CN201053046Y - Novel cotton carding machine - Google Patents
Novel cotton carding machine Download PDFInfo
- Publication number
- CN201053046Y CN201053046Y CNU2006201196087U CN200620119608U CN201053046Y CN 201053046 Y CN201053046 Y CN 201053046Y CN U2006201196087 U CNU2006201196087 U CN U2006201196087U CN 200620119608 U CN200620119608 U CN 200620119608U CN 201053046 Y CN201053046 Y CN 201053046Y
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- Prior art keywords
- roller
- carding machine
- cover plate
- wallboard
- large pressuring
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Abstract
A novel carding machine consists of a machine frame, a cover plate, a scraper roller driving device, a four-link device, a cover plate supporting side frame, an air suction device, a three-roller side frame, a driving mechanism and a control mechanism. The utility model has the advantages of rational structure, convenient assembly, use and maintenance, low cost, high efficiency, little noise, etc. The improvements on devices such as a big pressing roll, a support plate, an air suction pipe, the three-roller side frame and the scraper roller driving device particularly promote the usability of the equipment, realize good effects such as convenient assembly, use and maintenance, simple operation, accurate positioning, equipment integrity and effective air suction and dust removal, improve product quality and application effect, and at the same time facilitate quick assembling and disassembling. Thus, the utility model is an ideal special carding machine mating equipment for textile materials such as cotton, fluff, etc.
Description
Technical field
The utility model relates to the textile machine isolated plant, more particularly is to be used for the novel carding machine that textile raw materials such as cotton, fine hair carry out the special-purpose machinery of combing, removal of impurities and processing.
Background technology
Common known traditional carding machine is organic frame, clearer, tiltedly goes out formations such as formula large pressuring roller, split supporting plate, medium spacing aspiration channel, transmission mechanism, has that complex structure, equipment globality are poor, a defective such as Installation and Debugging trouble, operational efficiency are low.Traditional cover plate and clearer transmission device be complex structure often, and difficulty is installed, and is not easy to speed governing and speed change; Wallboard is an integral slab, and its processing charges height, difficulty are big, is not easy to installation and removal; Large pressuring roller is tiltedly to go out the formula large pressuring roller, its complex structure, and the Installation and Debugging difficulty, processing charges height, difficulty are big, are not easy to installation and removal; Air intake device is complex structure often, and the installation site hinders plant maintenance easily, is not easy to installation and removal; Wallboard processing charges height, difficulty of processing are big, are not easy to installation and removal; Problems such as above-mentioned many drawbacks have been brought many troubles and inconvenience to use, cause the use cost height, and maintenance difficulty is big, thereby do not satisfy present production and instructions for use.
Summary of the invention
The purpose of this utility model is to provide a kind of can eliminate above-mentioned shortcoming, the novel carding machine of characteristics such as have rational in infrastructure, installation, convenient maintenance, cost is low, efficient is high, noise is little.Large pressuring roller, cover plate are supported the improvement that wallboard, aspiration channel, three roller wallboards, clearer transmission mechanism etc. install, as: 1, to the improvement of clearer transmission mechanism, can make drive pulley and follower exchange speed governing; Conversion belt wheel quantity is few, and the conversion rate kind is many; It is that driving pulley plane of movement and passive belt wheel motion belt wheel differ 90 degree that output belt train adopts the semidecussation transmission, and it is simple in structure, installation is easy to adjust, cost of manufacture is low; 2, adopt the wallboard of split type structure, cut body of wall open split from the relevant position, center of roll, made things convenient for the installation and removal of equipment; 3, adopt quadric chain finish large pressuring roller show, guaranteed that large pressuring roller does plane motion, made things convenient for workman's operation, improved product quality; 4, select the monoblock type aspiration channel of " extensively " type structure for use, pick-up performance is good, compact conformation, appearance looks elegant, easy for installation, simultaneously, does not hinder and adjusts cover plate and space; 5, cover plate is supported the improvement of wallboard, the integral wall of the covering system of non-rolling friction is adopted at its two ends, be different from two ends and adopt the covering system of (bearing) friction of rolling, be two kinds of different type of belt drive, each guide wheel of cover plate and support bar can debugging for convenience detach on wallboard, for the cover plate drive disk assembly provides bigger installing space, support carding machine case top simultaneously, made things convenient for the installation and removal of equipment; These improvement have increased the usability of equipment, effects such as debugging is installed and demolition and maintenance are convenient and swift, simple to operate, accurate positioning, the equipment globality is strong, air draught power is big, high-effective dust-removing have been realized, product quality and result of use have been improved, production and use cost have been reduced, having improved installation and maintenance efficiency, is the combing special-purpose machinery corollary apparatus of textile raw materials such as desirable cotton, fine hair.
Novel carding machine of the present utility model is formations such as organic frame, cover plate and clearer transmission device, four linkages, cover plate support wallboard, air intake device, three roller wallboards, transmission mechanism and controlling organization, and it is that clearer, large pressuring roller, cover plate support wallboard, air intake device, transmission mechanism, controlling organization are housed on frame.Wherein, cover plate and clearer transmission device are to be made of paired pressure roller and transmission mechanism, large pressuring roller is to be made of quadric chain, yaw turnover mechanism, it is to leave installing hole on the one plate that cover plate supports wallboard, air intake device is to be made of aspiration channel and side draught tube, three roller wallboards are to constitute transmission mechanism, controlling organization etc. by upper, middle and lower three roller wallboards.Usually, raw cotton is made lap or cotton layer through opening and cleaning step, and carding machine is that the lap or the cotton layer that are used for containing certain impurity or short flannel carry out shredding meticulously, combing, despumation and short flannel, assembles the sliver of certain specification through drawing-off, volume is placed in the cotton tube, uses for the back operation.Described cover plate and clearer transmission device are that formations such as driving wheel, follower and driving belt are arranged, it can be installed in the both sides of carding machine, driving wheel and follower are to rolling or meshing drive driving belt or power transmission shaft operation, it is the mode that adopts the driving belt windup-degree, make drive mechanism succinct, convenient simultaneously the installation; Usually, input drive pulley and the interchangeable speed governing of follower are transferred the belt degree of tightness by having tension pulley, and like this, conversion belt wheel quantity is few, and the conversion rate kind is many.Such as, four just convertible nine kinds of speed of belt pulley; Described output belt pulley is to adopt the semidecussation transmission, and promptly driving pulley plane of movement and passive belt wheel motion belt wheel differ 90 degree, and it is simple in structure, installation is easy to adjust, cost of manufacture is low.Described three roller wallboards are that formations such as three roller cornice sheathings, three roller deadlights, three roller wainscot sheathings and connector are arranged, three roller wallboards are installed on the carding machine, wherein, three roller cornice sheathings, three roller deadlights, three roller wainscot sheathings are fixedly connected with connector, three roller cornice sheathings and three roller deadlights are the line of centres subdivisions from topping roll and card stripper, and three roller cornice sheathings and three roller deadlights that connector will support card stripper and topping roll link together; Body of wall and three roller wainscot sheathings are the center subdivisions from bottom roll in three rollers, and three roller deadlights and three roller wainscot sheathings that connector will support bottom roll link together; Usually, material such as cylinder iron optional or common grey iron of wallboard is made; According to the quantity and the instructions for use of wallboard backing roll, but the wallboard subdivision is many parts, preferably is divided into three parts, is convenient to accurate location, remove and install etc.; Described four linkages are made up of four connecting rods, large pressuring roller and link gear etc., it is installed on the carding machine with large pressuring roller, four connecting rods and link gear constitute four linkages, it is the vitals of carding machine, be used for to the sliver press molding and satisfy the requirement of carded sliver joint show the pendulum motion device, the showing to advance by quadric chain of large pressuring roller finished; It is large pressuring roller parts of doing plane motion, is installed in large pressuring roller one side.Large pressuring roller is shown during repiece, is convenient to operation; Large pressuring roller swings in when running up, and fully near top and bottom rolls, reduces broken end; Large pressuring roller also can run up showing the position, needn't slow down or the situation of low cruise under, the convenient web quality of observing; Its objective is and guarantee that the large pressuring roller parts do plane motion.Described air intake device is that formations such as pipeline, inlet scoop and exhaust outlet are arranged, this air intake device is installed on the carding machine case ceiling, it is a monoblock type aspiration channel of selecting " extensively " type structure for use, its horizontal component is contained on the carding machine case ceiling, the top is connected on the outer exhaust system of machine, its lower end is biased on one side, and purpose is not hinder the cover plate adjustment of spacing.It adopts side formula air intake device, and it is good to have monoblock type aspiration channel pick-up performance, and its structure is tight, and appearance looks elegant is easy for installation.Described cover plate supports wallboard and is made up of wallboard body and locating hole etc., this wallboard is to select for use two ends to adopt the integral wall of the covering system of non-rolling friction, it is mounted on the carding machine, and end bearing carding machine case top on it, its lower end are fixed on the cylinder circle wallboard of carding machine; Leave locating hole on this wallboard, locating hole is mainly used in securing cover plate guide wheel, cover plate chain transmission axle and wheel, cover plate card stripper and clearer and uni-drive gear box thereof etc.Each guide wheel of cover plate and support bar can debugging for convenience detach on wallboard, for the cover plate drive disk assembly provides bigger installing space, support carding machine case top simultaneously, made things convenient for the installation and removal of equipment, increased the usability of equipment.It selects whole supporting plate for use, has. and each guide wheel of cover plate and support bar can debugging for convenience detach on wallboard, provide bigger installing space for the cover plate drive disk assembly simultaneously.Guarantee the operation convenience and the usability of device, simultaneously, be convenient to processing, dismounting, installation and maintenance.
Novel carding machine of the present utility model has solved problems such as having solved installation, convenience and troublesome maintenance, complicated operation, difficult location, end breakage rate height, equipment globality are poor, air draught dust removing effects difference for a long time, have rational in infrastructure, install, convenient maintenance, the novel carding machine of characteristics such as cost is low, efficient is high, noise is little.Especially the improvement that large pressuring roller, supporting plate, aspiration channel, three roller wallboards, clearer transmission mechanism etc. are installed, increased the usability of equipment, easy for installation, effects such as maintenance is convenient, simple to operate, accurate positioning, the equipment globality is strong, air draught power is big, high-effective dust-removing have been realized, product quality and result of use have been improved, production and use cost have been lowered, this equipment can make things convenient for Fast Installation and dismounting, is the combing special-purpose machinery corollary apparatus of textile raw materials such as desirable cotton, fine hair.
Description of drawings
Fig. 1: novel carding machine structural representation
Fig. 2: cover plate and clearer transmission structures schematic diagram
Fig. 3-5: three roller panel structure schematic diagram
Fig. 6-10: four linkage structural representation
Figure 11: air intake device structural representation
Figure 12-13: cover plate knee wall plate structure schematic diagram
Among the figure: the 1-cover plate supports wallboard, 2-three roller wallboards, 3-four linkages, 4-base, 5-power transmission shaft, 6-large pressuring roller, 7-exhaust outlet, 8-inlet scoop, 9-clearer drive mechanism, 10-three roller cornice sheathings, 11-three roller deadlights, 12-three roller wainscot sheathings, 13-card stripper, 14-topping roll, 15-bottom roll, 16-connector
The specific embodiment
Novel carding machine as shown in Figure 1 is formations such as organic frame, cover plate and clearer transmission device, four linkages, cover plate support wallboard, air intake device, three roller wallboards, transmission mechanism and controlling organization, and it is that clearer, large pressuring roller, cover plate support wallboard, air intake device, transmission mechanism, controlling organization are housed on frame.Cover plate as shown in Figure 2 and clearer transmission device are that formations such as driving wheel, follower and driving belt are arranged, it can be installed in the both sides of carding machine, driving wheel and follower are to rolling or meshing drive driving belt or power transmission shaft operation, it is the mode that adopts the driving belt windup-degree, make drive mechanism succinct, convenient simultaneously the installation; Usually, input drive pulley and the interchangeable speed governing of follower are transferred the belt degree of tightness by having tension pulley, and like this, conversion belt wheel quantity is few, and the conversion rate kind is many.Such as, four just convertible nine kinds of speed of belt pulley; Described output belt pulley is to adopt the semidecussation transmission, and promptly driving pulley plane of movement and passive belt wheel motion belt wheel differ 90 degree, and it is simple in structure, installation is easy to adjust, cost of manufacture is low.Three roller wallboards shown in Fig. 3-5 are that formations such as three roller cornice sheathings 10, three roller deadlights 11, three roller wainscot sheathings 12 and connector 16 are arranged, three roller wallboards 2 are installed on the carding machine, wherein, three roller cornice sheathings 10, three roller deadlights 11, three roller wainscot sheathings 12 are fixedly connected with connector 16, three roller cornice sheathings 10 and three roller deadlights 11 are that three roller cornice sheathings 10 and three roller deadlights 11 that connector will support card stripper 13 and topping roll 14 link together from the line of centres subdivision of topping roll 14 with card stripper 13; Three roller deadlights 11 and three roller wainscot sheathings 12 are the center subdivisions from bottom roll 15, and three roller deadlights 11 and three roller wainscot sheathings 12 that connector 16 will support bottom roll 15 link together; But wallboard subdivision cornice sheathing 10, deadlight 11, wainscot sheathing 12 3 parts are convenient to accurate location, are removed and installed etc.Four linkages shown in Fig. 6-10 are made up of four connecting rods, large pressuring roller 6 and link gear etc., it is installed on the carding machine with large pressuring roller, four connecting rods and link gear constitute four linkages 3, it is the vitals of carding machine, be used for to the sliver press molding and satisfy the requirement of carded sliver joint show the pendulum motion device, the showing to advance by quadric chain 3 of large pressuring roller 6 finished; It is large pressuring roller parts of doing plane motion, is installed in large pressuring roller one side.Large pressuring roller is shown during repiece, is convenient to operation; Large pressuring roller swings in when running up, and fully near top and bottom rolls, reduces broken end; Large pressuring roller also can run up showing the position, under the situation of not slowing down, and the convenient web quality of observing; Its objective is and guarantee that the large pressuring roller parts do plane motion.Air intake device as shown in figure 11 is that formations such as pipeline, inlet scoop 8 and exhaust outlet 7 are arranged, this air intake device 8 is installed on the carding machine case ceiling, it is a monoblock type aspiration channel of selecting " extensively " type structure for use, its horizontal component is contained on the carding machine case ceiling, the top is connected on the outer exhaust system of machine, its lower end is biased on one side, and purpose is not hinder the cover plate adjustment of spacing.Cover plate shown in Figure 12-13 supports wallboard 1 and is made up of wallboard body 1 and locating hole etc., this wallboard is to select for use two ends to adopt the integral wall of the covering system of non-rolling friction, it is mounted on the carding machine, end bearing carding machine case top on it, its lower end are fixed on the cylinder circle wallboard of carding machine; Leave locating hole on this wallboard, locating hole is mainly used in securing cover plate guide wheel, cover plate chain transmission axle and wheel, cover plate card stripper 13 and clearer and uni-drive gear box thereof etc.Each guide wheel of cover plate and support bar can debugging for convenience detach on wallboard, for the cover plate drive disk assembly provides bigger installing space, support carding machine case top simultaneously, made things convenient for the installation and removal of equipment, increased the usability of equipment.
Claims (6)
1. novel carding machine, it is characterized in that it being organic frame, cover plate and clearer transmission device, four linkages, cover plate supports wallboard, air intake device, three roller wallboards, transmission mechanism and controlling organization constitute, it is that clearer is housed on frame, large pressuring roller, cover plate supports wallboard, air intake device, transmission mechanism, controlling organization, wherein, cover plate and clearer transmission device are to be made of paired pressure roller and transmission mechanism, large pressuring roller is by quadric chain, yaw turnover mechanism constitutes, it is to leave installing hole on the one plate that cover plate supports wallboard, air intake device is to be made of aspiration channel and side draught tube, three roller wallboards are to constitute transmission mechanism by upper, middle and lower three roller wallboards, controlling organization.
2. novel carding machine as claimed in claim 1, it is characterized in that described card flat and clearer transmission device are to have driving wheel, follower and driving belt to constitute, it can be installed in the both sides of carding machine, and driving wheel and follower are to rolling or meshing drive driving belt or power transmission shaft operation; It is the mode that adopts the driving belt windup-degree, perhaps adopts the semidecussation transmission, and input drive pulley and the interchangeable speed governing of follower are transferred the belt degree of tightness by having tension pulley, and promptly driving pulley plane of movement and passive belt wheel motion belt wheel differ 90 degree.
3. novel carding machine as claimed in claim 1, it is characterized in that described three roller wallboards are to have three roller cornice sheathings, three roller deadlights, three roller wainscot sheathings and connector to constitute, three roller wallboards are installed on carding machine, and being fixed with connector links together; Wherein, three roller cornice sheathings and three roller deadlights are the line of centres subdivisions from topping roll and card stripper, and three roller cornice sheathings and three roller deadlights that connector will support card stripper and topping roll link together; Body of wall and three roller wainscot sheathings are the center subdivisions from bottom roll in three rollers, and three roller deadlights and three roller wainscot sheathings that connector will support bottom roll link together.
4. novel carding machine as claimed in claim 1, it is characterized in that described four linkages are made up of four connecting rods, large pressuring roller and link gear, it is installed on the carding machine with large pressuring roller, constitute four linkages by four connecting rods and link gear, be installed in large pressuring roller one side, connect large pressuring roller show.
5. novel carding machine as claimed in claim 1, it is characterized in that described air intake device is to have pipeline, inlet scoop and exhaust outlet to constitute, the two ends of pipeline connect inlet scoop and exhaust outlet respectively, this air intake device is installed on the carding machine case ceiling, it is a monoblock type aspiration channel of selecting " extensively " type structure for use, its horizontal component is contained on the carding machine case ceiling, and the top is connected on the outer exhaust system of machine, and its lower end is biased on one side.
6. novel carding machine as claimed in claim 1, it is characterized in that described cover plate supports wallboard and is made up of wallboard body and locating hole, this wallboard is installed on the carding machine, end bearing carding machine case top on it, its lower end is fixed on the cylinder circle wallboard of carding machine, leaves locating hole on this wallboard; It is to select for use two ends to adopt the integral wall of the covering system of non-rolling friction; Wherein, locating hole is the locating hole that leaves securing cover plate guide wheel, cover plate chain transmission axle and wheel, cover plate card stripper, clearer and uni-drive gear box thereof on the wallboard body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006201196087U CN201053046Y (en) | 2005-05-26 | 2006-05-25 | Novel cotton carding machine |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200520083831 | 2005-05-26 | ||
| CN200520083831.6 | 2005-05-26 | ||
| CNU2006201196087U CN201053046Y (en) | 2005-05-26 | 2006-05-25 | Novel cotton carding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201053046Y true CN201053046Y (en) | 2008-04-30 |
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ID=39392712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2006201196087U Expired - Fee Related CN201053046Y (en) | 2005-05-26 | 2006-05-25 | Novel cotton carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201053046Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108754680A (en) * | 2018-06-15 | 2018-11-06 | 长垣虎泰无纺布有限公司 | Carding machine |
| CN110872734A (en) * | 2019-12-03 | 2020-03-10 | 范亚琴 | Combing machine |
-
2006
- 2006-05-25 CN CNU2006201196087U patent/CN201053046Y/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108754680A (en) * | 2018-06-15 | 2018-11-06 | 长垣虎泰无纺布有限公司 | Carding machine |
| CN108754680B (en) * | 2018-06-15 | 2019-08-13 | 长垣虎泰无纺布有限公司 | Carding machine |
| CN110872734A (en) * | 2019-12-03 | 2020-03-10 | 范亚琴 | Combing machine |
| CN110872734B (en) * | 2019-12-03 | 2022-09-27 | 东营市千硕纺织有限公司 | Combing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080430 Termination date: 20140525 |