CN201016290Y - Hydraulic double ram flat type oil test blowout preventer - Google Patents
Hydraulic double ram flat type oil test blowout preventer Download PDFInfo
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- CN201016290Y CN201016290Y CNU2006201358255U CN200620135825U CN201016290Y CN 201016290 Y CN201016290 Y CN 201016290Y CN U2006201358255 U CNU2006201358255 U CN U2006201358255U CN 200620135825 U CN200620135825 U CN 200620135825U CN 201016290 Y CN201016290 Y CN 201016290Y
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Abstract
液压双闸板扁式试油防喷器属于石油机械技术领域,它由主壳体、四个相向在主壳体内运动的闸板总成、液压油缸、拉杆、左端盖和右端盖组成,液压油缸通过拉杆与闸板总成连接,左端盖和右端盖分别固定在闸板总成外的主壳体两端,其闸板总成中的闸板体是扁形的。本实用新型适用于试油、修井等作业中封闭套管和管柱的环空、防止井喷事故的发生,并可作为地层测试工具的配套设备,及在环空加压时封闭环空。具有简单、使用维修方便、体积小、高度低、承压高,是油田安全可靠文明作业的理想设备。防喷器闸板的开启和关闭都是依靠液压来控制的,因此不仅省力,而且动作迅速可靠。
The hydraulic double ram flat type oil test blowout preventer belongs to the technical field of petroleum machinery. The oil cylinder is connected with the gate assembly through a pull rod, and the left end cover and the right end cover are respectively fixed on the two ends of the main housing outside the gate assembly, and the gate body in the gate assembly is flat. The utility model is suitable for sealing the annulus of the casing and the pipe string in operations such as oil testing and workover to prevent the occurrence of blowout accidents, and can be used as supporting equipment for formation testing tools, and can seal the annulus when the annulus is pressurized. Simple, easy to use and maintain, small in size, low in height and high in pressure, it is an ideal equipment for safe, reliable and civilized oilfield operations. The opening and closing of the blowout preventer ram is controlled by hydraulic pressure, so it not only saves labor, but also moves quickly and reliably.
Description
技术领域 technical field
本实用新型属于机械技术领域中的石油试油、修井作业防喷器领域。The utility model belongs to the field of blowout preventers for oil testing and workover operations in the mechanical technical field.
背景技术 Background technique
目前试油、修井作业中使用的防喷器绝大部分都是圆形闸板防喷器,产品不仅高度高而且现场更换闸板极不方便。目前,油田现场试用的圆形闸板防喷器的本体多采用连接法兰与本体焊接形式,有一定的安全隐患。用户在使用时,感到不安全。At present, most of the blowout preventers used in oil testing and workover operations are circular ram blowout preventers, which are not only high in height but also very inconvenient to replace the ram on site. At present, the body of the circular ram blowout preventer used in field trials in the oil field mostly adopts the welding form of the connecting flange and the body, which has certain potential safety hazards. Users feel unsafe when using it.
发明内容 Contents of the invention
本实用新型的发明目的是提供一种液压双闸板扁式试油防喷器。旨在通过采用全新设计理念,消除圆形闸板防喷器的设计缺陷,并在吸收原结构优点的基础上,进一步完善防喷器的应用功能,使其适应人工、野外可迅速拆卸安装闸板。The purpose of the invention of the utility model is to provide a hydraulic double ram flat type oil test blowout preventer. It aims to eliminate the design defects of the circular ram BOP by adopting a new design concept, and further improve the application function of the BOP on the basis of absorbing the advantages of the original structure, so that it can be adapted to manual, field and can be quickly disassembled and installed. plate.
本实用新型的设计方案是:液压双闸板扁式试油防喷器,由主壳体(4)、四个相向在主壳体内运动的闸板总成(5)、液压油缸、拉杆(7)、左端盖(1)和右端盖(6)组成,液压油缸通过拉杆(7)与闸板总成(5)连接,左端盖和右端盖分别固定在闸板总成外的主壳体两端,其关键是是闸板总成中的闸板体是扁形的。The design scheme of the utility model is: a hydraulic double ram flat type oil test blowout preventer, which consists of a main casing (4), four ram assemblies (5) moving oppositely in the main casing, a hydraulic oil cylinder, a pull rod ( 7), the left end cover (1) and the right end cover (6), the hydraulic cylinder is connected with the gate assembly (5) through the tie rod (7), and the left end cover and the right end cover are respectively fixed on the main shell outside the gate assembly Both ends, the key is that the gate body in the gate assembly is flat.
本实用新型的主壳体(4)为锻造成形的一个整体,左端盖The main casing (4) of the present utility model is a whole body formed by forging, and the left end cover
和右端盖与主壳体的连接采用高强度螺栓连接。And the connection between the right end cover and the main shell is connected by high-strength bolts.
本实用新型与背景技术相比具有以下几个特点:1、采用了扁闸板结构有效降低使用高度;2、多种技术和结构并用提高防硫能力。3、独创结构保证壳体与端盖的连接和密封;4、完全采取内藏式油路,安全可靠;5、大大改善了作业工的作业环境,并保证全地域使用;6、适应环保的要求,有效降低了作业成本。Compared with the background technology, the utility model has the following characteristics: 1. The flat ram structure is adopted to effectively reduce the service height; 2. Various technologies and structures are used together to improve the anti-sulfur ability. 3. The original structure ensures the connection and sealing of the shell and the end cover; 4. The built-in oil circuit is completely adopted, which is safe and reliable; 5. The working environment of the workers is greatly improved, and the use in all regions is guaranteed; 6. Adapting to environmental protection Requirements, effectively reducing operating costs.
附图说明 Description of drawings
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型结构示意图。Fig. 2 is a structural schematic diagram of the utility model.
图号说明:Description of figure number:
1、左端盖2、吊环螺钉3、向上指示牌4、主壳体5、闸板总成6、右端盖7、拉杆8、活塞9、锁紧轴10、缸套11、右缸盖12、密封垫环13、铭牌14、左缸盖15、盖形螺母16、双头螺柱17、螺栓18、螺栓19、油管座20、密封接头。1. Left end cover 2, lifting ring screw 3, upward indicator 4,
具体实施方式 Detailed ways
本实用新型的结构如附图1和2所示,该防喷器主要由主壳体(4)、四个相向在主壳体内运动的闸板总成(5)、液缸、拉杆(7)、丝杆、端盖等零部件组成。当需要封井时,启动液压控制系统,液压油通过关闭油路,进入防喷器油缸的关闭腔,推动两闸板向井眼中心运动,依靠内密封胶芯和外密封胶芯的联合作用,即可实现封井。当液压油通过开启油路进入油缸的开启腔,油压推动闸板后移,即可实现开井。闸板胶芯为橡胶制品,其显著特点是在外力作用下弹性变形大,能均匀地紧贴在密封表面上,阻止漏失,去掉外力可以复原。闸板的密封原理是利用橡胶芯子受挤压后变形,紧紧抱住管柱或绳缆来实现的。防喷器要实现封井。需要有四处密封同时起作用才不会漏失,即:闸板内密封与管柱之间、闸板外密封与壳体之间,壳体与端面之间,端盖与拉杆之间的密封。The structure of the utility model is shown in accompanying drawings 1 and 2, and the blowout preventer is mainly composed of a main housing (4), four gate assemblies (5) moving oppositely in the main housing, a liquid cylinder, a pull rod (7 ), screw rods, end caps and other components. When it is necessary to seal the well, start the hydraulic control system, the hydraulic oil enters the closed chamber of the blowout preventer cylinder through the closed oil circuit, and pushes the two rams to move to the center of the wellbore, relying on the joint action of the inner sealing rubber core and the outer sealing rubber core, Well sealing can be realized. When the hydraulic oil enters the opening cavity of the oil cylinder through the opening oil circuit, the oil pressure pushes the ram to move backward, and the well opening can be realized. The rubber core of the gate plate is made of rubber, and its remarkable feature is that it has large elastic deformation under the action of external force, and can evenly cling to the sealing surface to prevent leakage, and it can be restored when the external force is removed. The sealing principle of the ram is realized by using the rubber core to deform after being squeezed, and tightly hug the pipe string or cable. The blowout preventer should realize well sealing. Four seals need to work at the same time to prevent leakage, namely: between the internal seal of the ram and the pipe string, between the external seal of the ram and the shell, between the shell and the end face, and between the end cover and the tie rod.
本实用新型对其结构该井主要体现在:The utility model is mainly reflected in this well to its structure:
1、液压双闸板扁式试油防喷器采用的是新型扁式闸板体,属于自主创新结构。不但简化了闸板结构使闸板本体的安装、拆卸及维修更加方便,而且大大降低了试油防喷器的整体高度,对于实施上井工艺提供了更大的工作空间。1. The hydraulic double ram flat type oil test blowout preventer adopts a new type of flat ram body, which is an independent innovation structure. It not only simplifies the ram structure to make the installation, disassembly and maintenance of the ram body more convenient, but also greatly reduces the overall height of the oil testing blowout preventer, which provides a larger working space for the implementation of the drilling process.
2、液压双闸板扁式试油防喷器首次采用主壳体整体锻造成形,不使用焊接工艺加工主壳体;法兰盘上垫环槽为不锈钢堆焊并加工成形;并采用特殊热处理工艺,提高整机的机械性能;试油防喷器所有外表面采用了镍磷合金镀技术更加防污、防腐。通过以上技术的保证,使整套防喷器具备了防止中度H2S腐蚀的性能指标。2. For the first time, the hydraulic double ram flat type oil test blowout preventer adopts the integral forging of the main shell, and does not use welding process to process the main shell; the gasket ring groove on the flange is made of stainless steel surfacing and processed; and adopts special heat treatment The technology improves the mechanical performance of the whole machine; all the outer surfaces of the oil test blowout preventer adopt the nickel-phosphorus alloy plating technology, which is more anti-fouling and anti-corrosion. Through the guarantee of the above technologies, the entire blowout preventer has the performance index of preventing moderate H 2 S corrosion.
3、液压双闸板扁式试油防喷器,在内部闸板腔位置采用了排沙槽设计,大大降低了泥沙、泥浆堵塞井眼的可能性,把闸板工作故障率降低到可控范围,同时,排沙槽具有压力助封作用,密封更加可靠。端盖与主壳体的连接采用高强度螺栓,通过有限元分析将螺栓数量降到最低,再加上独创的端面凸起式橡胶环密封结构,在保证了连接安全同时,密封更加可靠。3. The hydraulic double ram flat oil test blowout preventer adopts a sand discharge tank design at the position of the internal ram cavity, which greatly reduces the possibility of sediment and mud blocking the wellbore and reduces the failure rate of the ram to a minimum. At the same time, the sand discharge tank has the function of pressure to assist sealing, and the sealing is more reliable. The connection between the end cover and the main shell adopts high-strength bolts, and the number of bolts is minimized through finite element analysis. In addition, the original raised rubber ring sealing structure on the end face ensures the safety of the connection and makes the seal more reliable.
4、液压双闸板扁式试油防喷器的液动油路系统完全采用内藏式结构,没有外露油路。使整套产品更加。采取此类方案大大降低了油路系统出现故障的几率。并且连接液压控制源更加方便和快捷。4. The hydraulic oil circuit system of the hydraulic double ram flat oil test preventer adopts a built-in structure completely, and there is no exposed oil circuit. Make the whole set of products more. Adopting such a scheme greatly reduces the probability of failure of the oil circuit system. And it is more convenient and faster to connect the hydraulic control source.
5、液压双闸板扁式试油防喷器的活塞杆与丝杠采用了分体式组合结构,使安装、使用更加快捷、简便。并保证了该套试油防喷器在特制工具的帮助下,可以在发生井喷时(液控系统失效的情况下)实现手动强行关井。该套试油防喷器首次使用侧门拆卸螺栓的概念性设计,使整套装置完全实现野外拆卸安装。5. The piston rod and lead screw of the hydraulic double ram flat type oil test blowout preventer adopt a split combination structure, which makes installation and use faster and easier. It also ensures that with the help of special tools, this set of oil testing blowout preventers can realize manual forced well shut-in when a blowout occurs (when the hydraulic control system fails). For the first time, this set of oil-testing blowout preventer uses the conceptual design of the side door removal bolt, so that the whole device can be completely disassembled and installed in the field.
本实用新型防喷器具体可完成下述作业:The blowout preventer of the utility model can specifically complete the following operations:
1.井内有油管、钻杆、电缆或钢绳时封闭环空。1. Close the annulus when there are oil pipes, drill pipes, cables or steel ropes in the well.
2.井内无钻具时全封闭空井。2. Completely seal the empty well when there is no drilling tool in the well.
3.可以在封闭井口的情况下,实现压井、洗井、环空加压等特殊作业。3. With the wellhead closed, special operations such as well killing, well flushing, and annular pressure can be realized.
4.与其它防喷器组合使用,完成倒换接头作业。4. Used in combination with other blowout preventers to complete the operation of switching joints.
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CNU2006201358255U CN201016290Y (en) | 2006-09-15 | 2006-09-15 | Hydraulic double ram flat type oil test blowout preventer |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101537526B (en) * | 2008-03-17 | 2012-04-25 | 江苏信得石油机械有限公司 | Alloy surfacing method for inner cavity surface of high-grade sulfur-resistant blowout preventer |
CN109923278A (en) * | 2016-11-09 | 2019-06-21 | 安德列耶夫·弗拉迪米尔 | Pressure balance double-acting shearing gate valve |
CN116696270A (en) * | 2023-07-28 | 2023-09-05 | 大庆市天德忠石油科技有限公司 | Sand-proof throttling well-killing manifold |
-
2006
- 2006-09-15 CN CNU2006201358255U patent/CN201016290Y/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101537526B (en) * | 2008-03-17 | 2012-04-25 | 江苏信得石油机械有限公司 | Alloy surfacing method for inner cavity surface of high-grade sulfur-resistant blowout preventer |
CN109923278A (en) * | 2016-11-09 | 2019-06-21 | 安德列耶夫·弗拉迪米尔 | Pressure balance double-acting shearing gate valve |
CN116696270A (en) * | 2023-07-28 | 2023-09-05 | 大庆市天德忠石油科技有限公司 | Sand-proof throttling well-killing manifold |
CN116696270B (en) * | 2023-07-28 | 2023-10-27 | 大庆市天德忠石油科技有限公司 | Sand-proof throttling well-killing manifold |
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Granted publication date: 20080206 Termination date: 20120915 |