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CN201053400Y - Disturbed jet flow pneumatic fan - Google Patents

Disturbed jet flow pneumatic fan Download PDF

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Publication number
CN201053400Y
CN201053400Y CNU2007200399695U CN200720039969U CN201053400Y CN 201053400 Y CN201053400 Y CN 201053400Y CN U2007200399695 U CNU2007200399695 U CN U2007200399695U CN 200720039969 U CN200720039969 U CN 200720039969U CN 201053400 Y CN201053400 Y CN 201053400Y
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air
motor
jet
outer cylinder
cloth
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张景松
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China University of Mining and Technology CUMT
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China University of Mining and Technology CUMT
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Abstract

本实用新型的扰动射流气动风机,包括外筒,与外筒同一轴心的内筒,外筒与内筒之间设有将其固定连接的导叶,内筒中设有气马达,气马达后部设有布风装置,前部设有马达扭矩传递装置,马达扭矩传递装置上设有风机叶轮,外筒的前部设有进风口防护网,后部设有出风口防护网。利用煤矿井下现有压缩空气动力源,不会产生电火花,吹出的风射流带有一定旋转、主方向线可以划成一个圆锥面,在一个锥形区域内产生频率不同的扰动风流,大大增强了射流对周围气体的卷吸混合能力,从而能够安全地快速消除其有效作用范围内的瓦斯积聚。其结构紧凑,体积小,安装方便,使用安全,具有广泛的实用性。

Figure 200720039969

The disturbed jet pneumatic fan of the utility model comprises an outer cylinder, an inner cylinder with the same axis as the outer cylinder, guide vanes for fixed connection between the outer cylinder and the inner cylinder, an air motor in the inner cylinder, and an air motor behind the air motor. There is an air distribution device at the front, a motor torque transmission device at the front, a fan impeller on the motor torque transmission device, an air inlet protective net at the front of the outer cylinder, and an air outlet protective net at the rear. Using the existing compressed air power source in the coal mine, no electric sparks will be generated, the air jet blown out has a certain rotation, and the main direction line can be divided into a conical surface, and turbulent air flow with different frequencies is generated in a cone-shaped area, which is greatly enhanced. The entrainment and mixing ability of the jet to the surrounding gas is improved, so that the gas accumulation within its effective range can be safely and quickly eliminated. It has compact structure, small size, convenient installation, safe use and wide practicability.

Figure 200720039969

Description

扰动射流气动风机 Disturbed Jet Pneumatic Fan

技术领域 technical field

本实用新型涉及扰动射流气动风机,尤其适用于煤矿采煤工作面上偶角瓦斯积聚的治理,保证煤矿安全生产。The utility model relates to a disturbance jet pneumatic blower, which is especially suitable for controlling even-angle gas accumulation on coal mining working faces of coal mines, so as to ensure safe production in coal mines.

背景技术 Background technique

煤矿采煤工作面上偶角瓦斯积聚是煤矿发生瓦斯爆炸的基本原因之一,U型通风采煤工作面上偶角瓦斯积聚是煤矿生产经常发生而又难以治理的世界性难题,在治理瓦斯积聚的工作中,由于方法不当,特别是装备不当,发生过多起火源引起瓦斯爆炸的恶性事故。因此,国内外一直在研究能够有效治理采煤工作面上偶角瓦斯积聚的装备。目前,煤矿采煤工作面上偶角瓦斯积聚的治理方法可归纳为排、引、吹、导、抽等。具体代表性的做法是:①在工作面上隅角处设置风障或隔墙,采用无火花局扇抽排;②用风流引射器和防爆局扇抽排;③采用自动控制系统在上隅角处强制抽出采空区中的瓦斯,使其自然涌出量减少;④用径向射流风机产生脉动射流吹排。此外还有改变通风方式;加大主通风量等方法。Even-angle gas accumulation on the coal mining face is one of the basic reasons for gas explosions in coal mines. Even-angle gas accumulation on the U-shaped ventilation coal mining face is a worldwide problem that often occurs in coal mine production and is difficult to control. In the accumulated work, due to improper methods, especially improper equipment, vicious accidents of gas explosions caused by too many ignition sources occurred. Therefore, domestic and foreign countries have been researching equipment that can effectively control even-angle gas accumulation on coal mining face. At present, the treatment methods for even-angle gas accumulation on the coal mining face of coal mines can be summarized as rowing, guiding, blowing, guiding, pumping, etc. The specific representative methods are: ① set up wind barriers or partition walls at the corners of the working surface, and use non-sparking local fans for exhaust; ② use air flow ejectors and explosion-proof local fans for exhaust; ③ use automatic control systems to The gas in the goaf is forced to be pumped out at the corners to reduce the natural gushing amount; ④Use a radial jet fan to generate pulsating jets for blowing. In addition, there are methods such as changing the ventilation method and increasing the main ventilation volume.

①②③法治理上偶角瓦斯积聚是有效的,但它们都采用了电动局部风机加抽排风筒的系统,移动搬迁有不便之处,使用中还要防止抽排风筒中的瓦斯超限。④法采用小型液压风机安置在上隅角处直接吹排,具有系统简单、搬迁方便、控制范围大的优点,因其采用了无火花性能的安全液压动力源,故可以用来治理已经超限的上隅角瓦斯,这在煤矿是非常需要的。但这种方法要得到推广应用,还需要解决以下问题:①液压风机用的气马达能够使用采煤工作面的压缩空气或者压力水,并保证其使用寿命;②具有卷吸和扰动能力更强的射流,射流的转动方向不能局限于平面;③叶轮的旋转和风机的摆动(或转动)用一个马达来完成使风机更小型化。①②③It is effective to control the accumulation of gas in even angles, but they all use the system of electric local fans and exhaust ducts, which is inconvenient for moving and relocation, and the gas in the exhaust ducts must be prevented from exceeding the limit during use. The ④ method uses a small hydraulic fan to be placed at the upper corner to blow air directly. It has the advantages of simple system, convenient relocation and large control range. Because it uses a safe hydraulic power source with no spark performance, it can be used to control the overrun Gas in the upper corner of the coal mine is very much needed. However, if this method is to be popularized and applied, the following problems need to be solved: ①The air motor for the hydraulic blower can use the compressed air or pressurized water in the coal mining face, and ensure its service life; ②It has stronger entrainment and disturbance capabilities The jet flow, the direction of rotation of the jet flow can not be limited to the plane; ③ the rotation of the impeller and the swing (or rotation) of the blower fan are completed with a motor to make the blower fan more miniaturized.

实用新型内容Utility model content

本实用新型的目的是根据已有技术存在的不足之处,提供一种结构简单,搬迁方便,控制范围大,安全可靠,风流有效作用距离长、扩散强度高的扰动射流气动风机。The purpose of this utility model is to provide a disturbance jet pneumatic fan with simple structure, convenient relocation, large control range, safety and reliability, long effective air flow distance and high diffusion intensity according to the shortcomings of the existing technology.

为实现上述目的,本实用新型的扰动射流气动风机,它包括外筒,与外筒同一轴心的内筒,外筒与内筒之间设有将其固定连接的导叶,内筒中设有气马达,气马达后部设有布风装置,前部设有马达扭矩传递装置,马达扭矩传递装置上设有风机叶轮,外筒的前部设有进风口防护网,后部设有出风口防护网。In order to achieve the above object, the disturbance jet pneumatic fan of the present utility model includes an outer cylinder, an inner cylinder with the same axis as the outer cylinder, guide vanes for fixed connection between the outer cylinder and the inner cylinder, and a Air motor, the air motor has an air distribution device at the rear, a motor torque transmission device at the front, a fan impeller on the motor torque transmission device, an air inlet protective net at the front of the outer cylinder, and an air outlet at the rear protective net.

所述的布风装置由布风轮轴承座,设在布风轮轴承座上的布风轮和设在布风轮轴承座内的布风轮轴构成;所述的布风轮上设有若干只固定叶片,这些叶片与外筒一起构成1~2个出风口,布风轮上还设有若干只带有叶柄的可调叶片,可调叶片通过螺母紧固在布风轮的轮毂上;所述的马达扭矩传递装置由固定气马达的叶轮轴承座和与气马达传动轴相连接的叶轮轴构成;所述的气马达出气管路上设有消音器。The wind distribution device is composed of a wind distribution wheel bearing seat, a wind distribution wheel arranged on the wind distribution wheel bearing seat and a wind distribution wheel shaft arranged in the wind distribution wheel bearing seat; the wind distribution wheel is provided with several Fixed blades, these blades together with the outer cylinder form 1 to 2 air outlets, and there are several adjustable blades with petioles on the wind distribution wheel, and the adjustable blades are fastened to the hub of the wind distribution wheel by nuts; The motor torque transmission device described above is composed of an impeller bearing housing that fixes the air motor and an impeller shaft connected to the transmission shaft of the air motor; the air outlet pipeline of the air motor is provided with a muffler.

该风机采用一个压缩空气马达驱动,利用煤矿井下现有压缩空气动力源,不会产生火花,出口风射流带有一定旋转、吹出气流的主方向线可以划成一个圆锥面,在一个锥形区域内产生频率不同的扰动风流,大大增强了射流对周围气体的卷吸混合能力,从而能够安全地快速消除其有效作用范围内的瓦斯积聚。具有卷吸和扰动能力更强的风射流,风射流的转动方向不局限于平面;叶轮的旋转和布风转轮的转动用一个马达来完成,使风机更小型化,其结构紧凑,安装方便,使用安全,具有广泛的实用性。The fan is driven by a compressed air motor, using the existing compressed air power source in the coal mine, and will not generate sparks. The outlet air jet has a certain rotation, and the main direction line of the blown airflow can be divided into a conical surface. In a conical area The turbulent wind flow with different frequencies is generated inside, which greatly enhances the jet's ability to entrain and mix the surrounding gas, so that it can safely and quickly eliminate the gas accumulation within its effective range. It has a wind jet with stronger entrainment and disturbance capabilities, and the rotation direction of the wind jet is not limited to the plane; the rotation of the impeller and the rotation of the air distribution runner are completed by a motor, which makes the fan more miniaturized, and its structure is compact and easy to install. It is safe to use and has wide practicability.

附图说明 Description of drawings

附图是本实用新型的结构图。Accompanying drawing is the structural diagram of the utility model.

图中:进口防护网1,风机叶轮2,外筒3,内筒4,气马达5,进出气管6,布风轮7,可调叶片8,出口防护网9,布风轮轴承座10,布风轮轴11,导叶12,叶轮轴承座13,叶轮轴14。In the figure: inlet protection net 1, fan impeller 2, outer cylinder 3, inner cylinder 4, air motor 5, air inlet and outlet pipe 6, wind distribution wheel 7, adjustable blade 8, outlet protection net 9, wind distribution wheel bearing seat 10, Wind distribution wheel shaft 11, guide vane 12, impeller bearing seat 13, impeller shaft 14.

具体实施方式 Detailed ways

下面将结合附图中的实施例对本实用新型作进一步的描述:The utility model will be further described below in conjunction with the embodiment in the accompanying drawings:

附图所示,本风机主要由进风口防护网1,风机叶轮2,外筒3,内筒4,气马达5,进出气管6,出风口防护网9,布风装置,马达扭矩传递装置等构成。布风装置由布风轮轴承座10,布风轮7和布风轮轴11构成;布风轮7设在布风轮轴承座10上,布风轮轴11设在布风轮轴承座10内,布风轮7上设有若干只固定叶片,这些叶片与外筒3一起构成1~2个出风口,布风轮7上还设有若干只带有叶柄的可调叶片8,可调叶片8通过螺母紧固在气动布风轮7的轮毂上,根据实际需改变调叶片8的角度,可以控制布风轮的转速。马达扭矩传递装置由叶轮轴承座13和叶轮轴14构成,叶轮轴14通过轴承装在叶轮轴承座13中并用螺钉与气马达5连接,然后一起装入内筒4中并用螺钉固定,气马达5的出气管路上装有消音器,可降低马达出气口的气动噪声。风机叶轮2装在叶轮轴14上,外筒3的前端装有进口防护网1。布风轮轴11通过轴承装在布风轮轴承座10中,布风轮7装在布风轮轴11上,用螺钉将布风轮轴承座10固定内筒4的后端,外筒3的后端装有出口防护网11。外筒3与内筒4通过导叶12连接固定。As shown in the drawings, the fan is mainly composed of air inlet protective net 1, fan impeller 2, outer cylinder 3, inner cylinder 4, air motor 5, air inlet and outlet pipes 6, air outlet protective net 9, air distribution device, motor torque transmission device, etc. constitute. The wind distribution device is composed of the wind distribution wheel bearing block 10, the wind distribution wheel 7 and the wind distribution wheel shaft 11; There are several fixed blades on the wheel 7, and these blades together with the outer cylinder 3 form 1 to 2 air outlets, and several adjustable blades 8 with petioles are also arranged on the wind distribution wheel 7, and the adjustable blades 8 pass through the nuts. Fastened on the hub of the pneumatic wind distribution wheel 7, the rotating speed of the wind distribution wheel can be controlled by changing the angle of the blades 8 according to actual needs. The motor torque transmission device is composed of the impeller bearing seat 13 and the impeller shaft 14. The impeller shaft 14 is installed in the impeller bearing seat 13 through the bearing and connected with the air motor 5 with screws, and then put into the inner tube 4 together and fixed with screws. The air motor 5 A muffler is installed on the outlet pipe of the motor to reduce the aerodynamic noise at the motor outlet. Fan impeller 2 is contained on the impeller shaft 14, and the front end of urceolus 3 is equipped with import protection net 1. The wind distribution wheel shaft 11 is installed in the wind distribution wheel bearing seat 10 through bearings, the wind distribution wheel 7 is installed on the wind distribution wheel shaft 11, and the wind distribution wheel bearing seat 10 is fixed to the rear end of the inner cylinder 4 with screws, and the rear end of the outer cylinder 3 The end is equipped with an outlet protection net 11. The outer cylinder 3 and the inner cylinder 4 are connected and fixed through guide vanes 12 .

其工作原理:当气马达5的进口接通压缩空气时,气马达5的主轴通过叶轮轴带动叶轮2高速旋转,抽吸空气从带有防护网1的进风口进入风机叶轮2,获得能量的气流经过带有导叶12的环形流道后基本变成轴向,推动布风轮7低速转动,从而在一个锥形区域内产生扰动的气体射流。气流在风机内的流动方向如图中的箭头所示。改变可调叶片8的安装角度,可以改变布风轮7的转速,进而调节气流扰动频率。采用不同形式的布风轮7,可以得到不同特性的气体射流。Its working principle: When the inlet of the air motor 5 is connected with compressed air, the main shaft of the air motor 5 drives the impeller 2 to rotate at high speed through the impeller shaft, and the suction air enters the fan impeller 2 from the air inlet with the protective net 1 to obtain energy. After passing through the annular channel with the guide vanes 12, the air flow basically becomes axial, which drives the wind distribution wheel 7 to rotate at a low speed, thereby generating a turbulent gas jet in a cone-shaped area. The flow direction of the airflow inside the fan is shown by the arrows in the figure. Changing the installation angle of the adjustable blade 8 can change the rotational speed of the wind distribution wheel 7, thereby adjusting the airflow disturbance frequency. By adopting different forms of wind distributing wheels 7, gas jets with different characteristics can be obtained.

Claims (5)

1. disturbance jet-flow pneumatic blower fan, it is characterized in that: it comprises urceolus (3), inner core (4) with the same axle center of urceolus (3), be provided with the stator (12) that is fixed and is connected between urceolus (3) and the inner core (4), be provided with gas motor (5) in the inner core (4), gas motor (5) rear portion is provided with air blowing device, the front portion is provided with the motor torsional moment transfer unit, the motor torsional moment transfer unit is provided with draught fan impeller (2), the front portion of urceolus (3) is provided with intake grill protective net (1), and the rear portion is provided with exhaust outlet protective net (9).
2. disturbance jet-flow pneumatic blower fan according to claim 1, it is characterized in that: described air blowing device is located at the cloth wind wheel (7) on the cloth rotor shaft bearing (10) and is located at interior cloth rotor shaft (11) formation of cloth rotor shaft bearing (10) by cloth rotor shaft bearing (10).
3. disturbance jet-flow pneumatic blower fan according to claim 2, it is characterized in that: described cloth wind wheel (7) is provided with some stator blades, these blades constitute 1~2 exhaust outlet with urceolus (3), also be provided with some the adjustable vanes (8) that have petiole on the cloth wind wheel (7), adjustable vane 8 is fastened on the wheel hub of cloth wind wheel (7) by nut.
4. disturbance jet-flow pneumatic blower fan according to claim 1 is characterized in that: described motor torsional moment transfer unit is made of with the impeller shaft (14) that is connected with gas motor (5) transmission shaft the impeller shaft bearing (13) of fixed air motor (5).
5. disturbance jet-flow pneumatic blower fan according to claim 1 is characterized in that: described gas motor (5) outlet pipe is provided with baffler.
CNU2007200399695U 2007-06-06 2007-06-06 Disturbed jet flow pneumatic fan Expired - Fee Related CN201053400Y (en)

Priority Applications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106401992A (en) * 2016-12-19 2017-02-15 江苏宇天科技有限公司 Pneumatic fan
CN109339857A (en) * 2018-12-07 2019-02-15 华北科技学院 A rapid extraction device for underground gas
CN110778511A (en) * 2019-12-02 2020-02-11 浙江金盾风机股份有限公司 A high-efficiency and large-volume centrifugal induced fan

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106401992A (en) * 2016-12-19 2017-02-15 江苏宇天科技有限公司 Pneumatic fan
CN109339857A (en) * 2018-12-07 2019-02-15 华北科技学院 A rapid extraction device for underground gas
CN110778511A (en) * 2019-12-02 2020-02-11 浙江金盾风机股份有限公司 A high-efficiency and large-volume centrifugal induced fan

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Granted publication date: 20080430

Termination date: 20160606