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CN201045527Y - Air conditioner outdoor unit ceiling structure - Google Patents

Air conditioner outdoor unit ceiling structure Download PDF

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Publication number
CN201045527Y
CN201045527Y CNU2006201329816U CN200620132981U CN201045527Y CN 201045527 Y CN201045527 Y CN 201045527Y CN U2006201329816 U CNU2006201329816 U CN U2006201329816U CN 200620132981 U CN200620132981 U CN 200620132981U CN 201045527 Y CN201045527 Y CN 201045527Y
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mentioned
ceiling
bracket
outdoor unit
vertical frame
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Chinese (zh)
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网野俊明
铃木信雄
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Okay Daikin Equipment Corp
Daikin Industries Ltd
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Okay Daikin Equipment Corp
Daikin Industries Ltd
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Abstract

本实用新型提供了一种空调的室外机用顶棚结构和辅助安装部件,空调的室外机用顶棚(1)包括:一对纵框架(10),其隔开预定间隔地固定于建筑物的墙面;覆盖室外机(2)的顶棚部件(30);和一对支架(20),其安装在顶棚部件(30)的两侧部,用于把该顶棚部件(30)固定在纵框架(10)上。纵框架(10)具有固定在墙面上的设置面部(11)、和从设置面部(11)垂直延伸的侧面部(12)。支架(20)安装在顶棚部件(30)上,并且可沿该顶棚部件(30)的横向调整位置,支架(20)的侧面安装于纵框架(10)的侧面部(12)。

Figure 200620132981

The utility model provides a ceiling structure for an outdoor unit of an air conditioner and auxiliary installation parts. The ceiling (1) for an outdoor unit of an air conditioner includes: a pair of longitudinal frames (10), which are fixed to the wall of a building at predetermined intervals. surface; cover the ceiling part (30) of the outdoor unit (2); and a pair of brackets (20), which are installed on both sides of the ceiling part (30), for fixing the ceiling part (30) to the longitudinal frame ( 10) on. The vertical frame (10) has an installation surface (11) fixed to a wall surface, and a side surface (12) vertically extending from the installation surface (11). The bracket (20) is installed on the ceiling member (30), and its position can be adjusted along the transverse direction of the ceiling member (30). The side of the bracket (20) is installed on the side part (12) of the longitudinal frame (10).

Figure 200620132981

Description

空调的室外机用顶棚结构 Air conditioner outdoor unit ceiling structure

技术领域 technical field

本实用新型涉及一种安装于空调室外机的上部以防止雪和日晒的室外机用顶棚的结构和安装辅助部件。The utility model relates to a ceiling structure and an installation auxiliary part for an outdoor unit installed on the upper part of an air conditioner outdoor unit to prevent snow and sunlight.

背景技术 Background technique

这种顶棚结构例如在非专利文献1中有记载。如图12所示,墙面安装式顶棚具有:覆盖空调室外机的顶棚部件101;用于将顶棚部件101安装在建筑物的墙面上的框架结构体102;和支架103,该支架103用于与框架结构体102协作支承顶棚部件101。Such a ceiling structure is described in Non-Patent Document 1, for example. As shown in FIG. 12 , the wall-mounted ceiling has: a ceiling member 101 covering an outdoor unit of an air conditioner; a frame structure 102 for installing the ceiling member 101 on a wall surface of a building; and a bracket 103 for The ceiling member 101 is supported in cooperation with the frame structure 102 .

如图16所示,顶棚部件101由顶棚部111、一对侧面部112、前表面部113和后表面部114形成。侧面部112为大致三角形,侧面部112的高度从前端向后端逐渐增大。另一方面,前表面部113和后表面部114的高度设定成与侧面部112的前端的高度相等。在各侧面部112的后端附近形成有一对螺栓孔115,该一对螺栓孔115用于将顶棚部件101固定在框架结构体102上。另外,在各侧面部112的前端附近形成有一个螺栓孔116,该螺栓孔116用于将顶棚部件101固定在支架103上。并且,在前表面部113的两端附近形成有螺栓孔117,该螺栓孔117用于将顶棚部件101固定在支架103上。As shown in FIG. 16 , the ceiling member 101 is formed of a ceiling portion 111 , a pair of side surfaces 112 , a front surface portion 113 , and a rear surface portion 114 . The side portion 112 is substantially triangular in shape, and the height of the side portion 112 gradually increases from the front end to the rear end. On the other hand, the heights of the front surface portion 113 and the rear surface portion 114 are set to be equal to the height of the front end of the side surface portion 112 . A pair of bolt holes 115 for fixing the ceiling member 101 to the frame structure 102 is formed near the rear end of each side portion 112 . In addition, one bolt hole 116 for fixing the ceiling member 101 to the bracket 103 is formed near the front end of each side portion 112 . Further, bolt holes 117 for fixing the ceiling member 101 to the bracket 103 are formed near both ends of the front surface portion 113 .

如图13所示,框架结构体102由一对纵框架121和一对横框架122形成。各横框架122在它们的两端与纵框架121的中央部连接。如图14和图15所示,纵框架121具有U字形的截面,且具有被两个侧壁121b和连接两侧壁121b的一个底壁121a包围而成的槽。在底壁121a上形成有长孔125,该长孔125用于使埋入在墙面中的地脚螺栓128贯穿插入。另外,在两侧壁121b的上部形成有一对用于安装顶棚部件101的螺栓孔126。另外,在两侧壁121b的中央部形成有一对用于安装支架103的螺栓孔127。在横框架122的末端设有弯曲片122a,该弯曲片122a通过螺栓123和螺母124与纵框架121的侧壁121b连接。这样,纵框架121和横框架122被连接起来。As shown in FIG. 13 , the frame structure 102 is formed of a pair of vertical frames 121 and a pair of horizontal frames 122 . Each horizontal frame 122 is connected to the center part of the vertical frame 121 at the both ends. As shown in FIGS. 14 and 15 , the vertical frame 121 has a U-shaped cross section and has a groove surrounded by two side walls 121b and one bottom wall 121a connecting the two side walls 121b. The bottom wall 121a is formed with elongated holes 125 through which anchor bolts 128 embedded in the wall surface are inserted. In addition, a pair of bolt holes 126 for attaching the ceiling member 101 are formed in upper portions of the side walls 121b. In addition, a pair of bolt holes 127 for attaching the bracket 103 are formed in the central portion of the side walls 121b. A curved piece 122 a is provided at the end of the horizontal frame 122 , and the curved piece 122 a is connected to the side wall 121 b of the vertical frame 121 through bolts 123 and nuts 124 . In this way, the vertical frame 121 and the horizontal frame 122 are connected.

支架103具有大致三角形的垂直片131,垂直片131的高度从前端向后端逐渐增高。支架103的前端部与墙面平行地向内弯曲,其弯曲部分形成为固定片132。在固定片132的大致中央形成有用于固定顶棚部件101的前部的螺栓孔133。另外,支架103的下端部也向内弯曲,其弯曲部分形成为加强片134。支架103的后端部在插入在纵框架121的槽中的状态下,通过螺栓135和螺母136与纵框架121的外侧的侧壁121b连接。在垂直片131的后端部形成有一对用于使螺栓135贯穿插入的螺栓孔137。另外,在垂直片131的前端部形成有一对用于安装顶棚部件101的螺栓孔138。The bracket 103 has a substantially triangular vertical piece 131 whose height gradually increases from the front end to the rear end. The front end of the bracket 103 is bent inward parallel to the wall, and the bent portion is formed as a fixing piece 132 . A bolt hole 133 for fixing the front portion of the ceiling member 101 is formed substantially in the center of the fixing piece 132 . In addition, the lower end portion of the bracket 103 is also bent inward, and the bent portion thereof is formed as a reinforcing piece 134 . The rear end portion of the bracket 103 is connected to the outer side wall 121 b of the vertical frame 121 by bolts 135 and nuts 136 while being inserted into the groove of the vertical frame 121 . A pair of bolt holes 137 through which bolts 135 are inserted are formed at the rear end portion of the vertical piece 131 . In addition, a pair of bolt holes 138 for attaching the ceiling member 101 are formed at the front end portion of the vertical piece 131 .

如图13所示,将地脚螺栓128埋入墙面的预定位置。当使地脚螺栓128贯穿插入在纵框架121的长孔125中、并将螺母129拧紧在地脚螺栓128上,框架结构体102就被固定在墙面上。As shown in FIG. 13 , the anchor bolts 128 are embedded in predetermined positions on the wall. When the anchor bolts 128 are inserted through the long holes 125 of the vertical frame 121 and the nuts 129 are tightened on the anchor bolts 128, the frame structure 102 is fixed on the wall.

如图15所示,将支架103安装在相对于墙面固定的框架结构体102上。使支架103的垂直片131的后端部与纵框架121的外侧的侧壁121b抵接,并使垂直片131的螺栓孔137与纵框架的外侧的侧壁121b的螺栓孔127一致。另外,当将螺栓135从纵框架121的内侧插入到两螺栓孔137、127中、并将螺母136拧紧在螺栓135上,支架103就被固定在框架结构体102上。As shown in FIG. 15 , the bracket 103 is installed on the frame structure 102 fixed relative to the wall. The rear end of the vertical piece 131 of the bracket 103 is brought into contact with the outer side wall 121b of the vertical frame 121, and the bolt holes 137 of the vertical piece 131 coincide with the bolt holes 127 of the outer side wall 121b of the vertical frame. Also, when bolts 135 are inserted into the two bolt holes 137 , 127 from inside the vertical frame 121 and nuts 136 are tightened to the bolts 135 , the bracket 103 is fixed to the frame structure 102 .

最后,如图16所示,将顶棚部件101安装在框架结构体102上。使顶棚部件101的侧面部112的螺栓孔115与纵框架121的外侧的侧壁121b的螺栓孔126一致,然后配置顶棚部件101使其从上方覆盖支架103。另外,当将螺栓141从纵框架121的内侧插入到两螺栓孔115、126中、并将螺母142拧紧在螺栓141上,顶棚部件101的后端部就被固定在纵框架121上。然后使顶棚部件101的前表面部113的螺栓孔117与支架103的固定片132的螺栓孔133一致。然后,将螺栓143从固定片132的背面侧插入到两螺栓孔117、133中,并将螺母144拧紧在螺栓143上。接着,使顶棚部件101的侧面部112的螺栓孔116与支架103的垂直片131的螺栓孔138一致。然后,将螺栓145从侧面部112的内侧插入到两螺栓孔116、138中,并将螺母146拧紧在螺栓145上。这样,顶棚部件101的前端部也被固定在支架103上。Finally, as shown in FIG. 16 , the ceiling member 101 is attached to the frame structure 102 . After aligning the bolt holes 115 of the side surfaces 112 of the ceiling member 101 with the bolt holes 126 of the outer side walls 121b of the vertical frame 121, the ceiling member 101 is placed so as to cover the brackets 103 from above. When bolts 141 are inserted into the two bolt holes 115 and 126 from the inside of the vertical frame 121 and nuts 142 are tightened to the bolts 141 , the rear end of the ceiling member 101 is fixed to the vertical frame 121 . Then, the bolt holes 117 of the front surface portion 113 of the ceiling member 101 are aligned with the bolt holes 133 of the fixing piece 132 of the bracket 103 . Then, bolts 143 are inserted into both bolt holes 117 , 133 from the back side of the fixing piece 132 , and nuts 144 are tightened on the bolts 143 . Next, the bolt holes 116 of the side portions 112 of the ceiling member 101 are aligned with the bolt holes 138 of the vertical pieces 131 of the bracket 103 . Then, bolts 145 are inserted into both bolt holes 116 , 138 from inside the side surface portion 112 , and nuts 146 are screwed onto the bolts 145 . In this way, the front end portion of the ceiling member 101 is also fixed to the bracket 103 .

非专利文献1:墙面用防雪顶棚C-RKZG型安装说明书、株式会社キヤツチヤ一2005年3月Non-Patent Document 1: Installation Instructions for C-RKZG Type Snowproof Ceiling for Walls, Kayatsu Chiya Co., Ltd. March 2005

然而,根据现有的墙面安装式顶棚,在将顶棚部件101安装在框架结构体102和支架103上之后,框架结构体102的横框架122完全不发挥作用。因此,横框架122成为成本高的主要原因。另外,根据现有的墙面安装式顶棚的安装方法,在将纵框架121固定在墙面上时,需要将纵框架121和横框架122装配在一起以形成框架结构体102,并将作为重物的框架结构体102固定在墙面上。因此,用于将框架结构体102安装在墙面上的作业较为困难。另外,在框架结构体102中,一对支架103之间的外侧尺寸被固定,另外,在顶棚部件101中,一对侧面部112之间的内侧尺寸被固定。因此,因各部件101、103的制造误差,有时会给将顶棚部件101装配到支架103上的作业带来阻碍。另外,在顶棚固件101、框架结构体102和支架103等由钢或钢合金制成的情况下,由于要处理重物,作业变得更加困难。However, according to the conventional wall-mounted ceiling, the horizontal frame 122 of the frame structure 102 does not function at all after the ceiling member 101 is mounted on the frame structure 102 and the bracket 103 . Therefore, the horizontal frame 122 becomes a cause of high cost. In addition, according to the existing wall-mounted ceiling installation method, when the vertical frame 121 is fixed on the wall, the vertical frame 121 and the horizontal frame 122 need to be assembled together to form the frame structure 102, which will be used as a heavy The frame structure 102 of the object is fixed on the wall. Therefore, it is difficult to install the frame structure 102 on the wall. In addition, in the frame structure 102 , the outer dimension between the pair of brackets 103 is fixed, and in the ceiling member 101 , the inner dimension between the pair of side parts 112 is fixed. Therefore, the work of assembling the ceiling member 101 to the bracket 103 may be hindered due to manufacturing errors of the respective members 101 and 103 . In addition, in the case where the ceiling fixture 101, the frame structure 102, the bracket 103, etc. are made of steel or a steel alloy, the work becomes more difficult due to heavy objects to be handled.

实用新型内容Utility model content

本实用新型的目的在于提供一种能够容易地将空调的室外机用顶棚安装到墙面上空调的室外机用顶棚结构和安装辅助部件。The purpose of the present utility model is to provide a ceiling structure for an outdoor unit of an air conditioner and an installation auxiliary component that can easily install the ceiling for an outdoor unit of an air conditioner on a wall.

为了解决上述问题,根据本实用新型的第一形式,提供一种顶棚结构,其覆盖沿建筑物的墙面设置的空调室外机,该顶棚结构具有:一对纵框架,其隔开预定间隔地固定于墙面,并具有与墙面抵接的设置面部、和从设置面部垂直延伸的侧面部;和支架,其用于把顶棚部件固定在纵框架上,支架安装在顶棚部件上,并且可沿该顶棚部件的横向调整位置,支架的侧面安装于纵框架的侧面部。In order to solve the above-mentioned problems, according to a first aspect of the present invention, there is provided a ceiling structure covering an air conditioner outdoor unit arranged along a wall of a building, the ceiling structure having: a pair of longitudinal frames spaced apart by a predetermined interval It is fixed on the wall, and has a setting face abutting against the wall, and a side part extending vertically from the setting face; The lateral positions of the ceiling members are adjusted, and the side faces of the brackets are attached to the side portions of the vertical frames.

根据该结构,通过把支架临时固定成可沿顶棚部件的横向调整位置来形成组装物,在将该组装物装配到纵框架上时,可以使支架沿顶棚部件的横向调整位置。由此,可以吸收纵框架的安装位置的误差和顶棚部件的制造误差等。由此,可以使两支架的外侧面之间的尺寸与两纵框架的侧面部的内侧面之间的尺寸一致。从而,可以容易地将顶棚部件安装在纵框架上。According to this configuration, an assembly is formed by temporarily fixing the bracket so that its position can be adjusted in the lateral direction of the ceiling member, and when the assembly is assembled to the vertical frame, the position of the bracket can be adjusted in the lateral direction of the ceiling member. Thereby, errors in the attachment positions of the vertical frames, manufacturing errors in ceiling members, and the like can be absorbed. Thereby, the dimension between the outer surfaces of both brackets and the dimension between the inner surfaces of the side portions of both vertical frames can be matched. Therefore, the ceiling member can be easily attached to the vertical frame.

在上述空调室外机用墙面安装式顶棚中,优选的是:在支架的侧面设有突起物,在纵框架的侧面部设有用于使突起物嵌入的切口,通过把支架临时固定成可沿顶棚部件的横向调整位置来形成组装物,在将该组装物装配到纵框架上时,使突起物嵌入切口中,从而将组装物支承在纵框架的预定位置。在这种情况下,由于组装物被相对于纵框架定位,所以可以容易地将该组装物装配到纵框架上。In the above-mentioned wall-mounted ceiling for an outdoor unit of an air conditioner, it is preferable that a protrusion is provided on the side of the bracket, and a cutout for inserting the protrusion is provided on the side of the vertical frame, and the bracket can be temporarily fixed so as to be able to The lateral adjustment position of the ceiling member forms an assembly, and when the assembly is assembled to the vertical frame, the protrusion is fitted into the cutout to support the assembly at a predetermined position of the vertical frame. In this case, since the assembly is positioned relative to the longitudinal frame, the assembly can be easily fitted to the longitudinal frame.

在上述空调室外机用墙面安装式顶棚中,优选在纵框架的设置面部的表面形成有肋。在将顶棚部件安装在纵框架上时,由于该顶棚部件的重量,在设置面部上作用有向离开墙面的方向的弯矩。在本实用新型中,通过形成于设置面部的肋,可以提高设置面部本身的强度,从而能够抑制设置面部的变形。In the wall-mounted ceiling for outdoor air-conditioning units described above, ribs are preferably formed on the surface of the installation surface of the vertical frame. When the ceiling member is attached to the vertical frame, a bending moment acts on the installation surface in a direction away from the wall surface due to the weight of the ceiling member. In this invention, the intensity|strength of the installation surface itself can be improved by the rib formed in the installation surface, and deformation|transformation of the installation surface can be suppressed.

在上述空调室外机用墙面安装式顶棚中,优选纵框架、顶棚部件和支架由铝或铝合金形成。在该情况下,可以容易地举高各部件,从而可以容易地进行安装作业。In the above-mentioned wall-mounted ceiling for an outdoor unit of an air conditioner, it is preferable that the vertical frame, the ceiling member, and the bracket are formed of aluminum or an aluminum alloy. In this case, each member can be easily lifted up, and the installation work can be easily performed.

为了解决上述问题,根据本实用新型的第二形式,优选的是:安装辅助部件具有:平面状的显示面部,其显示空调室外机的顶面的高度位置和地脚螺栓的埋入位置;和载置面部,其设在显示面部的上部,且载置有水平仪。通过使用该安装辅助部件,可以容易且正确地选定地脚螺栓在墙面的埋入位置。In order to solve the above problems, according to the second form of the present invention, it is preferable that the installation auxiliary part has: a planar display surface, which displays the height position of the top surface of the air conditioner outdoor unit and the embedded position of the anchor bolts; and The placement face is provided on the upper part of the display face, and a level is placed on it. By using this mounting aid, it is possible to easily and correctly select the embedding position of the anchor bolt on the wall surface.

附图说明 Description of drawings

图1是表示本实施方式的室外机用式顶棚的设置状态的立体图;FIG. 1 is a perspective view showing an installation state of an outdoor unit-type ceiling according to the present embodiment;

图2是表示将由顶棚部件和支架组成的组装物安装到纵框架上的方法的立体图;Fig. 2 is a perspective view showing a method of installing an assembly consisting of a roof member and a bracket on a longitudinal frame;

图3是表示将纵框架安装到墙面上的方法的立体图;Fig. 3 is a perspective view showing a method of installing a vertical frame on a wall;

图4是表示将支架安装到顶棚部件上的方法的立体图;Fig. 4 is a perspective view showing a method of mounting a bracket to a ceiling member;

图5是组装物的侧视图;Figure 5 is a side view of the assembly;

图6是组装物的仰视图;Figure 6 is a bottom view of the assembly;

图7是放大表示压铆螺母柱(ナツトサ一ト)部附近的局部剖面图;Fig. 7 is an enlarged partial cross-sectional view showing the vicinity of a rivet nut column (Natsutosatu);

图8是放大表示突起物附近的局部剖面图;Fig. 8 is an enlarged partial cross-sectional view showing the vicinity of the protrusion;

图9是沿图6中的9-9线的剖面图;Fig. 9 is a sectional view along line 9-9 in Fig. 6;

图10是沿图6中的10-10线的剖面图;Fig. 10 is a sectional view along line 10-10 in Fig. 6;

图11是安装辅助部件的立体图;Figure 11 is a perspective view of the installation auxiliary parts;

图12是现有的室外机用顶棚的立体图;Fig. 12 is a perspective view of an existing ceiling for an outdoor unit;

图13是框架结构体的立体图;Fig. 13 is a perspective view of a frame structure;

图14是沿图13中的14-14线的剖面图;Fig. 14 is a sectional view along line 14-14 in Fig. 13;

图15是表示将支架安装到框架结构体上的方法的立体图;Fig. 15 is a perspective view showing a method of mounting a bracket on a frame structure;

图16是室外机用顶棚的分解立体图。Fig. 16 is an exploded perspective view of a ceiling for an outdoor unit.

具体实施方式 Detailed ways

以下根据图1~图9说明本实用新型的一个实施方式。One embodiment of the present invention will be described below with reference to FIGS. 1 to 9 .

如图1所示,空调室外机2设置在建筑物的墙面附近的安装架3上。室外机用顶棚(以下称为顶棚)1以覆盖室外机2的上部的方式安装在建筑物的墙面上,以防止雪和日晒。As shown in FIG. 1 , an air conditioner outdoor unit 2 is installed on a mounting frame 3 near a wall surface of a building. An outdoor unit ceiling (hereinafter referred to as a ceiling) 1 is installed on a wall of a building so as to cover the upper part of the outdoor unit 2 to protect from snow and sunlight.

如图2所示,顶棚1形成为包括:安装在墙面上的一对纵框架10;安装在纵框架10上的一对支架20;和通过两支架20固定在纵框架10上的顶棚部件30。As shown in Figure 2, the ceiling 1 is formed to include: a pair of vertical frames 10 installed on the wall; a pair of brackets 20 installed on the vertical frames 10; 30.

如图3所示,纵框架10具有:固定在墙面上的设置面部11;和从设置面部11垂直延伸的侧面部12。设置面部11沿室外机2的高度形成为长条状。在设置面部11的两侧部设有肋13,在设置面部11的中央部设有两个肋14。在设置面部11上形成有一对用于使埋入在墙面中的地脚螺栓15贯穿插入的螺栓孔16。螺栓孔16沿室外机2的高度形成得较长。因此,在地脚螺栓15贯穿插入在螺栓孔16中的状态下,可以使纵框架10在其高度方向上移动预定量。As shown in FIG. 3 , the vertical frame 10 has: an installation surface 11 fixed to the wall surface; and a side surface 12 vertically extending from the installation surface 11 . The installation surface 11 is formed in an elongated shape along the height of the outdoor unit 2 . Ribs 13 are provided on both sides of the installation surface 11 , and two ribs 14 are provided in the center of the installation surface 11 . A pair of bolt holes 16 through which anchor bolts 15 embedded in the wall surface are inserted are formed on the installation surface 11 . The bolt holes 16 are formed long along the height of the outdoor unit 2 . Therefore, in the state where the anchor bolts 15 are inserted through the bolt holes 16, the vertical frames 10 can be moved by a predetermined amount in the height direction thereof.

侧面部12的下部被斜着切掉一部分。在侧面部12上形成有一对用于固定支架20的螺栓孔17。在侧面部12的上端部形成有切口18,该切口18用于在将顶棚部件30装配到纵框架10上时,对该顶棚部件30进行定位,并且支承该顶棚部件30。在该切口18中嵌入形成在支架20的外侧面上的突起物27(参照图4)。A part of the lower part of the side part 12 is obliquely cut away. A pair of bolt holes 17 for fixing the bracket 20 are formed in the side portion 12 . A notch 18 for positioning the ceiling member 30 and supporting the ceiling member 30 when the ceiling member 30 is attached to the vertical frame 10 is formed in the upper end portion of the side portion 12 . The protrusion 27 formed on the outer surface of the holder 20 is fitted into the cutout 18 (see FIG. 4 ).

纵框架10由铝制或铝合金制的挤压成形材料形成。纵框架10的高度方向与形成挤压成形材料时的挤压方向一致。两纵框架10隔开预定间隔地固定在墙面上,以使安装在顶棚部件30的两侧部的支架20配置在两纵框架10的侧面部12之间。The vertical frame 10 is formed of an extruded material made of aluminum or an aluminum alloy. The height direction of the vertical frame 10 is consistent with the extrusion direction when forming the extrusion molding material. The two vertical frames 10 are fixed to the wall at a predetermined interval so that the brackets 20 attached to both sides of the ceiling member 30 are arranged between the side surfaces 12 of the two vertical frames 10 .

如图4~图6所示,支架20具有:支承顶棚部件30的底面的斜面部21;和一体形成于斜面部21的下部的垂直片部22。支架20由铝制或铝合金制的挤压成形材料形成。斜面部21的长度方向与形成挤压成形材料时的挤压方向一致。As shown in FIGS. 4 to 6 , the bracket 20 has: a slope portion 21 supporting the bottom surface of the ceiling member 30 ; and a vertical piece portion 22 integrally formed under the slope portion 21 . The bracket 20 is formed of an extruded material made of aluminum or an aluminum alloy. The longitudinal direction of the inclined portion 21 coincides with the extrusion direction when forming the extruded material.

在斜面部21的上表面(安装面)安装有顶棚部件30并使该顶棚部件30的底面与斜面部21的上表面抵接。在斜面部21的两侧部形成有加强用的肋23。另外,在斜面部21的中央部形成有两个肋24。各肋24隔开间隔配置,它们之间的间隔比用于与顶棚部件30紧固的螺栓41的螺纹部41a略大。在两肋24之间形成有一对用于使螺栓41贯穿插入的螺栓孔25。The ceiling member 30 is attached to the upper surface (mounting surface) of the slope portion 21 , and the bottom surface of the ceiling member 30 is brought into contact with the upper surface of the slope portion 21 . Ribs 23 for reinforcement are formed on both side portions of the slope portion 21 . In addition, two ribs 24 are formed in the central portion of the slope portion 21 . The respective ribs 24 are arranged at intervals, and the intervals therebetween are slightly larger than the threaded portions 41 a of the bolts 41 for fastening to the ceiling member 30 . A pair of bolt holes 25 through which bolts 41 are inserted are formed between both ribs 24 .

垂直片部22形成支架20的侧面,其用于将通过临时固定支架20和顶棚部件30而形成的组装物安装到纵框架10上。垂直片部22为大致三角形,垂直片部22的高度从后端向前端逐渐减小。斜面部21和垂直片部22由截面为L形的挤压成形材料构成,并形成为将作为垂直片部22的部分切成三角形。斜面部21的长度方向与形成挤压成形材料时的挤压方向一致。在垂直片部22上形成有一对压铆螺母柱26,这一对压铆螺母柱26与用于将垂直片部22固定在纵框架10上的螺栓42旋合。压铆螺母柱26的螺纹部26a配置在垂直片部22的内侧(参照图7)。在垂直片部22中,在压铆螺母柱26的上方安装有向外突出的突起物27。The vertical pieces 22 form sides of the bracket 20 for mounting the assembly formed by temporarily fixing the bracket 20 and the roof member 30 to the longitudinal frame 10 . The vertical piece 22 is substantially triangular in shape, and the height of the vertical piece 22 gradually decreases from the rear end to the front end. The slope portion 21 and the vertical piece portion 22 are formed of an extruded material having an L-shaped cross section, and are formed by cutting a portion serving as the vertical piece portion 22 into a triangle. The longitudinal direction of the inclined portion 21 coincides with the extrusion direction when forming the extruded material. A pair of standoffs 26 are formed on the vertical piece 22 , and the pair of standoffs 26 are screwed with bolts 42 for fixing the vertical piece 22 to the vertical frame 10 . The threaded portion 26a of the standoff 26 is arranged inside the vertical piece portion 22 (see FIG. 7 ). In the vertical piece portion 22 , above the standoff 26 , a protrusion 27 protruding outward is installed.

如图8所示,突起物27安装在设于垂直片部22的铆钉孔27a中。突起物27由套环27b、垫圈27c和铆钉27d构成。铆钉27d以在其与垂直片部22之间夹有套环27b和垫圈27c的方式进行安装。并且,铆钉27d的末端被铆接。在将上述组装物安装到纵框架10上时,突起物27被嵌入纵框架10的切口18中。由此,组装物相对于纵框架10被定位,并被临时支承在纵框架10上。As shown in FIG. 8 , the protrusion 27 is fitted in a rivet hole 27 a provided in the vertical piece 22 . The protrusion 27 is composed of a collar 27b, a washer 27c and a rivet 27d. The rivet 27d is attached with the collar 27b and the washer 27c interposed between it and the vertical piece 22 . Also, the ends of the rivets 27d are riveted. The projections 27 are fitted into the cutouts 18 of the vertical frame 10 when the above assembly is attached to the vertical frame 10 . As a result, the assembly is positioned relative to the vertical frame 10 and temporarily supported by the vertical frame 10 .

如图2、图4~图6所示,顶棚部件30具有:一对框部件31;和架设在两个框部件31之间的三张顶棚板材32。框部件31和顶棚板材32由铝制或铝合金制的挤压成形材料形成。两部件31、32的长度方向与形成挤压成形材料时的挤压方向一致。As shown in FIGS. 2 and 4 to 6 , the ceiling member 30 has: a pair of frame members 31 ; and three ceiling panels 32 spanned between the two frame members 31 . The frame member 31 and the ceiling panel 32 are formed of an extruded material made of aluminum or an aluminum alloy. The length direction of the two parts 31, 32 is consistent with the extrusion direction when forming the extrusion molding material.

如图6、图9和图10所示,在顶棚板材32的接合部分形成有连通两个框部件31之间的槽部33。螺栓41的螺纹部41a向顶棚部件30的背侧突出,头部41b收纳在槽部33内。螺栓41的头部41b配置成可沿槽部33移动。在槽部33的中央部形成有开口部34。开口部34的大小形成为可从顶棚部件30的背面插入螺栓41的头部。As shown in FIG. 6 , FIG. 9 and FIG. 10 , a groove portion 33 communicating between the two frame members 31 is formed at the joining portion of the ceiling panels 32 . The threaded portion 41 a of the bolt 41 protrudes toward the back side of the ceiling member 30 , and the head portion 41 b is accommodated in the groove portion 33 . The head portion 41 b of the bolt 41 is arranged to be movable along the groove portion 33 . An opening 34 is formed at the center of the groove 33 . The size of the opening 34 is formed so that the heads of the bolts 41 can be inserted from the back surface of the ceiling member 30 .

顶棚部件30在横向上的尺寸设定成:在将支架20安装在顶棚部件30上的状态下,在支架20的斜面部21和框部件31之间确保有很小的尺寸,并且使框部件31的外侧部配置在纵框架10的侧面部12的外侧。The size of the ceiling member 30 in the lateral direction is set to: in the state where the bracket 20 is installed on the ceiling member 30, a small size is ensured between the slope portion 21 of the bracket 20 and the frame member 31, and the frame member The outer portion 31 is disposed outside the side portion 12 of the vertical frame 10 .

下面,说明上述顶棚1的安装方法。Next, a method for installing the above-mentioned ceiling 1 will be described.

首先,根据室外机2的大小来选择并准备顶棚部件30。然后使用图11中所示的厚纸制成的安装辅助部件50来选定地脚螺栓15在墙面的埋入位置。安装辅助部件50具有:与墙面抵接的显示面部51;和从显示面部51的上端成直角弯曲而形成的载置面部52。First, the ceiling member 30 is selected and prepared according to the size of the outdoor unit 2 . Then, the embedding position of the anchor bolt 15 on the wall surface is selected using the installation aid 50 made of thick paper shown in FIG. 11 . The mounting auxiliary member 50 has a display surface 51 that abuts against a wall surface, and a mounting surface 52 that is bent at a right angle from the upper end of the display surface 51 .

在显示面部51上,表示室外机2的顶面的高度位置的线53用粗线表示。另外,在显示面部51上设有表示地脚螺栓15的埋入位置的圆孔54。圆孔54根据地脚螺栓15的大小来形成。写在圆孔54的上部的数字表示地脚螺栓15的埋入位置。地脚螺栓15的埋入位置根据所选择的顶棚部件30的种类而有所不同。一般地,室外机2的宽度尺寸根据空调的种类而不同,但是进深尺寸几乎不变。因此制作的是进深尺寸相同但宽度尺寸不同的多种顶棚部件30。On the display surface 51, a line 53 indicating the height position of the top surface of the outdoor unit 2 is indicated by a thick line. In addition, circular holes 54 indicating the embedded positions of the anchor bolts 15 are provided on the display surface 51 . The round hole 54 is formed according to the size of the anchor bolt 15 . The number written on the upper part of the circular hole 54 indicates the embedding position of the anchor bolt 15 . The embedding positions of the anchor bolts 15 differ depending on the type of the ceiling member 30 to be selected. Generally, the width dimension of the outdoor unit 2 differs depending on the type of air conditioner, but the depth dimension hardly changes. Therefore, various types of ceiling members 30 having the same depth dimension but different width dimensions are produced.

将水平仪载置在载置面部52上,在确认安装辅助部件50的水平度的同时,选定地脚螺栓15的埋入位置。A level is placed on the mounting surface 52 to confirm the levelness of the mounting auxiliary member 50 and the embedding position of the anchor bolts 15 is selected.

将安装辅助部件50的显示面部51配置在墙面上,并使显示面部51中所显示的线53和显示面部51的中心位置与室外机2的顶面的高度和室外机2的中心位置分别一致。该作业在将水平仪载置在载置面部52上的状态下,在确认安装辅助部件50的水平度的同时进行。然后透过所选择的四个圆孔54,在墙面上标记地脚螺栓15的埋入位置。在作了标记的位置分别打孔,并将地脚螺栓15埋入各孔中。The display surface 51 of the installation auxiliary part 50 is arranged on the wall, and the line 53 displayed on the display surface 51 and the center position of the display surface 51 are the same as the height of the top surface of the outdoor unit 2 and the center position of the outdoor unit 2 respectively. unanimous. This operation is performed while confirming the levelness of the mounting auxiliary member 50 in a state where a level is placed on the mounting surface 52 . Then through the four round holes 54 selected, mark the embedding position of the anchor bolts 15 on the wall. Drill holes at the marked positions, and embed anchor bolts 15 in each hole.

然后,如图3所示,将埋入墙面中的地脚螺栓15的末端部插入到设置面部11的螺栓孔16中,并将螺母45拧紧在地脚螺栓15上。由此,纵框架10就固定在墙面上。Then, as shown in FIG. 3 , the ends of the anchor bolts 15 embedded in the wall are inserted into the bolt holes 16 of the installation surface 11 , and the nuts 45 are tightened on the anchor bolts 15 . Thus, the vertical frame 10 is fixed on the wall.

然后,如图4所示,使螺栓41的螺纹部41a贯穿插入到斜面部21的螺栓孔25中,并缓缓地拧紧旋合于螺纹部41a的螺母43。由此,支架20就被临时固定于顶棚部件30。Then, as shown in FIG. 4 , the threaded portion 41 a of the bolt 41 is inserted into the bolt hole 25 of the slope portion 21 , and the nut 43 screwed to the threaded portion 41 a is slowly tightened. Thus, the bracket 20 is temporarily fixed to the ceiling member 30 .

然后,如图2所示,将通过把支架20临时固定于顶棚部件30而形成的组装物配置在纵框架10的上方。然后,一边沿顶棚部件30的横向调节支架20的位置,一边使两支架20的外侧面沿着纵框架10的侧面部12的内表面,以将两支架20的突起物27嵌入到纵框架10的切口18中。这样,上述组装物相对于纵框架10被定位,并且支承在纵框架10上。Then, as shown in FIG. 2 , an assembly formed by temporarily fixing the bracket 20 to the ceiling member 30 is arranged above the vertical frame 10 . Then, while adjusting the positions of the brackets 20 in the lateral direction of the ceiling member 30, the outer surfaces of the two brackets 20 are aligned with the inner surfaces of the side portions 12 of the vertical frame 10 to fit the protrusions 27 of the two brackets 20 into the vertical frame 10. 18 of the cutouts. In this way, the assembly described above is positioned relative to the vertical frame 10 and supported on the vertical frame 10 .

在该状态下,使纵框架10的侧面部12的螺栓孔17与垂直片部22的压铆螺母柱26一致,并将螺栓42旋入到压铆螺母柱26中。然后,参照安装在纵框架10上的支架20的位置,来调节支架20相对于顶棚部件30的位置。在调节了支架20的位置之后,通过拧紧旋合于螺栓41的螺母43,来完成顶棚1在墙面上的安装作业。In this state, the bolt holes 17 of the side portions 12 of the vertical frame 10 are aligned with the standoffs 26 of the vertical piece portion 22 , and the bolts 42 are screwed into the standoffs 26 . Then, the position of the bracket 20 relative to the ceiling member 30 is adjusted with reference to the position of the bracket 20 attached to the vertical frame 10 . After the position of the bracket 20 is adjusted, the installation of the ceiling 1 on the wall is completed by tightening the nuts 43 screwed on the bolts 41 .

根据本实施方式可以获得以下效果。According to the present embodiment, the following effects can be obtained.

(1)在将通过把支架20临时固定在顶棚部件30上而形成的组装物装配到纵框架10上时,可以沿顶棚部件30的横向调节支架20的位置。由此,可以吸收纵框架10的安装位置的误差和顶棚部件30的制造误差等。由此,可以使两支架20的外侧面之间的尺寸与两纵框架10的侧面部12的内侧面之间的尺寸一致。因此,能够容易地将顶棚部件30安装到纵框架10上。(1) When assembling an assembly formed by temporarily fixing the bracket 20 to the ceiling member 30 to the vertical frame 10 , the position of the bracket 20 can be adjusted in the lateral direction of the ceiling member 30 . Thereby, errors in the mounting positions of the vertical frames 10, manufacturing errors of the ceiling member 30, and the like can be absorbed. Accordingly, the dimension between the outer surfaces of both brackets 20 and the dimension between the inner surfaces of the side portions 12 of both vertical frames 10 can be made to match. Therefore, the ceiling member 30 can be attached to the vertical frame 10 easily.

(2)在支架20的垂直片部22上设有突起物27,在纵框架10的侧面部12上设有切口18。在该情况下,通过将突起物27嵌入到切口18中,来对上述组装物相对于纵框架10进行定位,所以能够容易地将该组装物装配到纵框架10上。(2) The protrusion 27 is provided on the vertical piece 22 of the bracket 20 , and the notch 18 is provided on the side surface 12 of the vertical frame 10 . In this case, since the assembly is positioned with respect to the vertical frame 10 by fitting the protrusion 27 into the cutout 18 , the assembly can be easily attached to the vertical frame 10 .

(3)在将顶棚部件30安装到纵框架10上时,由于该顶棚部件30的重量,在设置面部11上作用有向离开墙面的方向的弯矩。在本实施方式中,在设置面部11上形成有沿室外机2的高度延伸的肋13、14。通过这些肋13、14,可以提高设置面部11的强度,从而能够抑制设置面部11的变形。(3) When the ceiling member 30 is attached to the vertical frame 10 , due to the weight of the ceiling member 30 , a bending moment acts on the installation surface 11 in a direction away from the wall surface. In this embodiment, ribs 13 and 14 extending along the height of the outdoor unit 2 are formed on the installation surface 11 . With these ribs 13 and 14, the strength of the installation surface 11 can be increased, and deformation of the installation surface 11 can be suppressed.

(4)纵框架10、支架20和顶棚部件30由铝或铝合金形成。因此,可以容易地举高各部件,从而可以容易地进行安装作业。(4) The vertical frame 10, the frame 20, and the ceiling member 30 are formed of aluminum or an aluminum alloy. Therefore, each component can be easily raised, and the mounting work can be easily performed.

(5)纵框架10、支架20和顶棚部件30由具有较高强度的截面形状的挤压成形材料形成。由此,可提高顶棚1的强度,而且可以改善外观。(5) The vertical frame 10, the frame 20, and the ceiling member 30 are formed of an extruded material having a relatively strong cross-sectional shape. Thereby, the intensity|strength of the ceiling 1 can be improved, and an external appearance can be improved.

(6)在支架20的垂直片部22上设有用于将垂直片部22和纵框架10固定在一起的压铆螺母柱26。压铆螺母柱26安装成将螺纹部26a配置在垂直片部22的内侧。在该情况下,使用螺栓42能够将支架20容易地安装到纵框架10上。(6) The standoff 26 for fixing the vertical piece 22 and the vertical frame 10 is provided on the vertical piece 22 of the bracket 20 . The standoff 26 is attached so that the threaded portion 26 a is disposed inside the vertical piece portion 22 . In this case, the bracket 20 can be easily attached to the vertical frame 10 using the bolt 42 .

(7)在支架20的斜面部21上形成有肋23、24。通过这些肋23、24能够提高支架20的斜面部21的强度。另外,肋23、24形成在支架20的斜面部21的上表面。因此,可以将斜面部21和顶棚部件30的接触面积抑制得较小,从而能够使支架20在横向上顺利地移动。(7) Ribs 23 and 24 are formed on the inclined surface 21 of the bracket 20 . The strength of the inclined portion 21 of the bracket 20 can be enhanced by these ribs 23 and 24 . In addition, ribs 23 and 24 are formed on the upper surface of the slope portion 21 of the bracket 20 . Therefore, the contact area between the slope portion 21 and the ceiling member 30 can be suppressed to be small, and the bracket 20 can be moved smoothly in the lateral direction.

(8)通过使用安装辅助部件50,可以选定地脚螺栓15的正确埋入位置,从而能够将纵框架10固定在正确的位置上。(8) By using the attachment auxiliary member 50 , the correct embedding position of the anchor bolt 15 can be selected, and the vertical frame 10 can be fixed at the correct position.

此外,本实施方式也可以进行如下变更。In addition, this embodiment may be modified as follows.

·在本实施方式中,也可以使用例如截面是圆形或截面为四边形的棒材或板材作为突起物27。在该情况下,根据突起物27的形状来改变切口18的形状即可。- In the present embodiment, for example, a rod or plate having a circular cross section or a square cross section may be used as the protrusion 27 . In this case, the shape of the notch 18 may be changed according to the shape of the protrusion 27 .

·在本实施方式中,也可以在将垂直片部22配置在纵框架10的外侧的状态下,将支架20固定在纵框架10上。在该情况下,使突起物27朝向垂直片部22的内侧突出即可。- In this embodiment, you may fix the bracket 20 to the vertical frame 10 in the state which arrange|positioned the vertical piece part 22 on the outer side of the vertical frame 10. In this case, it is only necessary to make the protrusion 27 protrude toward the inside of the vertical piece portion 22 .

·在本实施方式中,纵框架10、支架20和顶棚部件30也可以由除了铝和铝合金以外的轻金属材料、铁类金属材料或塑料材料形成。· In the present embodiment, the vertical frame 10, the frame 20, and the ceiling member 30 may be formed of light metal materials other than aluminum and aluminum alloys, ferrous metal materials, or plastic materials.

·在本实施方式中,也可以将支架20的螺栓孔25在斜面部21的长度方向上形成得较长。在该情况下,可以对螺栓41与螺栓孔25在斜面部21的长度方向上调整位置。- In this embodiment, the bolt hole 25 of the bracket 20 may be formed long in the longitudinal direction of the slope part 21. In this case, the positions of the bolts 41 and the bolt holes 25 can be adjusted in the longitudinal direction of the slope portion 21 .

·在本实施方式中,槽部33也可以形成在顶棚板材32的任意位置上。- In this embodiment, the groove part 33 may be formed in the arbitrary position of the ceiling panel 32.

工业实用性Industrial Applicability

本实用新型的顶棚结构适用于沿建筑物的墙面设置的家用和商用空调的室外机,用来防止雨雪和日晒等。用来设置室外机的安装架或墙面底座(未图示)并不是必需的。但是,从保护室外机的方面考虑,优选使用这样的安装架等来将室外机2设置在高于地面的位置。The ceiling structure of the utility model is suitable for outdoor units of household and commercial air conditioners arranged along the walls of buildings, and is used to prevent rain, snow and sun exposure. A mounting bracket or wall base (not shown) for setting up the outdoor unit is not required. However, from the viewpoint of protecting the outdoor unit, it is preferable to install the outdoor unit 2 at a position higher than the ground using such a mount or the like.

Claims (4)

1. the off-premises station ceiling structure of an air-conditioning, it covers the air-conditioner outdoor unit that is provided with along the metope of building, it is characterized in that the off-premises station of above-mentioned air-conditioning comprises with ceiling structure:
A pair of vertical framework, it separates predetermined space ground and is fixed in above-mentioned metope, and has and face being set and from above-mentioned facial vertically extending side surface part being set of above-mentioned metope butt; With
Support, it is used for above-mentioned ceiling parts are fixed on above-mentioned vertical framework,
Above-mentioned support is installed on the above-mentioned ceiling parts, and can be along the horizontal adjustment position of above-mentioned ceiling parts, and the side of above-mentioned support is installed on above-mentioned vertical frame facet portion.
2. the off-premises station ceiling structure of air-conditioning according to claim 1 is characterized in that,
Side at above-mentioned support is provided with thrust, be provided with in above-mentioned vertical frame facet portion and be used to otch that thrust is embedded, by forming the assembling thing to the temporary fixed one-tenth of above-mentioned support along the horizontal adjustment position of above-mentioned ceiling parts, when being assembled to above-mentioned assembling thing on the above-mentioned vertical framework, above-mentioned thrust is embedded in the above-mentioned otch, thereby above-mentioned assembling thing is bearing in the precalculated position of above-mentioned vertical framework.
3. the off-premises station ceiling structure of air-conditioning according to claim 1 and 2 is characterized in that,
The facial surface that is provided with at above-mentioned vertical framework is formed with rib.
4. the off-premises station ceiling structure of air-conditioning according to claim 1 and 2 is characterized in that,
Above-mentioned vertical framework, above-mentioned ceiling parts and above-mentioned support are formed by aluminum or aluminum alloy.
CNU2006201329816U 2005-09-13 2006-09-13 Air conditioner outdoor unit ceiling structure Expired - Fee Related CN201045527Y (en)

Applications Claiming Priority (2)

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JP2005265451A JP4668748B2 (en) 2005-09-13 2005-09-13 Wall-mounted roof air conditioner outdoor unit, mounting assisting member used in the mounting method and the mounting method
JP2005265451 2005-09-13

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CN201045527Y true CN201045527Y (en) 2008-04-09

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102967010A (en) * 2012-12-26 2013-03-13 陕西宝成航空仪表有限责任公司 Rainproof device for outdoor air conditioner unit
CN103968458A (en) * 2014-04-25 2014-08-06 陈焕祥 Self-adjusting type fan coil unit

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CN105783135A (en) * 2014-12-17 2016-07-20 张庆彬 Outdoor unit of air conditioner
JP7478966B2 (en) * 2020-02-21 2024-05-08 パナソニックIpマネジメント株式会社 Outdoor unit
CN114370676A (en) * 2022-01-11 2022-04-19 南通航泰机械有限公司 Air conditioner freezing and refrigerating device

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JPS4718389Y1 (en) * 1969-09-03 1972-06-24
JPH081387Y2 (en) * 1989-06-16 1996-01-17 ミサワホーム株式会社 Assembled protective cover
JPH07173892A (en) * 1992-06-15 1995-07-11 Shimizu Corp External wall structure of building and its construction method
JPH11159809A (en) * 1997-11-28 1999-06-15 Matsushita Electric Ind Co Ltd Screen roof for outdoor machine of air conditioner
JP4472975B2 (en) * 2003-12-05 2010-06-02 ダイキン工業株式会社 Aluminum protective roof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102967010A (en) * 2012-12-26 2013-03-13 陕西宝成航空仪表有限责任公司 Rainproof device for outdoor air conditioner unit
CN102967010B (en) * 2012-12-26 2015-03-11 陕西宝成航空仪表有限责任公司 Rainproof device for outdoor air conditioner unit
CN103968458A (en) * 2014-04-25 2014-08-06 陈焕祥 Self-adjusting type fan coil unit

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JP2007078232A (en) 2007-03-29
JP4668748B2 (en) 2011-04-13

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