CN201044950Y - Resin abrasive cut-off wheel - Google Patents
Resin abrasive cut-off wheel Download PDFInfo
- Publication number
- CN201044950Y CN201044950Y CNU2007200693797U CN200720069379U CN201044950Y CN 201044950 Y CN201044950 Y CN 201044950Y CN U2007200693797 U CNU2007200693797 U CN U2007200693797U CN 200720069379 U CN200720069379 U CN 200720069379U CN 201044950 Y CN201044950 Y CN 201044950Y
- Authority
- CN
- China
- Prior art keywords
- resin
- wheel
- organic resin
- abrasive
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920005989 resin Polymers 0.000 title claims abstract description 46
- 239000011347 resin Substances 0.000 title claims abstract description 46
- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 239000002245 particle Substances 0.000 claims abstract description 26
- 239000003365 glass fiber Substances 0.000 claims abstract description 22
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000010432 diamond Substances 0.000 claims abstract description 9
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 9
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000004744 fabric Substances 0.000 claims abstract description 6
- 239000011152 fibreglass Substances 0.000 claims abstract description 5
- 239000005011 phenolic resin Substances 0.000 claims abstract description 5
- 229910052580 B4C Inorganic materials 0.000 claims abstract description 4
- 229910052582 BN Inorganic materials 0.000 claims abstract description 4
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910021418 black silicon Inorganic materials 0.000 claims abstract description 4
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052593 corundum Inorganic materials 0.000 claims abstract description 4
- 239000010431 corundum Substances 0.000 claims abstract description 4
- 229910010271 silicon carbide Inorganic materials 0.000 claims abstract description 4
- 229910001651 emery Inorganic materials 0.000 claims description 33
- 238000000748 compression moulding Methods 0.000 claims description 10
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 6
- 238000009827 uniform distribution Methods 0.000 claims description 5
- 239000000428 dust Substances 0.000 claims description 4
- 229920001568 phenolic resin Polymers 0.000 claims description 4
- 239000007769 metal material Substances 0.000 abstract description 4
- 229910000722 Didymium Inorganic materials 0.000 abstract 1
- 241000224487 Didymium Species 0.000 abstract 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
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- Polishing Bodies And Polishing Tools (AREA)
Abstract
The utility model relates to a cutting-off wheel, in particular to a resin abrasive cut-off wheel for cutting metallic materials and with solid-shaped integrity. The utility model is disk-shaped, and the center of the wheel is provided with an opening. The cutting-off wheel is composed of abrasive particles, organic resin, a fiberglass netting cloth, and short glass fiber wires, wherein the abrasive particles and the short glass fiber wires are homogenously distributed inside the organic resin, the fiberglass netting cloth is parallel to two end surfaces and evenly and axially distributed inside the organic resin, and the abrasive particles are exposed on the two end surfaces. Formaldehyde-phenol resin is chosen as the organic resin, the abrasive particles are particles of brown fused alumina, white alumina, rubing grain, zirconium-corundum, didymium alumina, black silicon carbide, green silicon carbide, boron carbide, boron nitride, diamond grain or diamond. The utility model has the advantages of large scale, high intensity, hot cutting and long service life, being adaptable for cutting metallic materials with large scale.
Description
Technical field
The utility model relates to cut-off wheel, and especially global formation solidifies, is used for the resin abrasive cutting wheel of cutting metal material.
Background technology
Abrasive cut-off wheel commonly used on the engineering is to mix the back compacting with adhesive with diamond dust to form at present, and its shape mostly is the uniform disk of thickness, and center drilling is to be installed on the axle.During work, emery wheel is rotation at a high speed under the drive of axle, contacts with the metal works that is cut under pressure and violent friction, thereby reach the purpose of cutting, add man-hour, the rotation of emery wheel is main motion, and emery wheel is feed motion with relative translation between the workpiece.The range of work of emery wheel depends on its diameter, and working (machining) efficiency then depends on the speed of main motion.Obviously, the big more then range of work of grinding wheel diameter is big more, and the high more then working (machining) efficiency of main motion speed is high more.When cutting processing, the rotation of emery wheel makes self is bearing centrifugal force, emery wheel and the friction that is cut between the metal works not only make emery wheel be subjected to distortion power, the periphery of emery wheel is risen because of the frictional heat temperature, feed motion is when constantly cutting metal, thereby two end faces that also make emery wheel constantly and be cut that metal works takes place that friction has aggravated the emery wheel whole outer surface and then be the temperature rise phenomenon of emery wheel integral body.The emery wheel of traditional structure only depends on the contend with effect of centrifugal force and distortion power of the cohesive force of common organic resin, for requiring the cutting large size metal (promptly to require grinding wheel diameter big, more than 1200mm) and wish that the raising working (machining) efficiency (promptly requires emery wheel rotary speed height, week, end line speed was more than 100m/s) occasion, because the centrifugal force and the distortion power that are born during the work of large high-speed emery wheel are all very big, and periphery and end face temperature rise all are exceedingly fast, if still adopt traditional structure, when cutting, rotate the powerful centrifugal force that is produced at a high speed, the rise cohesive force that caused of huge distortion power that violent friction is produced and temperature descends under the acting in conjunction of these factors, emery wheel hardness is reduced, the wearing and tearing aggravation is more seriously because cohesive force may cause emery wheel disintegration explosion inadequately.Because traditional grinding wheel structure is difficult to take into account the requirement in intensity, efficient, life-span in the occasion of large high-speed, therefore the size and the rotary speed of domestic emery wheel are very limited all the time, thereby have restricted the expansion of its range of work and the raising of working (machining) efficiency.
The utility model content
The utility model discloses a kind of cut-off wheel, especially global formation solidifies, is used for the resin abrasive cutting wheel of cutting metal material, in order to overcome the deficiencies in the prior art, solves the use problem of emery wheel in the occasion that the high-speed process requirements of large scale is arranged.
The utility model adopts following technical scheme to achieve the goal:
Resin abrasive cutting wheel, formed by the whole compression moulding of abrasive particle and organic resin, be disc and circular hole is opened at the center, abrasive particle is uniformly distributed in the organic resin, be uniform-distribution with 1～5 layer vertically by the fiberglass braided screen cloth that forms in organic resin, glass fiber mesh is parallel to both ends of the surface.
Described resin abrasive cutting wheel is uniform-distribution with staple glass fiber in organic resin, length is below 8mm, and addition is 10%～15% of abrasive particle and an organic resin weight sum.
Described resin abrasive cutting wheel, abrasive particle expose on two end faces of emery wheel.
Described resin abrasive cutting wheel, overall diameter is between 1200mm～1600mm.
Described resin abrasive cutting wheel, abrasive particle is selected any one the particle in brown corundum, white fused alumina, pink fused alumina, fused alumina zirconia, Pr-Nb fused alumina, black silicon carbide, green silicon carbide, boron carbide, boron nitride, diamond dust and the diamond for use, and granular size is at 1000 μ m～1250 μ m; Organic resin is selected phenolic resins for use.
Adopt the technical solution of the utility model, owing to having added high-intensity glass fiber mesh and short glass fiber as supporting material when emery wheel compression moulding, what binding agent was selected for use is high-intensity phenolic resins, has strengthened the intrinsic strength of emery wheel.During compression moulding, use has the big press of hot-press arrangement and implements, adopt temperature in 150 ℃～170 ℃, pressure HTHP compression moulding technology at 1250MPa～1350MPa, improve the compact density 30%～50% of emery wheel, thereby make emery wheel intensity increase by 30%～50%, durability prolongs 30%～50%, has satisfied in large scale and has processed under the occasion requirement to emery wheel at a high speed.
The abrasive particle of emery wheel exposes on two end faces of emery wheel, can reduce the frictional resistance of emery wheel when cutting, improves the grinding efficiency at emery wheel two ends, more can adapt to large scale, the cutting of large tracts of land workpiece material.
Description of drawings
Fig. 1 is a cutaway view of the present utility model.
Fig. 2 is the utility model structural representation sketch that contains five layers of glass fiber mesh
The specific embodiment
Below in conjunction with accompanying drawing embodiments of the invention are elaborated, present embodiment has provided detailed embodiment and process being to implement under the prerequisite with the technical solution of the present invention, but protection scope of the present invention is not limited to following embodiment.
As shown in Figure 1, resin abrasive cutting wheel, be disc and circular hole is opened at the center, the overall diameter of emery wheel is 1600mm, form by abrasive particle 1 and organic resin 2 whole compression mouldings, it is the fused alumina zirconia of 16# that abrasive particle 1 is selected granularity for use, and promptly granular size is at 1000 μ m～1250 μ m, is uniformly distributed in the organic resin 2 and exposes on two end faces of emery wheel.
The high-strength phenolic resin that organic resin 2 selects for use German Berlet company to produce is distributing 1 layer vertically by the fiberglass braided screen cloth that forms 3 in organic resin 2, glass fiber mesh is parallel to both ends of the surface; Be uniform-distribution with staple glass fiber 4 in organic resin, length is below 8mm, and addition is 15% of abrasive particle and an organic resin weight sum.
Resin abrasive cutting wheel adopts temperature in 150 ℃～170 ℃, the pressure HTHP compression moulding technology at 1250MPa～1350MPa when compression moulding, and method for making is as follows:
A. preparing a diameter is the abrasive wheel forming mould of 1600mm, thickness 17mm, center-hole diameter 152mm;
B. organic resin 2, staple glass fiber 4 and filler are fully mixed in mixing kettle;
C. the compound that the b step is made is equipped with abrasive particle 1 and wetting agent, continues fully to mix in mixing kettle, makes molding mass;
D. at abrasive wheel forming mold bottom tiling a piece of paper, repave the lastblock diameter and be the screen cloth 3 of working out by glass fibre of grinding wheel diameter 2/3, pour into the molding mass of required total amount 1/4, put the glass fiber mesh 3 that a diameter equates with emery wheel again, continue to pour into the molding mass of required total amount 1/4 equally, repeat above-mentioned steps until mould is filled, shop lastblock diameter is the glass fiber mesh 3 and the paper of grinding wheel diameter 2/3 in the superiors, so just obtains being evenly distributed with the resin abrasive cutting wheel molding mass of five layers of glass fiber mesh; The mutual alignment relation of five layers of glass fiber mesh 3 and four layers of organic resin 2 and structure are referring to Fig. 2 (be for simplicity clear, abrasive particle 1 and staple glass fiber 4 omit in Fig. 2).
E. matched moulds, and mould placed in 3000 tons of big press that have a hot-press arrangement, under the condition of 170 ℃ of temperature, pressure 1350MPa, carrying out HTHP compression moulding, products obtained therefrom is resin abrasive cutting wheel.
After tested, compare with the plain wheel that does not add glass fiber mesh and staple glass fiber, present embodiment can improve the compact density 50% of emery wheel, and intensity increases by 51%.
In manufacture process; glass fiber mesh 3 also can only be put 1～4 layer; the addition of staple glass fiber 4 can reduce to 10% of abrasive particle 1 and organic resin 2 weight sums; process conditions temperature during compression moulding can be low to moderate 150 ℃, pressure can be low to moderate 1250MPa; abrasive particle can also be selected any one the particle in brown corundum, white fused alumina, pink fused alumina, Pr-Nb fused alumina, black silicon carbide, green silicon carbide, boron carbide, boron nitride, diamond dust and the diamond for use, can make resin abrasive cutting wheel equally.
Claims (5)
1. resin abrasive cutting wheel, form by abrasive particle (1) and the whole compression moulding of organic resin (2), be disc and circular hole is opened at the center, abrasive particle (1) is uniformly distributed in the organic resin (2), it is characterized in that: be uniform-distribution with 1～5 layer vertically by the fiberglass braided screen cloth that forms (3) in organic resin (2), glass fiber mesh (3) is parallel to both ends of the surface.
2. resin abrasive cutting wheel as claimed in claim 1 is characterized in that: be uniform-distribution with staple glass fiber (4) in organic resin (2), length is below 8mm, and addition is 10%～15% of abrasive particle (1) and organic resin (a 2) weight sum.
3. resin abrasive cutting wheel as claimed in claim 1 or 2 is characterized in that: abrasive particle (1) exposes on two end faces of emery wheel.
4. resin abrasive cutting wheel as claimed in claim 1 or 2, it is characterized in that: overall diameter is between 1200mm～1600mm.
5. resin abrasive cutting wheel as claimed in claim 1 or 2, it is characterized in that: abrasive particle (1) is selected any one the particle in brown corundum, white fused alumina, pink fused alumina, fused alumina zirconia, Pr-Nb fused alumina, black silicon carbide, green silicon carbide, boron carbide, boron nitride, diamond dust and the diamond for use, and granular size is at 1000 μ m～1250 μ m; Organic resin (2) is selected phenolic resins for use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200693797U CN201044950Y (en) | 2007-04-27 | 2007-04-27 | Resin abrasive cut-off wheel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200693797U CN201044950Y (en) | 2007-04-27 | 2007-04-27 | Resin abrasive cut-off wheel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201044950Y true CN201044950Y (en) | 2008-04-09 |
Family
ID=39308425
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200693797U Expired - Lifetime CN201044950Y (en) | 2007-04-27 | 2007-04-27 | Resin abrasive cut-off wheel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201044950Y (en) |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102335842A (en) * | 2010-07-16 | 2012-02-01 | 贵州红林机械有限公司 | Grinding method of aluminum alloy workpiece |
| CN102814747A (en) * | 2012-07-31 | 2012-12-12 | 安徽威铭耐磨材料有限公司 | CBN (cubic boron nitride) resin grinding wheel and preparation method thereof |
| CN102814757A (en) * | 2012-07-31 | 2012-12-12 | 安徽威铭耐磨材料有限公司 | Chrome corundum resin grinding wheel and preparation method thereof |
| CN102814745A (en) * | 2012-07-31 | 2012-12-12 | 安徽威铭耐磨材料有限公司 | Fused zirconia alumina resin grinding wheel and method for preparing same |
| CN102814760A (en) * | 2012-07-31 | 2012-12-12 | 安徽威铭耐磨材料有限公司 | Grinding wheel and preparation method thereof |
| CN102922434A (en) * | 2012-10-09 | 2013-02-13 | 江苏耐锐特磨料磨具有限公司 | Composition and proportion of 100 meters/second high-temperature, hot-pressing and high-efficiency grinding wheel polishing abrasive material of die steel slab |
| CN103144047A (en) * | 2012-12-14 | 2013-06-12 | 姜堰苏蒙砂轮有限公司 | Heavy-load grinding wheel and preparation method thereof |
| CN103372817A (en) * | 2012-04-26 | 2013-10-30 | 圣戈班磨料磨具(上海)有限公司 | Improved tool |
| CN103586793A (en) * | 2013-11-26 | 2014-02-19 | 常熟市巨力砂轮有限责任公司 | Method for preparing resin grinding wheel |
| CN103770020A (en) * | 2014-01-10 | 2014-05-07 | 当涂县南方红月磨具磨料有限公司 | Ceramic praseodymium neodymium corundum grinding wheel |
| CN105437090A (en) * | 2015-11-23 | 2016-03-30 | 郑州磨料磨具磨削研究所有限公司 | Integrated type ultrathin resin grinding wheel with ultrahigh cutting perpendicularity and manufacturing method thereof |
| CN106112840A (en) * | 2016-07-05 | 2016-11-16 | 廊坊菊龙五金磨具有限公司 | A kind of cutting and the manufacture method of grinding resin wheel |
| CN107263341A (en) * | 2017-08-09 | 2017-10-20 | 安徽昌悌进出口贸易有限公司 | A kind of modified silicon carbide grinding wheel |
| CN108778629A (en) * | 2016-03-03 | 2018-11-09 | 3M创新有限公司 | Central dip grinding wheel |
| CN109909896A (en) * | 2019-03-14 | 2019-06-21 | 浙江亚孙砂轮有限公司 | Grind cast iron postscript shape resin wheel and its manufacturing process |
| CN110405641A (en) * | 2019-07-30 | 2019-11-05 | 郑州磨料磨具磨削研究所有限公司 | A kind of aluminium oxide ceramic substrate cutting resin wheel and preparation method thereof |
| CN110421494A (en) * | 2019-08-05 | 2019-11-08 | 衢州学院 | A kind of resin metallic composite mirror surface abrasive grinding wheel and preparation method thereof based on sol-gal process |
-
2007
- 2007-04-27 CN CNU2007200693797U patent/CN201044950Y/en not_active Expired - Lifetime
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102335842A (en) * | 2010-07-16 | 2012-02-01 | 贵州红林机械有限公司 | Grinding method of aluminum alloy workpiece |
| CN103372817A (en) * | 2012-04-26 | 2013-10-30 | 圣戈班磨料磨具(上海)有限公司 | Improved tool |
| CN102814757B (en) * | 2012-07-31 | 2015-09-30 | 安徽威铭耐磨材料有限公司 | A kind of pink fused alumina resin wheel and preparation method thereof |
| CN102814747A (en) * | 2012-07-31 | 2012-12-12 | 安徽威铭耐磨材料有限公司 | CBN (cubic boron nitride) resin grinding wheel and preparation method thereof |
| CN102814757A (en) * | 2012-07-31 | 2012-12-12 | 安徽威铭耐磨材料有限公司 | Chrome corundum resin grinding wheel and preparation method thereof |
| CN102814745A (en) * | 2012-07-31 | 2012-12-12 | 安徽威铭耐磨材料有限公司 | Fused zirconia alumina resin grinding wheel and method for preparing same |
| CN102814760A (en) * | 2012-07-31 | 2012-12-12 | 安徽威铭耐磨材料有限公司 | Grinding wheel and preparation method thereof |
| CN102814745B (en) * | 2012-07-31 | 2015-09-30 | 安徽威铭耐磨材料有限公司 | A kind of fused alumina zirconia resin wheel and preparation method thereof |
| CN102814747B (en) * | 2012-07-31 | 2015-09-30 | 安徽威铭耐磨材料有限公司 | A kind of CBN resin wheel and preparation method thereof |
| CN102922434A (en) * | 2012-10-09 | 2013-02-13 | 江苏耐锐特磨料磨具有限公司 | Composition and proportion of 100 meters/second high-temperature, hot-pressing and high-efficiency grinding wheel polishing abrasive material of die steel slab |
| CN103144047A (en) * | 2012-12-14 | 2013-06-12 | 姜堰苏蒙砂轮有限公司 | Heavy-load grinding wheel and preparation method thereof |
| CN103586793A (en) * | 2013-11-26 | 2014-02-19 | 常熟市巨力砂轮有限责任公司 | Method for preparing resin grinding wheel |
| CN103770020A (en) * | 2014-01-10 | 2014-05-07 | 当涂县南方红月磨具磨料有限公司 | Ceramic praseodymium neodymium corundum grinding wheel |
| CN105437090A (en) * | 2015-11-23 | 2016-03-30 | 郑州磨料磨具磨削研究所有限公司 | Integrated type ultrathin resin grinding wheel with ultrahigh cutting perpendicularity and manufacturing method thereof |
| CN108778629A (en) * | 2016-03-03 | 2018-11-09 | 3M创新有限公司 | Central dip grinding wheel |
| CN106112840A (en) * | 2016-07-05 | 2016-11-16 | 廊坊菊龙五金磨具有限公司 | A kind of cutting and the manufacture method of grinding resin wheel |
| CN107263341A (en) * | 2017-08-09 | 2017-10-20 | 安徽昌悌进出口贸易有限公司 | A kind of modified silicon carbide grinding wheel |
| CN109909896A (en) * | 2019-03-14 | 2019-06-21 | 浙江亚孙砂轮有限公司 | Grind cast iron postscript shape resin wheel and its manufacturing process |
| CN110405641A (en) * | 2019-07-30 | 2019-11-05 | 郑州磨料磨具磨削研究所有限公司 | A kind of aluminium oxide ceramic substrate cutting resin wheel and preparation method thereof |
| CN110421494A (en) * | 2019-08-05 | 2019-11-08 | 衢州学院 | A kind of resin metallic composite mirror surface abrasive grinding wheel and preparation method thereof based on sol-gal process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20080409 |
|
| CX01 | Expiry of patent term |