Background technology
Existing common laser manufacturing or the beam-head of making again can only be done two dimensional surface processing.The beam-head working space restriction that be to solve the common laser manufacturing or make, and because the laser beam vertically surface of processing object and a series of decisive parameter instabilities such as the focal length that causes, hot spot makes the unfavorable problem of Laser Processing effect.
Both at home and abroad the researcher has developed multiple laser processing beam head in succession, has all carried out this research as some universities of the researcher of Liverpool University of Britain, some national laboratories research personnel of the U.S., the German aerospace research researcher of institute, Taiwan and Korea S.Some has also obtained certain achievement, has developed the two-dimentional coaxial powder-feeding working head with practical value, and has carried out some application tests.Utilize the two-dimentional light beam head that the quick manufacturing that blade and worm screw carry out has been obtained good effect as German aerospace research institute.
The domestic beam-head of developing all is to carry out two dimensional surface processing at present, and is just powerless for space three-dimensional processing.The freely-movable of space object will be described with six coordinates.Though laser has very strong directionality, laser beam has certain diversity, if the vertical finished surface of laser beam will cause focal length, the instability of a series of decisive parameters such as hot spot makes processing effect undesirable.Can not ignore this factor in the processing, and focus regard as desirable a bit.Therefore complicated surface is being added man-hour, traditional way is that the laser beam head is motionless, and workpiece is done certain moving or rotating, to realize focusing again.But infeasible beyond doubt for this way of large-scale workpiece, and multiple clamping, machining accuracy and quality can't be guaranteed.Consider above-mentioned factor, design a kind of three-dimensional motion beam-head, allow beam-head have three-dimensional ability to work in process, realizing the manufacturing of complicated surface part and making is a new problem.
The utility model content
Deficiency at above-mentioned technology, the technical problems to be solved in the utility model is: a kind of three-dimensional motion beam-head is provided, it can do the space three-dimensional motion, realize the laser manufacturing of complex parts and manufacturing again, and having simple in structurely, flexibility is strong, and is convenient adjustable, the precision height, advantage such as free from environmental pollution.
The technical scheme that the utility model solves described technical problem is: design a kind of three-dimensional motion beam-head, it is characterized in that it comprises light guide and running part; Described light guide comprises the leaded light sleeve and the mirror barrel of vertically passing through mutually, with the focusing barrel of the parallel connection of mirror barrel, with the vertical light extraction tube that passes through mutually of focusing barrel; In described mirror barrel vertically mutually the place of passing through speculum is housed, in described focusing barrel vertically mutually the place of passing through focus lamp is housed; Described speculum and focus lamp are respectively by speculum retaining mechanism and the locking of focus lamp retaining mechanism; Light path design is: laser enters focusing barrel and focuses on the back by the light extraction tube bright dipping by focus lamp successively through leaded light sleeve, mirror barrel and mirror reflects; Described running part comprises; Can make last stepper motor that the three-dimensional motion beam-head rotates around vertical axes and first gear train of transmission thereof, the vertical angle contact ball bearing group in first gear train is installed on the leaded light sleeve; Can make following stepper motor that the three-dimensional motion beam-head rotates around trunnion axis and second gear train of transmission thereof, the horizontal angle contact ball bearing group in second gear train is installed on the focusing barrel; First electric machine support supports last stepper motor and also is packed on the leaded light sleeve, and second electric machine support supports following stepper motor and is packed on the mirror barrel; Described vertical angle contact bearing group and horizontal angle contact bearing group include two entad angular contact bearings, and two bearings of every group adopt face-to-face mode to install.
Compared with prior art, a kind of three-dimensional motion beam-head of the utility model design, being particularly suitable for complex parts laser makes or makes, can realize a rectilinear motion of beam-head and the three-dimensional motion of two gyrations by the requirement of Digit Control Machine Tool numerical control code, and have simple in structure, flexibly, convenient adjusting, precision advantages of higher.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing thereof in detail the utility model is described in detail:
The technical scheme that the utility model solves described technical problem is: design a kind of three-dimensional motion beam-head (hereinafter to be referred as beam-head.Referring to Fig. 1,2), it comprises leaded light and two parts of transmission; Described light guide comprises the leaded light sleeve 10 and mirror barrel 9 that vertically passes through mutually, with the focusing barrel 11 of described mirror barrel 9 parallel connections, with the described focusing barrel 11 vertical light extraction tubes that pass through mutually 16; In described mirror barrel 9 vertically mutually the place of passing through speculum 12 is housed, in described focusing barrel 11 vertically mutually the place of passing through focus lamp 13 is housed; Described speculum 12 and focus lamp 13 are respectively by speculum retaining mechanism 7 and 8 lockings of focus lamp retaining mechanism; Light path design is: laser enters focusing barrel 11 and focuses on the back by light extraction tube 16 bright dippings by focus lamp 13 successively through leaded light sleeve 10, mirror barrel 9 and speculum 12 reflection.
Described running part comprises; Vertical angle contact ball bearing groups 14 in first gear train, 3, the first gear trains 3 of last stepper motor 1 that beam-head rotates around vertical axes (z axle) and transmission thereof are installed on the leaded light sleeve 10; The horizontal angle contact ball bearing groups 15 of beam-head in second gear train, 4, the second gear trains 4 of following stepper motor 2 that trunnion axis (X-axis) rotates and transmission thereof are installed on the described focusing barrel 11; First electric machine support 5 supports last stepper motor 1 and also is packed on the described leaded light sleeve 10, and second electric machine support 6 supports following stepper motor 2 and is packed on the described mirror barrel 9; Described vertical angle contact bearing group 14 and horizontal angle contact bearing group 15 include two entad angular contact bearings, and two bearings of every group adopt face-to-face mode to install.
Described being installed in respectively on leaded light lens barrel 10 and the mirror barrel 9 in order to fixing first electric machine support 5 and fixing stepper motor 2 ' second electric machine support 6 down of going up stepper motor 1, can both be realized its position adjustment, to satisfy the precision needs of design and installation.Described speculum retaining mechanism 7 and focus lamp retaining mechanism 8 all can be locked object speculum 12 and focus lamp 13 to it and be carried out trace and regulate, to improve the operating accuracy requirement of beam-head.It all is prior art that the trace of adjustment of described installation site and camera lens is regulated.
Stepper motor 2 down described in the utility model can be a stepper motor, also can adopt the stepper motor of two parallel connections, constitutes stepper motor 2 ' (referring to Fig. 2) down.Stepper motor 2 ' that embodiment is preferred.The purpose of design stepper motor 2 ' is to form symmetrical couple, with the job stability of further raising beam-head and the operating accuracy of system.Drive first gear train 3 (driving speed change gear) by last stepper motor 1, can realize that mirror barrel 9 and focusing barrel 11 and light extraction tube 16 rotate around vertical axes (being Z axle or leaded light sleeve 10); By following stepper motor 2 ' (or stepper motor 2 down, down with) and second gear train 4 (driving speed change gear) that drives thereof, can realize that focusing barrel 11 rotates around trunnion axis (being X-axis or mirror barrel 9).The described stepper motor 1 of going up is a four phase eight beat with the equal selected parameter of following stepper motor 2 ' embodiment, moment of torsion 1.4Nm, rated operational voltage 6.8V, the stepper motor of rated operational current 1.5A.But be not unique selection, can do other selection as required fully.Consider that beam-head adds the high-energy of laser beam in man-hour, and the structure and the weight that need the fixing first-class parts of three-dimensional motion light beam, described leaded light sleeve 10, mirror barrel 9 and focusing barrel 11 and light extraction tube 16, embodiment have all adopted the 45# steel to make.In order to prevent the oxidation and rusting in its manufacturing and the use, influence is installed, is debugged and dismounting, and described leaded light sleeve 10, mirror barrel 9 and focusing barrel 11 surfaces externally and internallies have all carried out the melanism processing.The melanism treatment technology is a prior art.
The barrel dliameter of described leaded light sleeve 10, mirror barrel 9 and focusing barrel 11 and light extraction tube 16 is consistent, and all tool plays a very important role.Except structural design, its processing assembly precision and quality are most important.If machining accuracy and of low quality, laser beam causes the damage of beam-head depart from ideal position probably when beam-head focuses on out.For fear of the generation of accidents such as burn feeding head parts, the utility model beam-head has adopted strict more tolerance when embodiment designs, and the pipe fitting welding is also strict, is out of shape and the internal stress of material and the error after the parts processing reducing.The effect of described speculum 12 and focus lamp 13 is respectively that light beam is reflected and focuses on.Because set of lenses itself has independently water-cooling channel, so the utility model beam-head also has water-cooling system.On the rotating mechanism also design protection gas passage is arranged so that protection minute surface when using reflect focalization.Described mirror group position is adjustable, with the convenient light path of regulating.These all are prior aries.
Described vertical angle contact bearing 14 and horizontal angle contact bearing 15 are the bearing group that two bearings constitute, and all select entad angular contact bearing for use, to adapt to equipment running accuracy and rotating speed higher requirement.The precision of overall setup when this design can improve work does not occur rocking when promptly feeding head rotates.Because the physical dimension of the directly influence integral body of size of distance between the two bearings, and then influence leaded light sleeve 10 and mirror barrel 9 and the be connected precision of mirror barrel 9 with focusing barrel 11, so two bearings of every group adopt face-to-face mode to install, connect the requirement of precision and physical dimension to guarantee it.
The shape and structure of described first gear train 3 and second gear train 4, first electric machine support 5 and second electric machine support 6, speculum retaining mechanism 7 and focus lamp retaining mechanism 8 and vertical angle contact bearing 14 and horizontal angle contact bearing 15 can be identical, also can be different, can design according to actual needs or change.Embodiment has adopted same structure, with easy design.
The movement mechanism of beam-head of the present utility model is: drive the first moving gear group 3 by last stepper motor 1 and rotate, realize three-dimensional motion beam-head rotatablely moving around vertical axes (being the z axle); Drive second gear train 4 by following stepper motor 2 ' and rotate, realize three-dimensional beam-head around the revolving three-dimensional beam-head and can do a rectilinear motion and two gyrations of trunnion axis (being the x axle), thereby realized the function of its three-dimensional motion.
In other words, described first gear train 3 of stepper motor 1 and transmission thereof and second gear train 4 of following stepper motor 2 ' and transmission thereof gone up, under the digital control system instruction, can realize light beam respectively around leaded light sleeve 10 with around focusing barrel 11 unspecified angles, perhaps rotate unspecified angle around separately gyroaxis simultaneously.Described first gear train 3 and second gear train 4 can be distinguished or realize its rotation speed changing function separately simultaneously, adding that beam-head integral body under digital control system control is at the rectilinear motion up and down of Z-direction, the utility model beam-head can realize around the straight line of vertical axes and rotatablely move and around the rotatablely moving of trunnion axis, successfully finish the constant speed or the variable motion of arbitrary dimension in the three-dimensional.
The utility model is not addressed is applicable to prior art.
Three-dimensional motion beam-head of the present utility model is the laser manufacturing, makes or make fast the critical component of laser instrument again.It is mainly used in the laser manufacturing and makes the field again, can finish shape repairs than the surface of complex parts, the manufacturing of parts such as bearing shell class, screw rod class, the required engine blade of power industry and manufacturing again, the hot-rolled and cold-rolled of metallurgy industry is rolled, the surface deposited metal of guide rail, guide plate, the camshaft of automobile industry, valve, rocking arm, piece surfaces such as oil sealing are deposited, the mould laser surface is made etc. again, has favorable applicability and industrial applicibility.