CN201045173Y - Washing machine laundry automatic weighing detection control device - Google Patents
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- 238000005303 weighing Methods 0.000 title claims abstract description 40
- 238000005406 washing Methods 0.000 title claims abstract description 28
- 238000001514 detection method Methods 0.000 title claims abstract description 19
- 238000006073 displacement reaction Methods 0.000 claims abstract description 20
- 238000002955 isolation Methods 0.000 claims abstract description 5
- 238000001914 filtration Methods 0.000 claims description 14
- 230000010355 oscillation Effects 0.000 claims description 8
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- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 abstract description 5
- 230000003321 amplification Effects 0.000 description 21
- 238000003199 nucleic acid amplification method Methods 0.000 description 21
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- 238000010586 diagram Methods 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
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Abstract
本实用新型涉及一种采用位移传感器进行称重的洗衣机衣物自动称重检测控制装置,属于家用电器技术领域。包括放大整流电路、放大滤波电路、放大电路、运放比较值设定电路和MCU接口电路,以及振荡电路构成,其特征是:运放比较值设定电路中单片机的输出口并联接倍率电阻器,与放大电路中运算放大电路的控制端构成电压控制回路,放大电路的输出端经隔离电阻与运放比较值设定电路中单片机的输出口联接构成闭环控制回路。具有结构简单,成本低廉,测量精度较高等的特点。该电路可广泛应用于各种称重场合,尤其可适用于滚筒洗衣机中。
The utility model relates to an automatic weighing detection control device for clothes of a washing machine which uses a displacement sensor for weighing, and belongs to the technical field of household appliances. It consists of an amplifying rectifier circuit, an amplifying filter circuit, an amplifying circuit, an operational amplifier comparison value setting circuit, an MCU interface circuit, and an oscillating circuit. , form a voltage control loop with the control terminal of the operational amplifier circuit in the amplifier circuit, and the output terminal of the amplifier circuit is connected with the output port of the single-chip microcomputer in the operational amplifier comparison value setting circuit through an isolation resistor to form a closed-loop control loop. The utility model has the characteristics of simple structure, low cost and high measurement accuracy. The circuit can be widely used in various weighing occasions, especially in drum washing machines.
Description
技术领域 technical field
本实用新型涉及一种采用位移传感器进行称重的洗衣机衣物自动称重检测控制装置,属于家用电器技术领域。The utility model relates to an automatic weighing detection control device for clothes of a washing machine which uses a displacement sensor for weighing, and belongs to the technical field of household appliances.
背景技术 Background technique
目前滚筒洗衣机正在应用的称重方法可参见中国专利CN1690291A,它公开了一种洗衣机的称重方法及实现该方法的洗衣机它将位移传感器和空气阻尼振荡器合二为一,可以检测衣物重量和进水量,它包括机壳,外桶、两个弹性支撑减震器、内滚筒、电机传动装置等;其中的一个弹性支撑减震器为带位移传感器的空气阻尼式,位移传感器经称重模块与微处理器连接。还有一种洗衣机可参见中国专利ZL200420072922它公开了一种可以自动称重并具有增强活塞杆的洗衣机,该方案与上一个方案基本相同也是将位移传感器和空气阻尼振荡器合二为一,可以检测衣物重量和进水量。它们共同存在以下缺陷:1、对位移传感器要求较高;2、检测同步不良容易产生测量误差。The weighing method currently being used in drum washing machines can be found in Chinese patent CN1690291A, which discloses a washing machine weighing method and a washing machine that realizes the method. It combines a displacement sensor and an air damping oscillator to detect the weight of the clothes and the weight of the clothes. Water intake, which includes the casing, outer barrel, two elastic support shock absorbers, inner drum, motor transmission device, etc.; one of the elastic support shock absorbers is an air damping type with a displacement sensor, and the displacement sensor passes through the weighing module connected to the microprocessor. There is also a washing machine that can be found in Chinese patent ZL200420072922, which discloses a washing machine that can automatically weigh and has a reinforced piston rod. Laundry weight and water intake. They have the following defects in common: 1. High requirements for displacement sensors; 2. Poor detection synchronization is prone to measurement errors.
发明内容 Contents of the invention
针对已有技术的不足,本实用新型提供一种可以简化对位移传感器要求、自动化程度高的洗衣机衣物自动称重检测控制装置。Aiming at the deficiencies of the prior art, the utility model provides a laundry automatic weighing detection control device for a washing machine that can simplify the requirements for displacement sensors and has a high degree of automation.
本实用新型的技术特征是在设计了同步控制开关回路,在称重初始,使称重模块的初始状态与计算机检测同步,避免了由于称重模块的初始状态与计算机检测不同步而产生的误差。The technical feature of the utility model is that a synchronous control switch circuit is designed, and at the beginning of weighing, the initial state of the weighing module is synchronized with the computer detection, avoiding the error caused by the asynchronous initial state of the weighing module and the computer detection .
洗衣机衣物自动称重检测控制装置,由与位移传感器输出端相联的放大整流电路,与放大整流电路相联的放大滤波电路,与放大滤波电路相联的放大电路,与放大电路相联的运放比较值设定电路,与运放比较值设定电路相联的MCU接口电路,以及振荡电路构成。The laundry automatic weighing detection control device for the washing machine is composed of an amplifying and rectifying circuit connected with the output end of the displacement sensor, an amplifying and filtering circuit connected with the amplifying and rectifying circuit, an amplifying circuit connected with the amplifying and filtering circuit, and an operating circuit connected with the amplifying circuit. It is composed of an amplifier comparison value setting circuit, an MCU interface circuit connected to the operational amplifier comparison value setting circuit, and an oscillation circuit.
放大整流电路由放大电路和整流电路依次联接构成,放大电路由运算放大集成电路构成;整流电路由晶体二极管整流器和滤波电容器、负载电阻器构成。The amplifying and rectifying circuit is composed of an amplifying circuit and a rectifying circuit connected in sequence, and the amplifying circuit is composed of an operational amplifier integrated circuit; the rectifying circuit is composed of a crystal diode rectifier, a filter capacitor and a load resistor.
放大滤波电路由运算放大集成电路构成。The amplification and filtering circuit is composed of an operational amplifier integrated circuit.
放大电路由运算放大集成电路构成。The amplifying circuit is composed of an operational amplifier integrated circuit.
运放比较值设定电路可以由单片机的输出口联接倍率电阻器组成;也可以由单片机的输出口联接D/A转换电路或PWM电压调整电路组成,以获得更高的输出精度。The operational amplifier comparison value setting circuit can be composed of the output port of the single-chip microcomputer connected with a multiplier resistor; it can also be composed of the output port of the single-chip microcomputer connected with a D/A conversion circuit or a PWM voltage adjustment circuit to obtain higher output accuracy.
MCU接口电路包括联接运放比较值设定电路的单片机的输出端口,以及放大电路输出端。The MCU interface circuit includes the output port of the single-chip microcomputer connected with the comparison value setting circuit of the operational amplifier, and the output port of the amplifier circuit.
振荡电路由方波发生器电路构成。可以由单片机作为信号源的放大输出电路构成,也可以由独立的振荡电路构成。The oscillation circuit consists of a square wave generator circuit. It can be composed of an amplifying output circuit with a single-chip microcomputer as a signal source, or it can be composed of an independent oscillator circuit.
整体电路构成的特征是:运放比较值设定电路中单片机的输出口并联接倍率电阻器,与放大电路中运算放大电路的控制端构成电压控制回路,放大电路的输出端经隔离电阻与运放比较值设定电路中单片机的输出口联接构成闭环控制回路。The characteristics of the overall circuit composition are: the output port of the single-chip microcomputer in the operational amplifier comparison value setting circuit is connected in parallel with a multiplier resistor, and forms a voltage control loop with the control terminal of the operational amplifier circuit in the amplifier circuit, and the output terminal of the amplifier circuit is connected to the operational amplifier through an isolation resistor. The output port of the single-chip microcomputer in the comparison value setting circuit is connected to form a closed-loop control loop.
本实用新型工作时,振荡电路产生高精度振荡频率波形Xout,发送给外面的位移传感器,再由放大整流电路对反馈回来的交流信号Xin进行放大、整流,将之转换成直流信号;然后通过放大滤波电路,经进一步放大滤波后再进行比较放大,得到放大电路的输出电压信号Uout。由此可见,当位移传感器的输出(即称重模块的输入Xin)随着洗衣机内衣服重量的改变而相应改变时,输出电压信号Uout端的幅值也随之相应变化。之后将所测的模拟电压值Uout送外部MCU处理。When the utility model works, the oscillating circuit generates a high-precision oscillating frequency waveform Xout, which is sent to the external displacement sensor, and then the amplifying and rectifying circuit amplifies and rectifies the feedback AC signal Xin to convert it into a DC signal; The filter circuit performs comparison and amplification after further amplification and filtering to obtain the output voltage signal Uout of the amplification circuit. It can be seen that when the output of the displacement sensor (that is, the input Xin of the weighing module) changes correspondingly with the change of the weight of the clothes in the washing machine, the amplitude of the output voltage signal Uout also changes accordingly. Afterwards, the measured analog voltage value Uout is sent to the external MCU for processing.
本装置通过MCU接口电路与外部MCU微处理器连接进行交互式处理数据,从而实现称重工作的启动。MCU接口电路接收到自外部MCU输入的Start信号——低电平时间大于10mS负脉冲后,通过运放比较值设定电路调整放大电路的放大比较值,使输出信号Uout达到合适的幅度,然后由MCU接口电路发高电平给外部MCU——称重启动完成。此后,外部MCU可根据放大电路的输出电压Uout的变化换算出洗衣机内衣服重量。这里的信号的判定、回应方式及时间设定,等可根据外部MCU的工作需要进行相应变动。The device is connected with an external MCU microprocessor through the MCU interface circuit to process data interactively, so as to realize the start of weighing work. The MCU interface circuit receives the Start signal input from the external MCU—after the low level time is greater than 10mS negative pulse, adjust the amplification comparison value of the amplification circuit through the op amp comparison value setting circuit, so that the output signal Uout reaches a suitable amplitude, and then The MCU interface circuit sends a high level to the external MCU—the weighing start is completed. Thereafter, the external MCU can convert the weight of clothes in the washing machine according to the change of the output voltage Uout of the amplifying circuit. The signal determination, response method and time setting here can be changed according to the work needs of the external MCU.
综上所述,一种洗衣机衣物自动称重检测控制装置,由与位移传感器输出端相联的放大整流电路,与放大整流电路相联的放大滤波电路,与放大滤波电路相联的放大电路,与放大电路相联的运放比较值设定电路,与运放比较值设定电路相联的MCU接口电路,以及振荡电路构成,其特征是:运放比较值设定电路中单片机的输出口并联接倍率电阻器,与放大电路中运算放大电路的控制端构成电压控制回路,放大电路的输出端经隔离电阻与运放比较值设定电路中单片机的输出口联接构成闭环控制回路。To sum up, an automatic weighing detection control device for washing machine clothes consists of an amplifying and rectifying circuit connected to the output end of the displacement sensor, an amplifying and filtering circuit connected to the amplifying and rectifying circuit, and an amplifying and filtering circuit connected to the amplifying and filtering circuit, The operational amplifier comparison value setting circuit connected with the amplifier circuit, the MCU interface circuit connected with the operational amplifier comparison value setting circuit, and the oscillation circuit are composed, and the characteristic is: the output port of the single-chip microcomputer in the operational amplifier comparison value setting circuit The multiplier resistor is connected in parallel to form a voltage control loop with the control terminal of the operational amplifier circuit in the amplifier circuit, and the output terminal of the amplifier circuit is connected with the output port of the single-chip microcomputer in the operational amplifier comparison value setting circuit through an isolation resistor to form a closed-loop control loop.
本实用新型提供了一种与位移传感器配合,将位移传感器信号转化为易测量识别的直流电压信号,从而进行称重的电路,具有结构简单,成本低廉,测量精度较高等的特点。该电路可广泛应用于各种称重场合,尤其可适用于滚筒洗衣机中。The utility model provides a circuit for weighing by cooperating with a displacement sensor to convert the signal of the displacement sensor into a DC voltage signal that is easy to measure and identify, and has the characteristics of simple structure, low cost, and high measurement accuracy. The circuit can be widely used in various weighing occasions, especially in drum washing machines.
以下结合说明书附图对本实用新型作进一步披露。The utility model is further disclosed below in conjunction with the accompanying drawings of the description.
附图说明 Description of drawings
图1为本实用新型的原理方框图,Fig. 1 is a schematic block diagram of the utility model,
图2为本实用新型的原理图。Fig. 2 is a schematic diagram of the utility model.
图中:1-放大整流电路,2-放大滤波电路,3-放大电路,4-振荡电路,5-运放比较值设定电路,6-MCU接口电路,7-位移传感器。In the figure: 1-amplifying and rectifying circuit, 2-amplifying and filtering circuit, 3-amplifying circuit, 4-oscillating circuit, 5-operation amplifier comparison value setting circuit, 6-MCU interface circuit, 7-displacement sensor.
图3为MCU的接口时序示意图。Figure 3 is a schematic diagram of the interface sequence of the MCU.
具体实施方式 Detailed ways
实施例:Example:
一种洗衣机衣物自动称重检测控制装置,由与位移传感器7输出端相联的放大整流电路1,与放大整流电路1相联的放大滤波电路2,与放大滤波电路2相联的放大电路3,与放大电路3相联的运放比较值设定电路5和MCU接口电路6,以及振荡电路4构成,其特征是:运放比较值设定电路5中单片机IC1的输出口并联接倍率电阻器R3-R8,与放大电路3中运算放大电路IC3B的控制端构成电压控制回路,放大电路3的输出端经隔离电阻R27与运放比较值设定电路5中单片机IC1的输出口12脚联接构成闭环控制回路。An automatic weighing detection control device for washing machine clothes, comprising an amplification and rectification circuit 1 connected to the output end of a
放大整流电路1由放大电路和整流电路依次联接构成:放大电路由运算放大集成电路IC3A组成,运算放大集成电路IC3A由低功耗的双运算放大集成电路LM358DT组成;整流电路由晶体二极管整流器和滤波电容器、负载电阻器构成,晶体二极管D1组成半波整流器,滤波电容器C13、负载电阻器R18并联组成滤波器。Amplifying and rectifying circuit 1 is composed of an amplifying circuit and a rectifying circuit connected sequentially: the amplifying circuit is composed of an operational amplifier integrated circuit IC3A, and the operational amplifier integrated circuit IC3A is composed of a low-power dual operational amplifier integrated circuit LM358DT; the rectifying circuit is composed of a crystal diode rectifier and a filter A capacitor and a load resistor are formed, a crystal diode D1 forms a half-wave rectifier, and a filter capacitor C13 and a load resistor R18 are connected in parallel to form a filter.
放大滤波电路2由运算放大集成电路IC2A构成,运算放大集成电路IC2A由低功耗的双运算放大集成电路LM358DT组成。The
放大电路3由运算放大集成电路IC2B、IC3B构成,由低功耗的双运算放大集成电路LM358DT组成。The amplifying
运放比较值设定电路5由单片机的输出口联接倍率电阻器R3-R8组成;也可以由单片机的输出口联接D/A转换电路组成,以获得更高的输出精度。The operational amplifier comparison
MCU接口电路包括联接运放比较值设定电路5的单片机的输出端口1、13脚,以及放大电路3的输出端运算放大集成电路IC2B的输出端7脚。The MCU interface circuit includes the output ports 1 and 13 of the single-chip microcomputer connected to the operational amplifier comparison
振荡电路4由方波发生器电路构成。可以由单片机作为信号源的放大输出电路构成,也可以由独立的振荡电路构成。The
本实用新型通过振荡电路4产生高精度振荡频率波形Xout,发送给外面的位移传感器7,再由放大整流电路1对反馈回来的交流信号Xin进行放大、整流,将之转换成直流信号;然后通过放大滤波电路2,经进一步放大滤波后再进行比较放大,得到放大电路3的输出电压信号Uout。由此可见,当位移传感器的输出(即称重模块的输入Xin)随着洗衣机内衣服重量的改变而相应改变时,输出电压信号Uout端的幅值也随之相应变化。之后将所测的模拟电压值Uout送外部MCU处理。可以根据需要对各放大电路的放大倍数进行调整得到相应的称重精度,也可以根据需要对各功能部分进行精简处理。The utility model generates a high-precision oscillation frequency waveform Xout through the
称重模块通过MCU接口电路6与外部MCU微处理器连接进行交互式处理数据,从而实现称重模块工作的启动。MCU接口电路6接收到自外部MCU输入的Start信号——低电平时间大于10mS负脉冲后,通过运放比较值设定电路5调整放大电路3的放大比较值,使输出信号Uout达到合适的幅度,然后由MCU接口电路6发高电平给外部MCU——称重启动完成。此后,外部MCU可根据放大电路3的输出电压Uout的变化换算出洗衣机内衣服重量。这里的信号的判定、回应方式及时间设定,等可根据外部MCU的工作需要进行相应变动。The weighing module is connected with an external MCU microprocessor through the MCU interface circuit 6 to process data interactively, thereby realizing the starting of the weighing module. After the MCU interface circuit 6 receives the Start signal input from the external MCU—the low level time is greater than 10mS negative pulse, it adjusts the amplification comparison value of the
通过MCU接口电路6与外部MCU微处理器连接进行交互式处理数据,从而实现称重工作的启动。MCU接口电路6接收到自外部MCU输入的Start信号——低电平时间大于10mS负脉冲后,通过运放比较值设定电路5调整放大电路3的放大比较值,对称重模块输出进行初始化,使输出信号Uout达到合适的幅度,将输出由运放IC2的第7管脚取样送至单片机IC1的12管脚,由单片机判断其电压是否为合适的值,若不是,则调整单片机第6-11管脚的输出,改变其输出到IC3第5管脚的电压值的大小,进而改变运放IC2第5管脚的比较电压的大小,从而调整运放IC2的输出电压,该值调整至合适的值后,单片机停止调整。然后由MCU接口电路6发高电平给外部MCU——称重启动完成。此后,外部MCU可根据放大电路3的输出电压Uout的变化换算出洗衣机内衣服重量。这里的信号的判定、回应方式及时间设定,等可根据外部MCU的工作需要进行相应变动。The MCU interface circuit 6 is connected with an external MCU microprocessor to process data interactively, thereby realizing the start of the weighing work. The MCU interface circuit 6 receives the Start signal input from the external MCU—after the low level time is greater than 10mS negative pulse, adjusts the amplification comparison value of the
Xout为输出到位移传感器的方波信号(0-5V方波输出),Xin为位移传感器反馈至称重模块的输入信号(-5V-+5V方波信号),Uout是称重测量信号输出(1.5V-4.5V,输出阻抗1000欧姆),VCC为电源(4.75-5.25V),GND为接地,START为I/O测重测量启动信号(0-5V,内部上拉电阻)、握手信号。以上信号可以根据需要调整到合适的幅值。Xout is the square wave signal output to the displacement sensor (0-5V square wave output), Xin is the input signal fed back from the displacement sensor to the weighing module (-5V-+5V square wave signal), Uout is the weighing measurement signal output ( 1.5V-4.5V, output impedance 1000 ohms), VCC is power supply (4.75-5.25V), GND is ground, START is I/O weight measurement start signal (0-5V, internal pull-up resistor), handshake signal. The above signals can be adjusted to appropriate amplitudes as required.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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EA021502B1 (en) * | 2009-06-17 | 2015-07-30 | Грандимпьянти Иле Али С.П.А. | Method for weighing laundry inside a basket-type washing machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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EA021502B1 (en) * | 2009-06-17 | 2015-07-30 | Грандимпьянти Иле Али С.П.А. | Method for weighing laundry inside a basket-type washing machine |
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