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CN201010116Y - Combined Tray - Google Patents

Combined Tray Download PDF

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Publication number
CN201010116Y
CN201010116Y CNU2006201586745U CN200620158674U CN201010116Y CN 201010116 Y CN201010116 Y CN 201010116Y CN U2006201586745 U CNU2006201586745 U CN U2006201586745U CN 200620158674 U CN200620158674 U CN 200620158674U CN 201010116 Y CN201010116 Y CN 201010116Y
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frame
built
limit
underframe
pallet according
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Chinese (zh)
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李剑平
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China International Marine Containers Group Co Ltd
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China International Marine Containers Group Co Ltd
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Abstract

The utility model discloses an assembling pallet which includes a bottom frame and a top frame. The bottom frame includes at least one loading unit used for bearing goods which equipped at the upper layer of the bottom frame and comprises a loading surface and a positioning mechanism; and a bottom layer supporting the upper layer of the bottom frame. The top frame is matched with the bottom frame and includes at least one positioning unit corresponding to the loading unit below the top frame. By using the assembling pallet of the utility model, goods with special shape can be transported conveniently, and lamination of the assembly pallets can be achieved without pressing the goods.

Description

组合式托盘 Combined Tray

技术领域technical field

本实用新型涉及储运容器,特别涉及一种组合式托盘。The utility model relates to a storage and transportation container, in particular to a combined tray.

背景技术Background technique

托盘作为一种方便的物流运输装置已得到越来越广泛的应用。然而,现有技术的托盘通常只适用于一般通用货物的装载。在堆码时,上层托盘直接放置在下层托盘中的货物上,因而容易受到货物材质、形状的限制。特别是对于某些具有特定形状的货物,这种直接堆码往往难于实现。Pallets have been used more and more widely as a convenient logistics transportation device. However, the pallets in the prior art are usually only suitable for loading general-purpose goods. When stacking, the upper pallet is directly placed on the goods in the lower pallet, so it is easily limited by the material and shape of the goods. Especially for some goods with specific shapes, this kind of direct stacking is often difficult to realize.

图1、图2示出了一种具有不规则形状的货物——刹车毂10。刹车毂10的底部(第一装配部)11近似为空心圆柱体,并具有一内部空间12。刹车毂10的上部设有多个呈中心对称分布的凸台13,凸出部13的顶部(第二装配部)14为一平面结构,每个顶部14上均设有一个从顶部14向上凸出的螺栓结构(第三装配部)16。由于刹车毂10的这种不规则结构,使其无法利用普通的托盘进行堆码储运。Fig. 1, Fig. 2 have shown a kind of goods with irregular shape-brake hub 10. The bottom (first assembly part) 11 of the brake hub 10 is approximately a hollow cylinder and has an inner space 12 . The upper part of the brake hub 10 is provided with a plurality of bosses 13 that are symmetrically distributed in the center, and the top (second assembly part) 14 of the protruding part 13 is a planar structure, and each top 14 is provided with a protruding upward from the top 14. Out of the bolt structure (third assembly part) 16. Due to the irregular structure of the brake hub 10, it is impossible to use common pallets for stacking, storage and transportation.

实用新型内容Utility model content

本实用新型要解决的技术问题在于提出一种托盘,以实现货物在储运过程中的堆码。The technical problem to be solved by the utility model is to propose a pallet to realize the stacking of goods during storage and transportation.

为实现上述目的,本实用新型提出了一种组合式托盘,其特征在于,包括底架和顶架。其中,底架包括至少一个用于承载货物的载物单元,设置在该底架的上层,该载物单元包括载物面和限位装置;以及底层,用于支撑该底架的上层;顶架与该底架相配合,包括至少一个与位于该顶架下方的载物单元相对应的限位单元。In order to achieve the above purpose, the utility model proposes a combined tray, which is characterized in that it includes a bottom frame and a top frame. Wherein, the underframe includes at least one loading unit for carrying goods, which is arranged on the upper layer of the underframe, and the loading unit includes a loading surface and a limiting device; and a bottom layer, which is used to support the upper layer of the underframe; The frame cooperates with the bottom frame and includes at least one position-limiting unit corresponding to the loading unit located under the top frame.

该底架的上层包括承重梁,该载物单元的限位装置固定在对应的承重梁上。该底架的限位装置包括多个限位柱,该限位柱的顶部具有弯头。该底架的底层包括:两个边横梁,彼此平行地设置;两个边纵梁,设置在该边横梁与该底架的上层之间,并且彼此平行;以及叉槽,由该底架底层的边横梁和边纵梁以及该底架的上层所限定。The upper layer of the underframe includes load-bearing beams, and the limiting device of the loading unit is fixed on the corresponding load-bearing beams. The limiting device of the bottom frame includes a plurality of limiting columns, and the tops of the limiting columns have elbows. The bottom layer of the chassis includes: two side beams, arranged parallel to each other; two side longitudinal beams, arranged between the side beams and the upper layer of the chassis, and parallel to each other; The side beams and side stringers and the upper layer of the chassis are defined.

该顶架包括彼此平行设置的一对边纵梁,以及彼此平行并垂直于该顶架边纵梁的一对边横梁。该顶架还包括限位梁,该限位梁包括平行于该顶架边横梁设置的横向限位梁,和/或平行于该顶架边纵梁设置的纵向限位梁。该顶架的限位单元由该顶架的边横梁、边纵梁、和/或限位梁所限定。该顶架的限位单元包括至少一对间隔一预定距离的突出部。该顶架的限位单元中设有限位孔。The top frame includes a pair of side longitudinal beams arranged parallel to each other, and a pair of side cross beams parallel to each other and perpendicular to the side longitudinal beams of the top frame. The top frame further includes a limit beam, and the limit beam includes a transverse limit beam arranged parallel to the side beam of the top frame, and/or a longitudinal limit beam arranged parallel to the side longitudinal beam of the top frame. The limit unit of the top frame is defined by the side beams, side longitudinal beams, and/or limit beams of the top frame. The position-limiting unit of the top frame includes at least one pair of protrusions separated by a predetermined distance. A limit hole is arranged in the limit unit of the top frame.

该底架上层的角部设有挡块;该顶架的边纵梁从该顶架的边横梁的端部向外延伸,从而与该顶架边横梁之间形成外部夹角;其中,当该顶架放置在该底架上时,该挡块可与该顶架的外部夹角相配合。The upper corner of the bottom frame is provided with stoppers; the side longitudinal beam of the top frame extends outward from the end of the side beam of the top frame, thereby forming an external angle with the side beam of the top frame; wherein, when When the top frame is placed on the bottom frame, the stopper can cooperate with the outer angle of the top frame.

该组合式托盘还包括堆码定位装置。该堆码定位装置包括:堆码柱,设置在该顶架上,并从该顶架的上表面向上凸出;以及堆码孔,设置在该底架上,并与该顶架的堆码柱相对应。当两个组合式托盘相互堆叠时,位于下层的组合式托盘的顶架的堆码柱被限定在位于上层的组合式托盘的底架的堆码孔中。The combined pallet also includes a stacking positioning device. The stacking positioning device includes: a stacking column, arranged on the top frame, and protruding upward from the upper surface of the top frame; and a stacking hole, arranged on the bottom frame, and stacked with the top frame corresponding to the column. When two combined pallets are stacked, the stacking columns of the top frame of the lower combined pallet are limited in the stacking holes of the bottom frame of the upper combined pallet.

该组合式托盘,还包括至少一个设置在该顶架和该底架之间的中间架。该中间架包括:至少一个用于承载货物的载物单元,包括载物面和限位装置;以及至少一个与位于该中间架下方的载物单元相对应的限位单元。The combined pallet also includes at least one intermediate frame disposed between the top frame and the bottom frame. The intermediate frame includes: at least one loading unit for carrying goods, including a loading surface and a limiting device; and at least one limiting unit corresponding to the loading unit located under the intermediate frame.

该中间架的限位装置包括多个限位柱,该限位柱的顶部具有弯头。该中间架包括一对彼此平行的边纵梁,以及一对彼此平行的边横梁,垂直于该中间架边纵梁。该中间架还包括限位梁,该限位梁包括平行于该中间架边横梁设置的横向限位梁,和/或平行于该中间架边纵梁设置的纵向限位梁。该中间架的限位单元由该中间架的边横梁、边纵梁、和/或限位梁所限定。该中间架的限位单元包括至少一对间隔一预定距离的突出部。优选地,该中间架的限位单元中设有限位孔。The limiting device of the intermediate frame includes a plurality of limiting columns, and the top of the limiting columns has an elbow. The intermediate frame includes a pair of side longitudinal beams parallel to each other, and a pair of side cross beams parallel to each other, perpendicular to the side longitudinal beams of the intermediate frame. The intermediate frame further includes a limit beam, and the limit beam includes a transverse limit beam arranged parallel to the side beam of the middle frame, and/or a longitudinal limit beam arranged parallel to the side beam of the middle frame. The limiting unit of the intermediate frame is defined by the side beams, side longitudinal beams, and/or limiting beams of the intermediate frame. The position-limiting unit of the intermediate frame includes at least one pair of protrusions separated by a predetermined distance. Preferably, a limiting hole is provided in the limiting unit of the intermediate frame.

该中间架的边纵梁从该中间架的边横梁的端部向外延伸,从而与该中间架边横梁之间形成外部夹角。该底架上层的角部设有挡块;当该中间架放置在该底架上时,该底架的挡块与该中间架的外部夹角相配合。The side longitudinal beams of the intermediate frame extend outward from the ends of the side beams of the intermediate frame so as to form an external angle with the side beams of the intermediate frame. The corner of the upper layer of the bottom frame is provided with a block; when the middle frame is placed on the bottom frame, the block of the bottom frame matches the outer angle of the middle frame.

该中间架上设有从其上表面向上凸出的配合柱;当两个中间架相堆叠时,位于下层的中间架的配合柱与位于上层的中间架的外部夹角相配合。The middle frame is provided with a matching column protruding upward from its upper surface; when two middle frames are stacked, the matching column of the lower middle frame matches the outer angle of the upper middle frame.

该中间架上设有从其上表面向上凸出的配合柱;该顶架的边纵梁从该顶架的边横梁的端部向外延伸,从而与该顶架边横梁之间形成外部夹角;当顶架放置在中间架上时,该中间架的配合柱与该顶架的外部夹角相配合。The middle frame is provided with a matching column protruding upward from its upper surface; the side longitudinal beam of the top frame extends outward from the end of the side beam of the top frame, thereby forming an external clamp with the side beam of the top frame angle; when the top frame is placed on the middle frame, the matching column of the middle frame matches the outer angle of the top frame.

本实用新型的组合式托盘设有顶架,因而多个组合式托盘之间能够相互堆码,并且不会挤压货物。通过设置堆码定位装置,能够更容易地实现多个组合式托盘之间的堆码定位,并提高了堆码安全性。组合式托盘的各架上均设有与货物结构相配合的载物单元和/或限位单元,使得在装载货物后,托盘能够很好地限制货物的移动,保证货物的运输安全。此外,中间架可以根据组合式托盘的使用要求灵活设置,使得能够在一个组合式托盘中放置多层货物。The combined pallet of the utility model is provided with a top frame, so multiple combined pallets can be stacked with each other without squeezing goods. By providing the stacking positioning device, the stacking positioning between multiple combined pallets can be realized more easily, and the stacking safety is improved. Each shelf of the combined pallet is equipped with a loading unit and/or a limit unit that matches the structure of the cargo, so that after the cargo is loaded, the pallet can well limit the movement of the cargo and ensure the safety of the cargo. In addition, the intermediate frame can be flexibly set according to the usage requirements of the combined pallet, so that multiple layers of goods can be placed in a combined pallet.

下面结合附图和详细实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and detailed embodiments.

附图说明Description of drawings

图1为一种刹车毂的立体结构示意图;Fig. 1 is a schematic diagram of a three-dimensional structure of a brake hub;

图2为图1中的刹车毂沿另一角度的立体示意图;Fig. 2 is a three-dimensional schematic diagram of the brake hub in Fig. 1 along another angle;

图3为本实用新型组合式托盘的底架结构示意图;Fig. 3 is a structural schematic diagram of the underframe of the combined tray of the present invention;

图4A为本实用新型组合式托盘的顶架结构示意图;Fig. 4A is a schematic diagram of the structure of the top frame of the combined tray of the present invention;

图4B图4A中顶架的底部结构示意图;A schematic diagram of the bottom structure of the top frame in Fig. 4B Fig. 4A;

图5为根据本实用新型一个实施例的组合式托盘在空载时的示意图;Fig. 5 is a schematic diagram of a combined pallet according to an embodiment of the present invention when it is empty;

图6为货物放置在底架上的示意图;Fig. 6 is a schematic diagram of goods placed on the chassis;

图7为在底架的货物上放置顶架的示意图;Fig. 7 is a schematic diagram of placing the top frame on the goods of the bottom frame;

图7A为图7中的装有货物的组合式托盘的俯视图;Figure 7A is a top view of the combined pallet with goods in Figure 7;

图7B为沿图7A中A-A线的剖视图,示出了限位孔与货物的配合关系;Fig. 7B is a cross-sectional view along line A-A in Fig. 7A, showing the matching relationship between the limiting hole and the goods;

图8A为本实用新型组合式托盘的中间架的结构示意图;Fig. 8A is a structural schematic diagram of the intermediate frame of the combined tray of the present invention;

图8B为图8A中的中间架的底部结构示意图;Fig. 8B is a schematic diagram of the bottom structure of the intermediate frame in Fig. 8A;

图9为根据本实用新型另一实施例的组合式托盘空载时的示意图;Fig. 9 is a schematic diagram of a combined pallet according to another embodiment of the present invention when it is empty;

图10为在货物上放置中间架的示意图;Fig. 10 is a schematic diagram of placing an intermediate frame on the goods;

图11为在中间架上放置另一层货物的示意图;Figure 11 is a schematic diagram of placing another layer of goods on the intermediate shelf;

图12为在货物上放置顶架的示意图;Figure 12 is a schematic diagram of placing the top shelf on the goods;

图13为利用捆绑带固定组合式托盘的顶架和底架的示意图;以及Fig. 13 is a schematic diagram of fixing the top frame and the bottom frame of the combined pallet by using binding straps; and

图14为多个组合式托盘相互堆码的示意图,示出了堆码定位装置。Fig. 14 is a schematic diagram of mutual stacking of multiple combined pallets, showing a stacking positioning device.

具体实施方式Detailed ways

本实用新型的组合式托盘包括底架100和顶架200。如图3所示,底架100包括至少一个设置在底架的上层110的用于承载货物的载物单元140,以及用于支撑该上层的底层120,其中,载物单元140包括用于承载货物的载物面141以及用于限制货物移动的限位装置145。在这里,底架上层110包括多个承重梁112。载物面141可由承重梁112的上表面形成;而限位装置145可固定到底架上层的承重梁112。限位装置145包括多个限位柱146,该限位柱146优选地通过限位座148固定到承重梁112。优选地,限位柱146的顶部设有弯头147,以在装卸货物时起到导向作用,提高运输工作效率。底架的底层120可以由多个梁构成,该梁包括两个彼此平行设置的边纵梁122,以及两个彼此平行设置的边横梁124,其中,边纵梁122设置在边横梁124和底架上层110之间,从而由边纵梁122、边横梁124以及底架上层110限定了底架的叉槽126。底架100上还可设置一个或多个加强梁以提高底架的强度,例如在底层120设置的纵向加强梁123和横向加强梁125等。The combined tray of the present invention includes a bottom frame 100 and a top frame 200 . As shown in FIG. 3 , the underframe 100 includes at least one loading unit 140 for carrying cargo on the upper layer 110 of the underframe, and a bottom layer 120 for supporting the upper layer, wherein the loading unit 140 includes a loading unit 140 for carrying goods. The loading surface 141 of the cargo and the limiting device 145 for restricting the movement of the cargo. Here, the chassis upper level 110 includes a plurality of load bearing beams 112 . The loading surface 141 can be formed by the upper surface of the load-bearing beam 112 ; and the limiting device 145 can be fixed to the load-bearing beam 112 on the upper layer of the chassis. The limiting device 145 includes a plurality of limiting columns 146 , and the limiting columns 146 are preferably fixed to the load-bearing beam 112 through limiting seats 148 . Preferably, an elbow 147 is provided on the top of the limiting column 146 to play a guiding role when loading and unloading goods, and improve the efficiency of transportation work. The bottom layer 120 of the underframe can be made of a plurality of beams, and the beams include two side beams 122 arranged parallel to each other, and two side beams 124 arranged parallel to each other, wherein the side beams 122 are arranged between the side beams 124 and the bottom beam. Between the frame upper layers 110 , thereby the side rails 122 , the side cross members 124 and the bottom frame upper layer 110 define the chassis fork pockets 126 . One or more reinforcing beams can also be arranged on the chassis 100 to increase the strength of the chassis, such as longitudinal reinforcing beams 123 and transverse reinforcing beams 125 arranged on the bottom layer 120 .

如图4A、4B所示,顶架200在结构上与底架100相配合,包括至少一个用于限制货物移动的限位单元250,与底架100的载物单元140相对应。在这里,顶架200包括一对彼此平行设置的边纵梁212,以及一对彼此平行设置并垂直于边纵梁212的边横梁214。顶架200还可包括一个或多个限位梁,如平行于边纵梁2 12设置的纵向限位梁213和平行于边横梁214设置的横向限位梁215等,其中,横向限位梁215可设置在两边纵梁212中间,而纵向限位梁213可设置在边横梁214和横向限位梁215之间。为了提高顶架的结构强度,还可在顶架200上设置一个或多个加强梁,如加强梁219。限位单元250可由顶架的边横梁、边纵梁、和/或限位梁所限定,限位单元250的位置与底架上的载物单元140相对应。在限位单元250上还设有至少一对间隔一预定距离D1的突出部255,用于限制货物。限位单元250上还可以设置其它的限位结构,例如在横向限位梁215的下方设置限位孔215a,如图4B所示。然而,应当清楚,在限位单元250中也可以不设置任何的如突出部或限位孔等的限位结构。As shown in FIGS. 4A and 4B , the top frame 200 is structurally compatible with the bottom frame 100 , and includes at least one position-limiting unit 250 for restricting movement of goods, corresponding to the loading unit 140 of the bottom frame 100 . Here, the top frame 200 includes a pair of side rails 212 arranged parallel to each other, and a pair of side beams 214 arranged parallel to each other and perpendicular to the side rails 212 . The top frame 200 can also include one or more limit beams, such as the longitudinal limit beam 213 arranged parallel to the side longitudinal beam 212 and the transverse limit beam 215 arranged parallel to the side beam 214, etc., wherein the transverse limit beam 215 can be arranged in the middle of the longitudinal beams 212 on both sides, and the longitudinal limit beam 213 can be arranged between the side beams 214 and the transverse limit beams 215 . In order to improve the structural strength of the top frame, one or more reinforcement beams, such as reinforcement beams 219 , may also be arranged on the top frame 200 . The limit unit 250 may be defined by the side beams, side longitudinal beams, and/or limit beams of the top frame, and the position of the limit unit 250 corresponds to the loading unit 140 on the bottom frame. At least one pair of protruding portions 255 spaced apart by a predetermined distance D1 are also provided on the limiting unit 250 for limiting the goods. Other limiting structures may also be provided on the limiting unit 250 , for example, a limiting hole 215a is provided under the transverse limiting beam 215 , as shown in FIG. 4B . However, it should be clear that any limiting structure such as a protrusion or a limiting hole may not be provided in the limiting unit 250 .

如图5所示,在组合式托盘箱20空载时,可以将顶架200放置在底架100的上方,以节省托盘箱的存储空间。底架上层110的角部设有挡块170,该挡块170从上层110的上表面向上突出。对应地,顶架边纵梁212的两端从边横梁214的端部向外延伸,从而与边横梁214之间形成外部夹角270。顶架外部夹角270的位置与底架挡块170的位置相对应,这样,当顶架200放置在底架100上时,挡块170位于外部夹角270所限定的空间中,并与该外部夹角270相配合以限定顶架200在底架100上的位置。As shown in FIG. 5 , when the combined pallet box 20 is empty, the top frame 200 can be placed above the bottom frame 100 to save the storage space of the pallet box. Stoppers 170 are provided at the corners of the upper layer 110 of the chassis, and the stoppers 170 protrude upward from the upper surface of the upper layer 110 . Correspondingly, both ends of the side rail 212 of the top frame extend outward from the end of the side beam 214 to form an outer angle 270 with the side beam 214 . The position of the top frame external angle 270 is corresponding to the position of the bottom frame stopper 170, like this, when the top frame 200 is placed on the bottom frame 100, the stopper 170 is located in the space defined by the external angle 270, and with this The outer angles 270 cooperate to define the position of the top frame 200 on the bottom frame 100 .

接下来,以图1、图2中示出的货物为例,说明利用本实用新型的组合式托盘20装载货物的方法。Next, taking the goods shown in Fig. 1 and Fig. 2 as examples, the method of loading goods using the combined pallet 20 of the present invention will be described.

首先,如图6所示,在底架100的载物单元140上放置货物10。货物10被放置在载物单元的载物面141上,载物单元140的限位装置145与货物的第一装配部(底部)11相配合,以限制货物10的移动。在这里,限位装置145与货物底部11的内部相配合,即限位装置145位于货物的内部空间中。应当清楚,限位装置145也可以被设计为与货物底部11的外侧相配合,或者是与货物的其它适宜的部分相配合的结构。在这里,限位装置145由多个限位柱146构成,当然,它也可以被设计成其它的结构,如一体式结构等。此外,根据货物的形状和结构,载物面141可以是如图6所示的平面结构,也可以是与货物相对应的曲面结构。First, as shown in FIG. 6 , place the goods 10 on the loading unit 140 of the chassis 100 . The goods 10 are placed on the loading surface 141 of the loading unit, and the limiting device 145 of the loading unit 140 cooperates with the first assembly part (bottom) 11 of the cargo to limit the movement of the cargo 10 . Here, the limiting device 145 cooperates with the interior of the bottom 11 of the cargo, that is, the limiting device 145 is located in the inner space of the cargo. It should be clear that the limiting device 145 can also be designed to cooperate with the outer side of the bottom 11 of the cargo, or be a structure that cooperates with other suitable parts of the cargo. Here, the limiting device 145 is composed of a plurality of limiting columns 146, of course, it can also be designed in other structures, such as an integrated structure. In addition, according to the shape and structure of the cargo, the loading surface 141 can be a planar structure as shown in FIG. 6 , or a curved structure corresponding to the cargo.

接下来,如图7~7B所示,在货物的凸出部13的顶部14上放置顶架200,使得顶架200的限位单元250与货物10的第三装配部16相配合,从而限制货物10与顶架200的相对移动。优选地,将货物10的第三装配部16设置在顶架限位单元250的一对突出部255之间,从而通过突出部255与第三装配部16的配合进一步限制货物。另外,如图7B所示,还可利用横向限位梁215上的限位孔215a与货物的第三装配部16相配合,进一步对货物10进行限位。Next, as shown in FIGS. 7-7B , place the top frame 200 on the top 14 of the protruding portion 13 of the cargo, so that the limiting unit 250 of the top frame 200 cooperates with the third assembly portion 16 of the cargo 10, thereby limiting The relative movement of the cargo 10 and the top shelf 200 . Preferably, the third assembly part 16 of the cargo 10 is disposed between the pair of protrusions 255 of the top shelf limiting unit 250 , so that the cargo is further restricted by the cooperation of the protrusions 255 and the third assembly part 16 . In addition, as shown in FIG. 7B , the limit hole 215 a on the transverse limit beam 215 can also be used to cooperate with the third assembly part 16 of the cargo to further limit the cargo 10 .

根据本实用新型的另一个实施例,为了进一步节省货物的存储空间,可以在一个组合式托盘20中放置多层货物10,相邻的两层货物可利用如图8A、8B所示的中间架300进行限位。一个组合式托盘20可包括一个或多个中间架300,该中间架300在结构上与设置在其上层和下层的架相配合。如图8A所示,中间架300包括至少一个载物单元340以及至少一个限位单元350。其中,载物单元340包括用于承载货物的载物面341,以及用于限制货物移动的限位装置345。该限位单元350与位于该中间架300下方的底架的载物单元140或另一个中间架的载物单元340相对应,以限制货物的移动。According to another embodiment of the present utility model, in order to further save the storage space of the goods, multiple layers of goods 10 can be placed in a combined pallet 20, and the adjacent two layers of goods can use the middle frame as shown in Figures 8A and 8B 300 for limit. A modular pallet 20 may include one or more intermediate shelves 300 that are structurally compatible with shelves disposed above and below it. As shown in FIG. 8A , the intermediate frame 300 includes at least one loading unit 340 and at least one limiting unit 350 . Wherein, the loading unit 340 includes a loading surface 341 for carrying cargo, and a limiting device 345 for restricting the movement of the cargo. The limiting unit 350 is corresponding to the load-carrying unit 140 of the bottom frame or the load-carrying unit 340 of another intermediate frame located below the middle frame 300 , so as to limit the movement of goods.

在这里,中间架300包括一对彼此平行设置的边纵梁312,以及一对彼此平行设置并垂直于边纵梁312的边横梁314。中间架300还可包括一个或多个限位梁,如平行于边纵梁312设置的纵向限位梁313或平行于边横梁314设置的横向限位梁315等,其中,横向限位梁315可设置在两边纵梁312中间,而纵向限位梁313可设置在边横梁314和横向限位梁315之间。为了提高顶架的结构强度,中间架300上还可以设置一个或多个加强梁,如加强梁319。载物面341可由中间架300的多个梁(包括边纵梁312、边横梁314、和/或限位梁313、315等)的上表面形成。限位装置345固定到中间架300的梁上,并可包括多个限位柱346,该限位柱346优选地通过限位座348固定到中间架的梁上。优选地,限位柱346的顶部设有弯头347,以在装卸货物时起到导向作用,提高运输工作效率。限位单元350可由中间架300的边纵梁312、边横梁314、和/或限位梁313、315所限定。在限位单元350上还设置至少一对间隔一预定距离D2的突出部355,用于限制货物。类似的,还可以在限位单元350上设置其它的限位结构,以更好地限制货物,例如在横向限位梁315的下方设置限位孔315a,如图8B所示。然而,应当清楚,在限位单元350中也可以不设置任何的如突出部或限位孔等的限位结构。Here, the intermediate frame 300 includes a pair of side beams 312 parallel to each other, and a pair of side beams 314 parallel to each other and perpendicular to the side beams 312 . The intermediate frame 300 can also include one or more limit beams, such as a longitudinal limit beam 313 arranged parallel to the side longitudinal beam 312 or a transverse limit beam 315 arranged parallel to the side beam 314, etc., wherein the transverse limit beam 315 It can be arranged between the longitudinal beams 312 on both sides, and the longitudinal limit beam 313 can be arranged between the side beams 314 and the transverse limit beams 315 . In order to improve the structural strength of the top frame, one or more reinforcing beams, such as reinforcing beams 319 , may also be arranged on the intermediate frame 300 . The loading surface 341 may be formed by upper surfaces of a plurality of beams (including side longitudinal beams 312 , side beams 314 , and/or limit beams 313 , 315 , etc.) of the intermediate frame 300 . The limiting device 345 is fixed to the beam of the intermediate frame 300 , and may include a plurality of limiting columns 346 , and the limiting columns 346 are preferably fixed to the beam of the intermediate frame through a limiting seat 348 . Preferably, an elbow 347 is provided on the top of the limit post 346 to play a guiding role when loading and unloading goods, and improve the efficiency of transportation. The limit unit 350 may be defined by the side longitudinal beam 312 , the side cross beam 314 , and/or the limit beams 313 , 315 of the intermediate frame 300 . At least one pair of protruding parts 355 separated by a predetermined distance D2 are also provided on the limiting unit 350 for limiting the goods. Similarly, other limiting structures can also be provided on the limiting unit 350 to better limit the goods, for example, a limiting hole 315a is provided under the transverse limiting beam 315, as shown in FIG. 8B . However, it should be clear that any limiting structure such as a protrusion or a limiting hole may not be provided in the limiting unit 350 .

如图9所示,当组合式托盘箱20空载时,可以将中间架300放置在顶架200和底架100之间,以节省托盘箱的存储空间。与顶架200类似,中间架300的边纵梁312的两端从边横梁314的端部向外延伸,从而与边横梁314之间形成外部夹角370。中间架外部夹角370的位置与底架挡块170的位置相对应,这样,当中间架300放置在底架100上时,挡块170恰好位于外部夹角370所限定的空间中,并与该外部夹角370相配合以限定中间架300在底架100上的位置。中间架300的角部还设有向上凸出的配合柱375,其位置与顶架200的外部夹角270的位置相对应,这样,当中间架300放置在底架100上时,中间架配合柱375恰好位于顶架的外部夹角270所限定的空间中,并与该外部夹角270相配合以限定顶架200在中间架200上的位置。As shown in FIG. 9 , when the combined pallet box 20 is empty, the middle frame 300 can be placed between the top frame 200 and the bottom frame 100 to save the storage space of the pallet box. Similar to the top frame 200 , both ends of the side longitudinal beam 312 of the middle frame 300 extend outward from the ends of the side beam 314 to form an outer angle 370 with the side beam 314 . The position of the outer included angle 370 of the intermediate frame corresponds to the position of the bottom frame stopper 170, like this, when the intermediate frame 300 is placed on the bottom frame 100, the stopper 170 is just located in the space defined by the outer included angle 370, and with this The outer angles 370 cooperate to define the position of the intermediate frame 300 on the base frame 100 . The corner portion of the middle frame 300 is also provided with an upwardly protruding matching column 375, and its position corresponds to the position of the outer angle 270 of the top frame 200. Like this, when the middle frame 300 is placed on the bottom frame 100, the middle frame matching column 375 is just located in the space defined by the outer angle 270 of the top frame, and cooperates with the outer angle 270 to define the position of the top frame 200 on the middle frame 200 .

当然,在实际使用中,可以一个托盘20中设置多个中间架300,以堆码更多层的货物。当托盘空载时,多个中间架之间也可以相互堆叠。这时,位于下层的中间架的配合柱375可以与位于上层的中间架的外部夹角370相配合,以限制上层中间架的移动。当设置多个中间架300时,可以适当设计其限位装置345的结构和位置,使得相邻两层中间架的限位装置在托盘空载堆码时不会发生干涉。Of course, in actual use, a plurality of intermediate shelves 300 can be set in one pallet 20 to stack more layers of goods. Multiple intermediate racks can also be stacked on top of each other when the pallet is empty. At this time, the matching column 375 of the lower intermediate frame can cooperate with the outer angle 370 of the upper intermediate frame to limit the movement of the upper intermediate frame. When a plurality of intermediate shelves 300 are provided, the structure and position of the limiting device 345 can be properly designed so that the limiting devices of two adjacent layers of intermediate shelves will not interfere when pallets are stacked with no load.

下面,将详细说明利用中间架300放置多层货物的步骤。首先,如图10所示,在货物10的第二装配部14上放置中间架300,使得中间架300的限位单元350与货物10的第三装配部1 6相配合,以限制货物10与中间架300的相对移动。优选地,将货物10的第三装配部16设置在中间架限位单元350的一对突出部355之间,从而通过突出部355与第三装配部16的配合来进一步限制货物的移动。与顶架的限位孔215a类似,中间架的限位孔315a也可用于与货物的第三装配部16配合来更好地对货物10进行限位,这里不再赘述。Next, the steps of using the intermediate frame 300 to place multi-layer goods will be described in detail. First, as shown in FIG. 10 , the intermediate frame 300 is placed on the second assembly portion 14 of the cargo 10, so that the spacing unit 350 of the intermediate frame 300 cooperates with the third assembly portion 16 of the cargo 10, so as to limit the distance between the cargo 10 and the cargo 10. Relative movement of the intermediate frame 300 . Preferably, the third assembly portion 16 of the cargo 10 is disposed between a pair of protrusions 355 of the intermediate frame limiting unit 350 , so that the movement of the cargo is further restricted by the cooperation of the protrusions 355 and the third assembly portion 16 . Similar to the limiting hole 215a of the top frame, the limiting hole 315a of the middle frame can also be used to cooperate with the third assembly part 16 of the cargo to better limit the cargo 10, which will not be repeated here.

接下来,如图11所示,在中间架300上放置另一层货物。货物10被放置在中间架载物单元的载物面341上;载物单元340的限位装置345与货物的第一装配部11相配合,从而限制货物10的移动。在这里,限位装置345与货物底部的外侧相配合,即限位装置345包围该货物。然而,应当清楚,与底架100的限位装置145类似,中间架300的限位装置345也可被设计为与货物的其它部分相配合,并且限位装置345可以为其它合适的结构,如一体式的结构等。另外,载物面341可以是平面结构,也可以是与货物的结构和形状相对应的曲面结构。最后,在最上层货物上放置顶架200,如图12所示。顶架200的放置过程与前面类似,这里不再赘述。较佳的,为了确保货物在托盘中堆码的可靠性,可以利用捆绑带40将底架100和顶架200相对固定,如图13所示。Next, as shown in FIG. 11 , another layer of goods is placed on the intermediate frame 300 . The goods 10 are placed on the loading surface 341 of the loading unit of the middle shelf; the limiting device 345 of the loading unit 340 cooperates with the first assembly part 11 of the loading, thereby restricting the movement of the loading 10 . Here, the limiting device 345 cooperates with the outer side of the bottom of the cargo, that is, the limiting device 345 surrounds the cargo. However, it should be clear that similar to the limiting device 145 of the bottom frame 100, the limiting device 345 of the intermediate frame 300 can also be designed to cooperate with other parts of the cargo, and the limiting device 345 can be other suitable structures, such as One-piece structure, etc. In addition, the loading surface 341 can be a flat structure, or a curved structure corresponding to the structure and shape of the cargo. Finally, a top shelf 200 is placed on the uppermost cargo, as shown in FIG. 12 . The placement process of the top shelf 200 is similar to the above, and will not be repeated here. Preferably, in order to ensure the reliability of goods stacked on the pallet, the bottom frame 100 and the top frame 200 can be relatively fixed by using the binding strap 40 , as shown in FIG. 13 .

由于顶架200的上表面和底架100的下表面基本为平面,因此在组合式托盘20空载或装有货物的情况下,均可以将一个组合式托盘20放置在另一个组合式托盘20上方来实现相互堆码,并且堆码后不会挤压货物。优选地,可以在组合式托盘20上设置堆码定位装置80,以便于托盘在堆码后相互定位,从而更好地保证堆码的安全性。接下来,以空载的组合式托盘为例,说明利用堆码定位装置80进行堆码定位的情况。如图14所示,堆码定位装置80包括设置在顶架200上并从顶架200的上表面向上凸出的堆码柱280,以及设置在底架100上的与堆码柱280相对应的堆码孔180。当两个组合式托盘相互堆叠时,位于下层的组合式托盘的堆码柱280被限定在位于上层的组合式托盘的堆码孔180中,从而避免了上下两层托盘的相载物单元对移动,实现了堆码定位。托盘装载货物后,其堆码状态与空载时的类似,这里不在赘述。Since the upper surface of the top frame 200 and the lower surface of the bottom frame 100 are substantially flat, a combined pallet 20 can be placed on another combined pallet 20 when the combined pallet 20 is empty or loaded. Above to achieve mutual stacking, and the goods will not be squeezed after stacking. Preferably, a stacking positioning device 80 may be provided on the combined pallet 20, so as to facilitate mutual positioning of the pallets after stacking, so as to better ensure the safety of stacking. Next, taking an empty combined pallet as an example, the situation of using the stacking positioning device 80 to perform stacking and positioning will be described. As shown in FIG. 14 , the stacking positioning device 80 includes a stacking column 280 that is arranged on the top frame 200 and protrudes upward from the upper surface of the top frame 200 , and a stacking column 280 that is arranged on the bottom frame 100 and corresponds to the stacking column 280 The stacking hole 180. When two combined pallets are stacked on each other, the stacking column 280 of the lower combined pallet is limited in the stacking hole 180 of the upper combined pallet, thereby avoiding the pairing of the upper and lower pallets. Move to realize stacking positioning. After the pallet is loaded with goods, its stacking state is similar to that when it is empty, so I won't repeat it here.

在这里,以图1、2所示的货物为例说明了本实用新型组合式托盘的结构和利用该托盘的装载货物的方法,但是应当理解,本实用新型的组合式托盘还可以用于装运其它形状不规则的货物。适当设置组合式托盘中各架上的多个载物单元和/或限位单元的尺寸和结构,可以在一个组合式托盘中装载不同结构的货物。另外,还应当理解,根据货物的结构,不同中间架的结构可以不完全相同,同一中间架上的载物单元和限位单元也不必一一对应;只要该中间架的载物单元与位于其上层的架上的限位单元相对应,而该中间架的限位单元与位于其下层的架上的限位单元相对应即可。Here, the structure of the combined pallet of the present invention and the method of loading goods using the pallet are described by taking the goods shown in Figures 1 and 2 as examples, but it should be understood that the combined pallet of the present invention can also be used for shipment Other irregularly shaped goods. By properly setting the size and structure of multiple loading units and/or position-limiting units on each rack in the combined pallet, goods of different structures can be loaded in one combined pallet. In addition, it should also be understood that, depending on the structure of the goods, the structures of different intermediate frames may not be exactly the same, and the load-carrying unit and the limit unit on the same intermediate frame do not have to correspond one-to-one; The position-limiting units on the upper shelf correspond to each other, and the position-limiting units on the middle shelf correspond to the position-limiting units on the lower shelf.

应当指出,虽然通过上述实施方式对本实用新型进行了描述,然而本实用新型还可有其它多种实施方式。在不脱离本实用新型精神和范围的前提下,熟悉本领域的技术人员显然可以对本实用新型做出各种相应的改变和变形,但这些改变和变形都应当属于本实用新型所附权利要求及其等效物所保护的范围内。It should be pointed out that although the present utility model has been described through the above-mentioned embodiments, the present utility model can also have other various embodiments. Under the premise of not departing from the spirit and scope of the present utility model, those skilled in the art can obviously make various corresponding changes and deformations to the present utility model, but these changes and deformations should all belong to the appended claims of the present utility model and within the scope of its equivalents.

Claims (24)

1. a built-up pallet is characterized in that, comprises
Underframe comprises
The loading-unit that at least one is used for bearing goods is arranged on the upper strata of this underframe, and this loading-unit comprises loading surface and inhibiting device; And
Bottom is used to support the upper strata of this underframe;
Upper frame matches with this underframe, comprises at least one and the corresponding position-limiting unit of loading-unit that is positioned at this upper frame below.
2. built-up pallet according to claim 1 is characterized in that the upper strata of this underframe comprises bearing beam, and the inhibiting device of this loading-unit is fixed on the cooresponding bearing beam.
3. built-up pallet according to claim 1 is characterized in that the inhibiting device of this underframe comprises a plurality of limited posts, and the top of this limited post has elbow.
4. built-up pallet according to claim 1 is characterized in that the bottom of this underframe comprises
Two limit crossbeams are provided with in parallel with each other;
Two limit longerons are arranged between the upper strata of this limit crossbeam and this underframe, and parallel to each other; And
The justice groove is limited by the limit crossbeam of this underframe bottom and the upper strata of limit longeron and this underframe.
5. built-up pallet according to claim 1 is characterized in that, this upper frame comprises an opposite side longeron that is set parallel to each other, and parallel to each other and perpendicular to an opposite side crossbeam of this upper frame limit longeron.
6. built-up pallet according to claim 5 is characterized in that this upper frame also comprises spacing beam, and this spacing beam comprises the cross spacing beam that is parallel to this upper frame limit crossbeam setting, and/or is parallel to the longitudinal spacing beam that this upper frame limit longeron is provided with.
7. built-up pallet according to claim 6 is characterized in that, the position-limiting unit of this upper frame is the limit crossbeam of this upper frame, the space that limit longeron and spacing beam are surrounded.
8. built-up pallet according to claim 1 is characterized in that, the position-limiting unit of this upper frame comprises at least one pair of protrusion of a preset distance at interval.
9. built-up pallet according to claim 1 is characterized in that this underframe comprises one or more strength beams, and/or this upper frame comprises one or more strength beams.
10. built-up pallet according to claim 1 is characterized in that the bight on this underframe upper strata is provided with block; The limit longeron of this upper frame stretches out from the end of the limit crossbeam of this upper frame, thereby and form outside angle between this upper frame limit crossbeam; Wherein, when this upper frame was placed on this underframe, this block can match with the outside angle of this upper frame.
11. built-up pallet according to claim 1 is characterized in that, also comprises the pile registration device, this pile registration device comprises
The pile post is arranged on this upper frame, and protruding upward from the upper surface of this upper frame; And
The pile hole is arranged on this underframe, and corresponding with the pile post of this upper frame,
Wherein, when two built-up pallets piled up mutually, the pile post of upper frame that is arranged in the built-up pallet of lower floor was limited at the pile hole of the underframe of the built-up pallet that is positioned at the upper strata.
12. built-up pallet according to claim 1 is characterized in that, is provided with spacing hole in the position-limiting unit of this upper frame.
13. built-up pallet according to claim 1 is characterized in that, comprises that also at least one is arranged on the middle frame between this upper frame and this underframe, this middle frame comprises
The loading-unit that at least one is used for bearing goods comprises loading surface and inhibiting device; And
At least one and the corresponding position-limiting unit of loading-unit that is positioned at this middle frame below.
14. built-up pallet according to claim 13 is characterized in that, the inhibiting device of this middle frame comprises a plurality of limited posts, and the top of this limited post has elbow.
15. built-up pallet according to claim 13 is characterized in that, this middle frame comprises a pair of limit longeron parallel to each other, and a pair of limit crossbeam parallel to each other, perpendicular to this middle frame limit longeron.
16. built-up pallet according to claim 15 is characterized in that, this middle frame also comprises spacing beam, and this spacing beam comprises the cross spacing beam that is parallel to this middle frame limit crossbeam setting, and/or is parallel to the longitudinal spacing beam that this middle frame limit longeron is provided with.
17. built-up pallet according to claim 16 is characterized in that, the position-limiting unit of this middle frame is the limit crossbeam of this middle frame, the space that limit longeron and spacing beam are surrounded.
18. built-up pallet according to claim 13 is characterized in that, the position-limiting unit of this middle frame comprises at least one pair of protrusion of a preset distance at interval.
19. built-up pallet according to claim 13 is characterized in that, this middle frame comprises one or more strength beams.
20. built-up pallet according to claim 13 is characterized in that, the limit longeron of this middle frame stretches out from the end of the limit crossbeam of this middle frame, thereby and forms outside angle between this middle frame limit crossbeam.
21. built-up pallet according to claim 20 is characterized in that, the bight on this underframe upper strata is provided with block; When this middle frame was placed on this underframe, the block of this underframe matched with the outside angle of this middle frame.
22. built-up pallet according to claim 20 is characterized in that, this middle frame is provided with surperficial from it cooperation post protruding upward; When two middle frames piled up mutually, the cooperation post that is positioned at the middle frame of lower floor matched with the outside angle of the middle frame that is positioned at the upper strata.
23. built-up pallet according to claim 13 is characterized in that, this middle frame is provided with surperficial from it cooperation post protruding upward; The limit longeron of this upper frame stretches out from the end of the limit crossbeam of this upper frame, thereby and form outside angle between this upper frame limit crossbeam; When upper frame was placed on the middle frame, the cooperation post of this middle frame matched with the outside angle of this upper frame.
24. built-up pallet according to claim 13 is characterized in that, is provided with spacing hole in the position-limiting unit of this middle frame.
CNU2006201586745U 2006-12-01 2006-12-01 Combined Tray Expired - Fee Related CN201010116Y (en)

Priority Applications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108216972A (en) * 2017-11-29 2018-06-29 中车齐齐哈尔车辆有限公司 Container and container loading method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108216972A (en) * 2017-11-29 2018-06-29 中车齐齐哈尔车辆有限公司 Container and container loading method

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