembly, the rear suspension lifting control mechanism is set on the rear suspension assembly to control the lifting operation and working height range of the suspension equipment. The brake pedal is in front of the driver's seat on the frame assembly, and the brake cable is connected to the system Between the moving pedal and the running wheel, the clutch pull wire is connected between the clutch control handle and the clutch.
设施农业多功能电动作业机的行走驱动传动系统由行走驱动电动机、离合器、动力输出电动机皮带轮、输入传动皮带、无级变速输入皮带轮、主动轴、主动无级变速轮、无级变速传动皮带、被动轴、调节弹簧、被动无级变速轮、驱动轮、驱动轮轴、驱动轮输入皮带轮、输出传动皮带、无级变速输出皮带轮、调速机构、调速手轮、轴承等组成。行走驱动电动机的动力输出电动机皮带轮通过输入传动皮带带动无级变速输入皮带轮,无级变速输入皮带轮通过主动轴带动主动无级变速轮,主动无级变速轮又通过无级变速传动皮带带动被动无级变速轮,被动无级变速轮又通过被动轴带动无级变速输出皮带轮,无级变速输出皮带轮通过输出传动皮带带动驱动轮输入皮带轮,驱动轮输入皮带轮通过驱动轮轴带动驱动轮。主动轴、被动轴和驱动轮轴上安装有轴承,调速机构与调速手轮设置在主动轴上,调节弹簧设置在被动轴上。通过调速手轮来控制调速机构来变换主动无级变速轮的传动比值,被动无级变速轮由调节弹簧自动调节传动比值来适应变速,实现设施农业多功能电动作业机行走速度的无级变换。行走驱动传动系统可以完成农业机械的田间农艺作业,还可以通过运输配重平台来完成室内的运输作业。The walking drive transmission system of the facility agricultural multifunctional electric working machine consists of a walking drive motor, a clutch, a power output motor pulley, an input drive belt, a continuously variable input pulley, a driving shaft, an active continuously variable transmission wheel, a continuously variable transmission belt, and a passive Shaft, adjusting spring, passive continuously variable transmission wheel, driving wheel, driving wheel shaft, driving wheel input pulley, output drive belt, continuously variable transmission output pulley, speed regulating mechanism, speed regulating handwheel, bearings, etc. The power output motor pulley of the walking drive motor drives the continuously variable speed input pulley through the input transmission belt. The transmission wheel, the passive continuously variable transmission pulley drives the continuously variable transmission output pulley through the driven shaft, the continuously variable transmission output pulley drives the drive pulley input pulley through the output drive belt, and the drive pulley input pulley drives the drive pulley through the drive pulley shaft. Bearings are installed on the driving shaft, the driven shaft and the driving wheel shaft, the speed regulating mechanism and the speed regulating hand wheel are arranged on the driving shaft, and the adjusting spring is arranged on the driven shaft. The speed regulating mechanism is controlled by the speed regulating handwheel to change the transmission ratio of the active continuously variable speed wheel, and the passive continuously variable speed wheel is automatically adjusted by the adjusting spring to adapt to the speed change, realizing the stepless walking speed of the facility agricultural multifunctional electric working machine transform. The walking drive transmission system can complete the field agronomic work of agricultural machinery, and can also complete the indoor transportation work through the transport counterweight platform.
设施农业多功能电动作业机的动力输出装置传动系统由动力输出电动机、动力输出电动机皮带轮、动力输出传动皮带、输出花键轴头、动力输出轴、动力输入轴皮带轮、轴承等组成。动力输出电动机的动力输出电动机皮带轮通过动力输出传动皮带带动动力输入轴皮带轮,动力输入轴皮带轮通过动力输出轴带动动力输出花键轴头,动力输出轴上安装有轴承。动力输出装置传动系统不但能带动旋耕机等驱动型农业机具作业,还可带动农药喷洒机具、排灌机具、农产品加工机械、通风机械等进行工作。The power output device transmission system of the facility agricultural multifunctional electric working machine is composed of a power output motor, a power output motor pulley, a power output transmission belt, an output spline shaft head, a power output shaft, a power input shaft pulley, and a bearing. The power output motor pulley of the power output motor drives the power input shaft pulley through the power output transmission belt, and the power input shaft pulley drives the power output spline shaft head through the power output shaft. Bearings are installed on the power output shaft. The transmission system of the power output device can not only drive the rotary tiller and other driven agricultural machinery, but also drive the pesticide spraying machinery, irrigation and drainage machinery, agricultural product processing machinery, ventilation machinery, etc. to work.
设施农业多功能电动作业机的转向机构由行走驱动动力机架、机架总成、转向轴、驱动轮轴、驱动轮、驱动轮转向支架、推力轴承等组成。转向轴固定在行走驱动动力机架上,经过机架总成的转向轴孔与驱动轮转向支架联结为一体,推力轴承分别安装在行走驱动动力机架与机架总成之间、机架总成与驱动轮转向支架之间的转向轴上,驱动轮通过驱动轮轴安装在驱动轮转向支架上。通过操纵驾驶扶手转动行走驱动动力机架进行角位移,可带动作业机的转弯或直行。The steering mechanism of the facility agricultural multifunctional electric working machine is composed of a travel drive power frame, a frame assembly, a steering shaft, a drive wheel shaft, a drive wheel, a drive wheel steering bracket, and a thrust bearing. The steering shaft is fixed on the travel driving power frame, and is connected with the steering bracket of the driving wheel through the steering shaft hole of the frame assembly, and the thrust bearings are respectively installed between the travel driving power frame and the frame assembly, and On the steering shaft between the steering wheel and the steering bracket of the driving wheel, the driving wheel is installed on the steering bracket of the driving wheel through the driving wheel shaft. By manipulating the driving armrest to rotate the walking drive power frame to perform angular displacement, it can drive the working machine to turn or go straight.
本实用新型的设施农业多功能电动作业机的优点是:采用2台交流电动机分别作为设施农业作业机的行走驱动和动力输出的动力,提高了作业机的动力性与空间适应性,解决了温室大棚的废气污染和噪声等问题,并降低了使用费用,属于环保节能型的多功能农业机械。该机具有结构合理、功能多、能耗低、移动灵活及可无级变换行走速度的特点,并可根据设施农业作业的需要配置相应的农业机具,完成土壤耕耘、土地整理、种植施肥、收获加工、室内运输、灌溉排水与喷施农药等作业,不但扩大了机具的作业范围和使用功能,还有效提高了机具的效能,节省了生产成本,并实现一机多用。The advantage of the facility agriculture multifunctional electric working machine of the utility model is that two AC motors are respectively used as the power for the walking drive and power output of the facility agriculture work machine, which improves the power and space adaptability of the work machine and solves the problem of greenhouse The waste gas pollution and noise of the greenhouse can be solved, and the use cost is reduced. It belongs to the environmental protection and energy-saving multifunctional agricultural machinery. The machine has the characteristics of reasonable structure, multiple functions, low energy consumption, flexible movement and stepless change of walking speed, and can be equipped with corresponding agricultural machinery and tools according to the needs of facility agricultural operations to complete soil cultivation, land preparation, planting and fertilization, and harvesting. Processing, indoor transportation, irrigation and drainage, and pesticide spraying and other operations not only expand the operating range and use functions of the machine, but also effectively improve the efficiency of the machine, save production costs, and realize one machine with multiple functions.
附图说明 Description of drawings
本实用新型的具体结构由以下实施例及附图给出。Concrete structure of the present utility model is provided by following embodiment and accompanying drawing.
图1是本实用新型的设施农业多功能电动作业机的结构示意图。Fig. 1 is a structural schematic diagram of the facility agricultural multifunctional electric working machine of the present utility model.
图2是本实用新型的平面结构示意图。Fig. 2 is a schematic plan view of the utility model.
图3是本实用新型的行走驱动传动系统示意图。Fig. 3 is a schematic diagram of the walking drive transmission system of the present invention.
图4是本实用新型的动力输出装置传动系统示意图。Fig. 4 is a schematic diagram of the transmission system of the power output device of the present invention.
图5是本实用新型的转向机构的结构示意图。Fig. 5 is a structural schematic diagram of the steering mechanism of the present invention.
下面结合图1、图2、图3、图4、图5对本实用新型详细说明。Below in conjunction with Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 the utility model is described in detail.
图中1、防护罩,2、离合器,3、无级变速装置,4、行走驱动电动机,5、离合器操纵拉手,6、电源控制盘,7、驾驶扶手,8、驾驶座椅,9,输入电缆导杆,10、运输配重平台,11、动力输出电动机,12、动力输出装置,13、后悬挂提升操纵机构,14、后悬挂总成,15、牵引挂接装置,16、行走轮,17、制动拉线,18、制动踏板,19、机架总成,20、驱动轮,21、行走驱动动力机架,22、离合器拉线,23、动力输出电动机皮带轮,24、输入传动皮带,25、无级变速输入皮带轮,26、主动轴,27、主动无级变速轮,28、无级变速传动皮带,29、被动轴,30、调节弹簧,31、被动无级变速轮,32、驱动轮轴,33、驱动轮输入皮带轮,34、输出传动皮带,35、无级变速输出皮带轮,36、调速机构,37、调速手轮,38、轴承,39、动力输出电动机皮带轮,40、动力输出传动皮带,41、动力输出花键轴头,42、动力输出轴,43、动力输入轴皮带轮,44、驱动轮转向支架,45、转向轴,46、转向轴孔,47、推力轴承In the figure 1. protective cover, 2. clutch, 3. continuously variable transmission device, 4. travel drive motor, 5. clutch control handle, 6. power control panel, 7. driving armrest, 8. driving seat, 9. input Cable guide rod, 10. Transport counterweight platform, 11. Power take-off motor, 12. Power take-off device, 13. Rear suspension lifting control mechanism, 14. Rear suspension assembly, 15. Traction hitch, 16. Traveling wheels, 17. Brake cable, 18. Brake pedal, 19. Frame assembly, 20. Driving wheel, 21. Travel drive power frame, 22. Clutch cable, 23. Power output motor pulley, 24. Input drive belt, 25. CVT input pulley, 26. Drive shaft, 27. Active CVT wheel, 28. CVT transmission belt, 29. Driven shaft, 30. Adjusting spring, 31. Passive CVT wheel, 32. Drive Axle, 33, driving wheel input pulley, 34, output drive belt, 35, continuously variable speed output pulley, 36, speed regulating mechanism, 37, speed regulating handwheel, 38, bearing, 39, power output motor pulley, 40, power Output drive belt, 41, power output spline shaft head, 42, power output shaft, 43, power input shaft pulley, 44, driving wheel steering bracket, 45, steering shaft, 46, steering shaft hole, 47, thrust bearing
具体实施方式 Detailed ways
如图1所示:机架总成19的前部下方安装驱动轮20,机架总成19的后部下方安装行走轮16,行走驱动动力机架21链接在机架总成19的前部上方,离合器2、无极变速装置3与行走驱动电动机4设置在行走驱动动力机架21上,行走驱动动力机架21上安装有防护罩1,离合器操纵拉手5、电源控制盘6与驾驶扶手7设置在行走驱动动力机架21的后部上方,驾驶座8、输入电源线导杆9与运输配重平台10依次安装在机架总成19上,动力输出电动机11和动力输出装置12设置在运输配重平台10内,后悬挂总成14与牵引挂接装置15固定在机架总成19的后部,后悬挂提升操纵机构13设置在后悬挂总成14上,制动踏板18在机架总成19上的驾驶座8前方,制动拉线17连接在制动踏板18与行走轮16间。As shown in Figure 1: the
如图2所示:在运输配重平台10下设置有动力输出电动机11、动力输出装置12、后悬挂总成14、牵引挂接装置15和后悬挂提升操纵机构13,离合器拉线22连接在离合器操纵拉手5和离合器2间。As shown in Figure 2: under the
如图3所示:行走驱动电动机4的动力输出电动机皮带轮23通过输入传动皮带24带动无级变速输入皮带轮25,无级变速输入皮带轮25通过主动轴26带动主动无级变速轮27,主动无级变速轮27又通过无级变速传动皮带28带动被动无级变速轮31,被动无级变速轮31又通过被动轴29带动无级变速输出皮带轮35,无级变速输出皮带轮35通过输出传动皮带34带动驱动轮输入皮带轮33,驱动轮输入皮带轮33通过驱动轮轴32带动驱动轮20;主动轴26、被动轴29和驱动轮轴32上安装有轴承38,调速机构36与调速手轮37设置在主动轴26上,调节弹簧30设置在被动轴29上。As shown in Figure 3: the power
如图4所示:动力输出电动机11的动力输出电动机皮带轮39通过动力输出传动皮带40带动动力输入轴皮带轮43,动力输入轴皮带轮43通过动力输出轴42带动动力输出花键轴头41,动力输出轴42上安装有轴承38。As shown in Figure 4: the power
如图5所示:转向轴45固定在行走驱动动力机架21上,经过机架总成19的转向轴孔46与驱动轮转向支架44联结为一体,推力轴承47分别安装在行走驱动动力机架21与机架总成19之间、机架总成19与驱动轮转向支架44之间的转向轴45上,驱动轮20通过驱动轮轴32安装在驱动轮转向支架44上。As shown in Figure 5: the steering
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102649394A (en) * | 2012-04-18 | 2012-08-29 | 西北农林科技大学 | Electric tractor |
CN103448569A (en) * | 2013-09-04 | 2013-12-18 | 第一拖拉机股份有限公司 | Electric driving tractor |
CN103518434A (en) * | 2013-10-11 | 2014-01-22 | 江苏大学 | Rear suspension electric lifting device of tractor |
-
2007
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102649394A (en) * | 2012-04-18 | 2012-08-29 | 西北农林科技大学 | Electric tractor |
CN103448569A (en) * | 2013-09-04 | 2013-12-18 | 第一拖拉机股份有限公司 | Electric driving tractor |
CN103448569B (en) * | 2013-09-04 | 2016-01-20 | 第一拖拉机股份有限公司 | Electric tractor |
CN103518434A (en) * | 2013-10-11 | 2014-01-22 | 江苏大学 | Rear suspension electric lifting device of tractor |
CN103518434B (en) * | 2013-10-11 | 2017-05-17 | 江苏大学 | Rear suspension electric lifting device of tractor |
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