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CN201035103Y - On-board Locomotive Electrical Equipment Fault Monitoring Device - Google Patents

On-board Locomotive Electrical Equipment Fault Monitoring Device Download PDF

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CN201035103Y
CN201035103Y CNU2007201158681U CN200720115868U CN201035103Y CN 201035103 Y CN201035103 Y CN 201035103Y CN U2007201158681 U CNU2007201158681 U CN U2007201158681U CN 200720115868 U CN200720115868 U CN 200720115868U CN 201035103 Y CN201035103 Y CN 201035103Y
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circuit
electrical equipment
bus
locomotive
circuits
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杨志威
李红波
崔向国
张加滨
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HARBIN TONGXIN TECH Co Ltd
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HARBIN TONGXIN TECH Co Ltd
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Abstract

车载机车电气设备故障监测装置,涉及到故障监测领域。本实用新型实现了机车电气设备工作状态的实时检测,及时发现机车电气设备的故障点,方便机车电气设备的日常维护与检修。车载机车电气设备故障监测装置包括数据采集电路和车载上位机,所述数据采集电路包括开关量采集电路、模拟量采集电路和控制电路,开关量采集电路和模拟量采集电路通过控制总线和控制电路连接,控制电路通过CAN总线和车载上位机连接。本实用新型采用模块化和总线设计方式,可以根据现场实际情况通过增加开关量采集电路和模拟量采集电路的数量扩展数据采集量,还可以通过增加数据采集电路的数量增加监测机车的数量。本实用新型可以应用于现有机车日常维护和故障检测。

Figure 200720115868

The utility model relates to a failure monitoring device for electrical equipment of a vehicle-mounted locomotive, which relates to the field of failure monitoring. The utility model realizes the real-time detection of the working state of the electrical equipment of the locomotive, discovers the failure points of the electrical equipment of the locomotive in time, and facilitates the daily maintenance and inspection of the electrical equipment of the locomotive. The on-board locomotive electrical equipment fault monitoring device includes a data acquisition circuit and an on-board upper computer. The data acquisition circuit includes a switch value acquisition circuit, an analog quantity acquisition circuit and a control circuit. The switch quantity acquisition circuit and the analog quantity acquisition circuit pass through the control bus and the control circuit Connection, the control circuit is connected to the vehicle host computer through the CAN bus. The utility model adopts the modularization and bus design mode, and can expand the data collection amount by increasing the number of switching value acquisition circuits and analog quantity acquisition circuits according to the actual situation on site, and can also increase the number of monitoring locomotives by increasing the number of data acquisition circuits. The utility model can be applied to routine maintenance and fault detection of existing locomotives.

Figure 200720115868

Description

车载机车电气设备故障监测装置 On-board Locomotive Electrical Equipment Fault Monitoring Device

技术领域 technical field

本实用新型涉及电气设备故障检测装置。The utility model relates to a fault detection device for electrical equipment.

背景技术 Background technique

现有机车的电气设备包括主电气设备、辅助电气设备、励磁设备以及控制设备等,电路比较复杂。现有的机车常用电气设备中,就有各种开关触点96个左右、各种电压信号39个左右以及各种电流信号14个左右,当机车电气设备中这些信号中的任意一个出现故障时,都会影响机车整体电气设备的运行状况。当机车的运行状况出现问题后,维修人员要根据机车电气设备的配电图以及个人经验逐一地去检查各点的工作是否正常,不但维修人员的工作量大,维修的时间也长,尤其是当机车在运输的途中出现故障的时候,如不能尽快找到故障点并进行修复,后果将是很严重的。另外,在机车的日常维护中,检修人员也需要逐一去检测各点的状态情况,或者使用现有的机车电气检测仪器对机车的电气设备进行检测,但这种检测仪器不能实时地对机车的电气设备的工作状态进行检测,不利于机车电气设备的日常维护。The electrical equipment of the existing locomotive includes main electrical equipment, auxiliary electrical equipment, excitation equipment and control equipment, etc., and the circuit is relatively complicated. In the existing electrical equipment commonly used for locomotives, there are about 96 various switch contacts, about 39 various voltage signals and about 14 various current signals. When any one of these signals in the electrical equipment of the locomotive fails , will affect the operation status of the locomotive's overall electrical equipment. When there is a problem with the running status of the locomotive, the maintenance personnel should check whether the work of each point is normal according to the power distribution diagram of the electrical equipment of the locomotive and personal experience. Not only the workload of the maintenance personnel is heavy, but the maintenance time is also long, especially When the locomotive fails during transportation, if the fault point cannot be found and repaired as soon as possible, the consequences will be very serious. In addition, in the daily maintenance of the locomotive, the maintenance personnel also need to check the status of each point one by one, or use the existing locomotive electrical testing instrument to test the electrical equipment of the locomotive, but this testing instrument cannot monitor the locomotive in real time. It is not conducive to the daily maintenance of locomotive electrical equipment to detect the working status of electrical equipment.

实用新型内容Utility model content

为了实现机车电气设备工作状态的实时检测,及时发现机车电气设备的故障点,便于机车电气设备的日常维护与检修,本实用新型设计了一种车载机车电气设备故障监测装置,它包括数据采集电路和车载上位机,所述数据采集电路包括多个开关量采集电路、多个模拟量采集电路和控制电路,所述开关量采集电路和模拟量采集电路通过控制总线和控制电路连接,所述控制电路通过CAN总线和车载上位机连接。In order to realize the real-time detection of the working status of the electrical equipment of the locomotive, discover the failure points of the electrical equipment of the locomotive in time, and facilitate the daily maintenance and repair of the electrical equipment of the locomotive, the utility model designs a fault monitoring device for electrical equipment of the locomotive, which includes a data acquisition circuit and a vehicle-mounted host computer, the data acquisition circuit includes a plurality of switch quantity acquisition circuits, a plurality of analog quantity acquisition circuits and a control circuit, the switch quantity acquisition circuit and the analog quantity acquisition circuit are connected through a control bus and a control circuit, and the control The circuit is connected with the vehicle host computer through the CAN bus.

本实用新型的车载机车电气设备故障监测装置,实现了机车电气设备工作状态的实时监控,可以在机车的运行过程中实时地检测到机车电气设备的工作状态,及时预测或发现故障,给维修人员提供准确的信息,方便维修人员对机车电气设备的故障排除和日常维护。The vehicle-mounted locomotive electrical equipment failure monitoring device of the utility model realizes the real-time monitoring of the working status of the locomotive electrical equipment, can detect the working status of the locomotive electrical equipment in real time during the operation of the locomotive, and timely predict or find faults, so as to give maintenance personnel Provide accurate information to facilitate the troubleshooting and daily maintenance of locomotive electrical equipment by maintenance personnel.

附图说明 Description of drawings

图1是本实用新型的结构示意图;图2是具体实施方式一中所述的开关量采集电路2的结构示意图;图3是具体实施方式一中所述的模拟量采集电路3的结构示意图;图4是具体实施方式一中所述的控制电路1的结构示意图;图5是具体实施方式二所述的车载机车电气设备故障监测装置的结构示意图。Fig. 1 is a schematic structural view of the present utility model; Fig. 2 is a schematic structural view of the switch quantity acquisition circuit 2 described in the specific embodiment one; Fig. 3 is a structural schematic diagram of the analog quantity acquisition circuit 3 described in the specific embodiment one; Fig. 4 is a schematic structural diagram of the control circuit 1 described in the first embodiment; Fig. 5 is a schematic structural diagram of the fault monitoring device for electrical equipment of the on-board locomotive described in the second embodiment.

具体实施方式 Detailed ways

具体实施方式一:参见图1至图4说明本实施方式。本实施方式的车载机车电气设备故障监测装置,由数据采集电路9和车载上位机6组成,所述数据采集电路9由多个开关量采集电路2、多个模拟量采集电路3和控制电路1组成,所述开关量采集电路2和模拟量采集电路3通过控制总线4和控制电路1连接,所述控制电路1通过CAN总线5和车载上位机6连接。Specific Embodiment 1: Refer to FIG. 1 to FIG. 4 to illustrate this embodiment. The vehicle-mounted locomotive electrical equipment failure monitoring device of the present embodiment is composed of a data acquisition circuit 9 and a vehicle-mounted upper computer 6, and the data acquisition circuit 9 is composed of a plurality of switching value acquisition circuits 2, a plurality of analog quantity acquisition circuits 3 and a control circuit 1 Composition, the switching quantity acquisition circuit 2 and the analog quantity acquisition circuit 3 are connected to the control circuit 1 through the control bus 4, and the control circuit 1 is connected to the vehicle-mounted upper computer 6 through the CAN bus 5.

本实施方式中的车载上位机可以采用嵌入式计算机系统或者小型工业控制计算机系统。本实施方式的车载机车电气设备故障监测装置,由控制电路1控制开关量采集电路2和模拟量采集电路3采集机车上电气设备的各种需要监控的开关量及模拟量信号,然后由控制电路1将采集、处理后的开关量及模拟量信号通过CAN总线传递给车载上位机6,机车工作人员可以通过车载上位机随时了解到机车电气设备中的各个开关接点及设备中的各种电压、电流信号的情况,一旦出现故障,可以及时、准确的找到故障点进行维修。The vehicle-mounted upper computer in this embodiment can adopt an embedded computer system or a small industrial control computer system. In the vehicle-mounted locomotive electrical equipment failure monitoring device of the present embodiment, the control circuit 1 controls the switch quantity acquisition circuit 2 and the analog quantity acquisition circuit 3 to collect various switch quantities and analog quantity signals of electrical equipment on the locomotive that need to be monitored, and then the control circuit 1. Transmit the collected and processed switching and analog signals to the on-board host computer 6 through the CAN bus. The locomotive staff can learn about the various switch contacts in the locomotive electrical equipment and various voltages in the equipment at any time through the on-board host computer. In the case of the current signal, once a fault occurs, the fault point can be found in time and accurately for maintenance.

参见图2,本实施方式中的开关量采集电路2由多个第一高阻隔离电路20、多个光电隔离电路21和第一多路模拟开关电路22组成,所述第一多路模拟开关电路22有多个信号输入端,所述多个第一高阻隔离电路20的信号输出端分别与多个光电隔离电路21的信号输入端连接,多个光电隔离电路21的信号输出端分别与第一多路模拟开关电路22的多个信号输入端连接,第一多路模拟开关电路22的一个信号输出端以及多个控制信号输入端与控制总线4连接。在工作的时候,机车中的多个开关量传感器7的信号输出端分别和多个第一高阻隔离电路20的信号输入端连接,通过多个光电隔离电路21将多个开关量信号传递到第一多路模拟开关电路22中,第一高阻隔离电路20和光电隔离电路21起到防止由于被监测的开关量信号故障而影响或者损坏本实施方式的车载故障监测装置,第一多路模拟开关电路22受控制总线4的控制,分时有选择的将机车中的多个开关量传感器7的开关量信号传递到控制总线4上。Referring to Fig. 2, the switching value acquisition circuit 2 in the present embodiment is made up of a plurality of first high-resistance isolation circuits 20, a plurality of photoelectric isolation circuits 21 and a first multi-channel analog switch circuit 22, and the first multi-channel analog switch circuit The circuit 22 has a plurality of signal input ends, the signal output ends of the plurality of first high-resistance isolation circuits 20 are respectively connected to the signal input ends of a plurality of photoelectric isolation circuits 21, and the signal output ends of the plurality of photoelectric isolation circuits 21 are respectively connected to A plurality of signal input terminals of the first multi-channel analog switch circuit 22 are connected, and a signal output terminal and a plurality of control signal input terminals of the first multi-channel analog switch circuit 22 are connected to the control bus 4 . When working, the signal output ends of a plurality of switching value sensors 7 in the locomotive are respectively connected with the signal input ends of a plurality of first high-impedance isolation circuits 20, and a plurality of switching value signals are transmitted to the In the first multi-channel analog switch circuit 22, the first high-resistance isolation circuit 20 and the photoelectric isolation circuit 21 prevent the vehicle-mounted fault monitoring device of this embodiment from being affected or damaged due to the monitored switch signal failure. The analog switch circuit 22 is controlled by the control bus 4 and selectively transmits the switching value signals of the multiple switching value sensors 7 in the locomotive to the control bus 4 in a time-division manner.

参见图3,本实施方式中的模拟量采集电路3由多个第二高阻隔离电路30、多个电磁隔离电路31和第二多路模拟开关电路32组成,所述第二多路模拟开关电路32有多个信号输入端,所述多个第二高阻隔离电路30的信号输出端分别与多个电磁隔离电路31的信号输入端连接,多个电磁隔离电路31的信号输出端分别与第二多路模拟开关电路32的多个信号输入端连接,第二多路模拟开关电路32的一个信号输出端以及多个控制信号输入端与控制总线4连接。在工作的时候,机车上的多个模拟量传感器8的信号输出端分别和多个第二高阻隔离电路30的信号输入端连接,通过多个电磁隔离电路31将多个模拟量信号传递到第二多路模拟开关电路32中,第二高阻隔离电路30和电磁隔离电路31起到防止由于被监测的模拟量信号故障而影响或者损坏本实施方式的车载故障监测装置,第二多路模拟开关电路32受控制总线4的控制,分时有选择的将机车上的多个模拟量传感器8的模拟量信号传递到控制总线4上。Referring to Fig. 3, the analog quantity acquisition circuit 3 in the present embodiment is made up of a plurality of second high-resistance isolation circuits 30, a plurality of electromagnetic isolation circuits 31 and a second multi-channel analog switch circuit 32, and the second multi-channel analog switch circuit The circuit 32 has a plurality of signal input ends, the signal output ends of the plurality of second high-impedance isolation circuits 30 are respectively connected to the signal input ends of a plurality of electromagnetic isolation circuits 31, and the signal output ends of the plurality of electromagnetic isolation circuits 31 are respectively connected to Multiple signal input terminals of the second multi-channel analog switch circuit 32 are connected, and one signal output terminal and multiple control signal input terminals of the second multiple-channel analog switch circuit 32 are connected to the control bus 4 . When working, the signal output ends of a plurality of analog quantity sensors 8 on the locomotive are respectively connected with the signal input ends of a plurality of second high-resistance isolation circuits 30, and a plurality of analog quantity signals are transmitted to the In the second multi-channel analog switch circuit 32, the second high-resistance isolation circuit 30 and the electromagnetic isolation circuit 31 prevent the vehicle-mounted fault monitoring device of this embodiment from being affected or damaged due to the monitored analog signal failure, and the second multi-channel The analog switch circuit 32 is controlled by the control bus 4 , and selectively transmits the analog signals of multiple analog sensors 8 on the locomotive to the control bus 4 in a time-division manner.

在开关量采集电路2和模拟量采集电路3中,都采用了多路模拟开关电路,该种电路可以在较少的资源情况下达到采集尽可能多的外部信号的目的。Both the switch quantity acquisition circuit 2 and the analog quantity acquisition circuit 3 adopt multi-channel analog switch circuits, which can achieve the purpose of collecting as many external signals as possible with less resources.

参见图4,本实施方式中的控制电路1由A/D转换电路10、主控CPU电路11和CAN总线驱动电路12组成,所述A/D转换电路10的数据输入端与控制总线4连接,A/D转换电路10的数据输出端以及其控制端分别与主控CPU电路11的数据信号输入端和控制信号输出端连接,主控CPU电路11的若干个信号输入/输出端与控制总线4连接,主控CPU电路11的两个输入/输出端与CAN总线驱动电路12的信号输出/输入端连接,CAN总线驱动电路12的两个输入/输出端与CAN总线5连接。Referring to Fig. 4, the control circuit 1 in the present embodiment is made up of A/D conversion circuit 10, main control CPU circuit 11 and CAN bus driver circuit 12, and the data input terminal of described A/D conversion circuit 10 is connected with control bus 4 , the data output end of the A/D conversion circuit 10 and its control end are respectively connected with the data signal input end and the control signal output end of the main control CPU circuit 11, and several signal input/output ends of the main control CPU circuit 11 are connected with the control bus 4 connections, the two input/output terminals of the main control CPU circuit 11 are connected with the signal output/input terminals of the CAN bus driver circuit 12, and the two input/output terminals of the CAN bus driver circuit 12 are connected with the CAN bus 5.

本实施方式中的A/D转换电路10、主控CPU电路11采用带有A/D转换功能的87C196KB16型单片机电路,CAN总线驱动电路12采用CAN控制芯片SJA1000和CAN驱动芯片PCA82C250。The A/D conversion circuit 10 and the main control CPU circuit 11 in this embodiment adopt the 87C196KB16 single-chip microcomputer circuit with A/D conversion function, and the CAN bus driver circuit 12 adopts the CAN control chip SJA1000 and the CAN driver chip PCA82C250.

在实际使用的时候,可以根据现场的各种需要监测的信号的数量来确定要增加的开关量采集电路2和模拟量采集电路3的数量。In actual use, the number of switching value acquisition circuits 2 and analog quantity acquisition circuits 3 to be added can be determined according to the number of various signals that need to be monitored on site.

具体实施方式二:参见图5说明本实施方式。本实施方式与具体实施方式一所述的车载机车电气设备故障监测装置的区别在于,它还包括多个采集电路9,所述多个采集电路9通过CAN总线5与车载上位机6连接。Specific Implementation Mode 2: Refer to FIG. 5 to illustrate this implementation mode. The difference between this embodiment and the vehicle-mounted locomotive electrical equipment fault monitoring device described in Embodiment 1 is that it also includes a plurality of acquisition circuits 9 , and the plurality of acquisition circuits 9 are connected to the vehicle-mounted host computer 6 through the CAN bus 5 .

本实施方式的车载机车电气设备故障监测装置,适用于包含多节机车的列车使用。当列车包含多节机车的时候,使用本实施方式的车载机车电气设备故障监测装置,在每节机车中放置一个采集电路9,然后通过CAN总线与车载上位机6连接,在使用一个车载上位机6的情况下,可以监测到多节机车中的电气设备的情况,既方便又节省了资源。The vehicle-mounted locomotive electrical equipment failure monitoring device of this embodiment is suitable for use on trains including multiple locomotives. When the train includes multiple locomotives, use the vehicle-mounted locomotive electrical equipment failure monitoring device of the present embodiment, place a collection circuit 9 in each locomotive, and then connect with the vehicle-mounted host computer 6 through the CAN bus, and use a vehicle-mounted host computer 6, the situation of the electrical equipment in the multi-section locomotive can be monitored, which is convenient and saves resources.

Claims (5)

1. vehicle-mounted locomotive electrical equipment malfunction monitoring device, it is characterized in that it comprises data acquisition circuit (9) and vehicle-mounted host computer (6), described data acquisition circuit (9) is made up of a plurality of switch acquisition circuit (2), a plurality of analog acquisition circuit (3) and control circuit (1), described switch acquisition circuit (2) is connected with control circuit (1) by control bus (4) with analog acquisition circuit (3), and described control circuit (1) is connected with vehicle-mounted host computer (6) by CAN bus (5).
2. vehicle-mounted locomotive electrical equipment malfunction monitoring device according to claim 1, it is characterized in that described switch acquisition circuit (2) is by a plurality of first high resistant buffer circuits (20), a plurality of photoelectric isolating circuits (21) and first multi-channel analog switch circuit (22) are formed, described first multi-channel analog switch circuit (22) has a plurality of signal input parts, the signal output part of described a plurality of first high resistant buffer circuits (20) is connected with the signal input part of a plurality of photoelectric isolating circuits (21) respectively, the signal output part of a plurality of photoelectric isolating circuits (21) is connected with a plurality of signal input parts of first multi-channel analog switch circuit (22) respectively, and a signal output part of first multi-channel analog switch circuit (22) and a plurality of signal input end are connected with control bus (4).
3. vehicle-mounted locomotive electrical equipment malfunction monitoring device according to claim 1, it is characterized in that described analog acquisition circuit (3) is by a plurality of second high resistant buffer circuits (30), a plurality of electromagnetic isolation circuit (31) and second multi-channel analog switch circuit (32) are formed, described second multi-channel analog switch circuit (32) has a plurality of signal input parts, the signal output part of described a plurality of second high resistant buffer circuits (30) is connected with the signal input part of a plurality of electromagnetic isolation circuit (31) respectively, the signal output part of a plurality of electromagnetic isolation circuit (31) is connected with a plurality of signal input parts of second multi-channel analog switch circuit (32) respectively, and a signal output part of second multi-channel analog switch circuit (32) and a plurality of signal input end are connected with control bus (4)
4. vehicle-mounted locomotive electrical equipment malfunction monitoring device according to claim 1, it is characterized in that described control circuit (1) is by A/D change-over circuit (10), master cpu circuit (11) and CAN bus driving circuits (12) are formed, the data input pin of described A/D change-over circuit (10) is connected with control bus (4), the data output end of A/D change-over circuit (10) with and control end be connected with control signal output ends with the data-signal input end of master cpu circuit (11) respectively, several signal I/O ends of master cpu circuit (11) are connected with control bus (4), two I/O ends of master cpu circuit (11) are connected with the signal output/input end of CAN bus driving circuits (12), and two I/O ends of CAN bus driving circuits (12) are connected with CAN bus (5).
5. vehicle-mounted locomotive electrical equipment malfunction monitoring device according to claim 1 is characterized in that it also comprises a plurality of data acquisition circuits (9), and described a plurality of data acquisition circuits (9) are connected with vehicle-mounted host computer (6) by CAN bus (5).
CNU2007201158681U 2007-03-30 2007-03-30 On-board Locomotive Electrical Equipment Fault Monitoring Device Expired - Fee Related CN201035103Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102023621A (en) * 2010-08-20 2011-04-20 上海自动化仪表股份有限公司 Vehicle-mounted interface equipment and data acquiring and processing method thereof
CN101520661B (en) * 2009-02-27 2012-01-25 株洲南车时代电气股份有限公司 Method and device for testing microcomputer control system of diesel locomotive
CN111208354A (en) * 2018-11-20 2020-05-29 通用汽车环球科技运作有限责任公司 Vehicle electronics high resistance fault detection and isolation

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101520661B (en) * 2009-02-27 2012-01-25 株洲南车时代电气股份有限公司 Method and device for testing microcomputer control system of diesel locomotive
CN102023621A (en) * 2010-08-20 2011-04-20 上海自动化仪表股份有限公司 Vehicle-mounted interface equipment and data acquiring and processing method thereof
CN102023621B (en) * 2010-08-20 2016-05-18 上海自动化仪表有限公司 Vehicle-mounted interface equipment and data acquisition treatment method thereof
CN111208354A (en) * 2018-11-20 2020-05-29 通用汽车环球科技运作有限责任公司 Vehicle electronics high resistance fault detection and isolation
CN111208354B (en) * 2018-11-20 2022-08-02 通用汽车环球科技运作有限责任公司 Vehicle electronics high resistance fault detection and isolation

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