CN200952669Y - Rapid assembly structure of LED lamps and cooling modules - Google Patents
Rapid assembly structure of LED lamps and cooling modules Download PDFInfo
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- CN200952669Y CN200952669Y CNU2006201211034U CN200620121103U CN200952669Y CN 200952669 Y CN200952669 Y CN 200952669Y CN U2006201211034 U CNU2006201211034 U CN U2006201211034U CN 200620121103 U CN200620121103 U CN 200620121103U CN 200952669 Y CN200952669 Y CN 200952669Y
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- 238000001816 cooling Methods 0.000 title description 3
- 239000000758 substrate Substances 0.000 claims abstract description 19
- 229920001971 elastomer Polymers 0.000 claims description 3
- 239000000806 elastomer Substances 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims 2
- 238000010168 coupling process Methods 0.000 claims 2
- 238000005859 coupling reaction Methods 0.000 claims 2
- 230000017525 heat dissipation Effects 0.000 abstract description 20
- 238000012935 Averaging Methods 0.000 abstract 2
- 230000004308 accommodation Effects 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 241001465382 Physalis alkekengi Species 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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Abstract
一种LED灯具与散热模块快速组装结构,包括LED灯具及散热模块,LED灯具包括壳体及LED灯组,该壳体具有容置孔,在容置孔的内缘凸伸有止挡块,且在其外缘向外延伸有多个支架,并在支架内侧成形有扣合部,该LED灯组容设在壳体的容置孔内,且其包括基板及多个固接在基板底面的LED灯;该散热模块具有均温板,其设于壳体的支架一侧,该均温板的一面与LED灯组的基板相互贴附接触,另一面则由支架的扣合部所压掣扣固。由此,不仅可大幅减少装配时所需耗费的人力成本;而且因不需以螺丝等元件进行螺固,可降低元件的成本支出。
A quick assembly structure of an LED lamp and a heat dissipation module includes an LED lamp and a heat dissipation module. The LED lamp includes a housing and an LED lamp group. The housing has a receiving hole, a stopper protrudes from the inner edge of the receiving hole, and a plurality of brackets extend outward from the outer edge thereof, and a buckle portion is formed on the inner side of the bracket. The LED lamp group is accommodated in the receiving hole of the housing, and includes a substrate and a plurality of LED lamps fixed to the bottom surface of the substrate. The heat dissipation module has a temperature averaging plate, which is arranged on one side of the bracket of the housing. One side of the temperature averaging plate is in contact with the substrate of the LED lamp group, and the other side is pressed and buckled by the buckle portion of the bracket. In this way, not only can the labor cost required for assembly be greatly reduced, but also because screws and other components are not required for screwing, the cost expenditure of the components can be reduced.
Description
技术领域technical field
本实用新型涉及一种LED灯具与散热模块快速组装结构,尤其是一种可缩短LED灯具与散热模块的装配时间的快速组装结构。The utility model relates to a rapid assembly structure of an LED lamp and a heat dissipation module, in particular to a rapid assembly structure which can shorten the assembly time of the LED lamp and the heat dissipation module.
背景技术Background technique
由于发光二极管(LED)具有亮度高、省电、寿命长等诸多优点,而被广泛地应用在灯具的照明上,其通常是将多个LED灯加以排列并连接在基板上,而组合成LED灯组,再通过多个LED灯组的串联或并联设置,而达成大范围照射与高亮度的使用需求。另外,由于LED灯的耐热性较差,通常需借助散热模块来将各LED灯所产生的热量导离,以使各LED灯能在较低的温度下运作,因此两者在使用上缺一不可,所以如何通过结构的设计,以达成LED灯具与散热模块的快速组装,已成为从事该项行业的相关人士所研究的重要课题。Because light-emitting diodes (LEDs) have many advantages such as high brightness, power saving, and long life, they are widely used in the lighting of lamps and lanterns. Usually, a plurality of LED lamps are arranged and connected on the substrate to form an LED lamp. The lamp group is set up in series or in parallel with multiple LED lamp groups to achieve the use requirements of large-scale illumination and high brightness. In addition, due to the poor heat resistance of LED lamps, it is usually necessary to use a heat dissipation module to conduct away the heat generated by each LED lamp so that each LED lamp can operate at a lower temperature. One must, so how to achieve rapid assembly of LED lamps and heat dissipation modules through structural design has become an important research topic for relevant people in this industry.
公知LED灯具与散热体组装结构,主要包括LED灯具及散热体,该LED灯具包括壳体及容设于壳体内部的LED灯组,在LED灯组的背面贴附接触有铝制的散热体,并在散热体上设有多个固定孔。另外在壳体上设有对应前述固定孔的螺孔,再以螺丝等固定元件穿入固定孔而螺纹连接在壳体的螺孔中,以达成LED灯具与散热体的组合。The known assembly structure of LED lamps and radiators mainly includes LED lamps and radiators. The LED lamps include a housing and an LED lamp group housed inside the housing, and an aluminum radiator is attached and in contact with the back of the LED lamp group. , and a plurality of fixing holes are provided on the radiator. In addition, screw holes corresponding to the above-mentioned fixing holes are provided on the casing, and then fixing elements such as screws are inserted into the fixing holes and screwed into the screw holes of the casing to achieve the combination of the LED lamp and the radiator.
然而,公知LED灯具与散热体组装结构,在实际使用下仍存在有下述的问题点,由于是通过螺丝等固定元件螺纹连接,在组合装配时相当缓慢,不仅需耗费大量的人力成本,且是以螺丝进行螺固,更增加螺丝等元件的成本支出,而大幅降低其实用性及经济效益;另外由于是通过铝制的散热体对LED灯组进行导、散热,热传导的速度相当慢,因此所能带离的热量有其局限性,尤其在高功率LED灯泡陆续被开发出来后,使其根本无法满足现阶段LED灯具的散热需求,更由于其导、散热的效能低落,使其内部的LED灯的使用寿命被大幅缩短。However, the known assembly structure of LED lamps and radiators still has the following problems in actual use. Since they are screwed together by fixing elements such as screws, the assembly is quite slow, which not only consumes a lot of labor costs, but also Screws are used for screw fixing, which increases the cost of screws and other components, and greatly reduces its practicability and economic benefits; in addition, because the LED light group is guided and dissipated through the aluminum heat sink, the heat conduction speed is quite slow. Therefore, the heat that can be taken away has its limitations, especially after high-power LED bulbs have been developed one after another, making it impossible to meet the heat dissipation requirements of current LED lamps, and because of its low conduction and heat dissipation efficiency, making its internal The service life of LED lights is greatly shortened.
鉴于上述公知技术所产生的问题,本设计人于是以从事该行业多年的经验,并本着精益求精的精神,积极研究改良,提出一种LED灯具与散热模块快速组装结构。In view of the problems caused by the above-mentioned known technologies, the designer, based on years of experience in this industry and in the spirit of excellence, actively researched and improved, and proposed a rapid assembly structure of LED lamps and heat dissipation modules.
实用新型内容Utility model content
本实用新型的主要目的,在于提供一种LED灯具与散热模块快速组装结构,包括LED灯具及散热模块。该LED灯具包括壳体及LED灯组。该壳体具有容置孔,在容置孔的内缘凸伸有止挡块,且在其外缘向外延伸有多个支架,并在支架内侧成形有相互对应的扣合部。该LED灯组容设在壳体的容置孔内,且其包括基板及多个固接在基板底面的LED灯。该散热模块具有均温板,其设于壳体的支架一侧处,该均温板的一面与LED灯组的基板相互贴附接触,另一面则由支架的扣合部所压掣扣固。The main purpose of the present utility model is to provide a fast assembly structure of an LED lamp and a heat dissipation module, including an LED lamp and a heat dissipation module. The LED lamp includes a housing and an LED lamp group. The casing has an accommodating hole, a stop block protrudes from the inner edge of the accommodating hole, and a plurality of brackets extend outward from the outer edge of the accommodating hole, and mutually corresponding buckling parts are formed on the inner side of the brackets. The LED lamp group is accommodated in the accommodating hole of the casing, and includes a base plate and a plurality of LED lamps fixedly connected to the bottom surface of the base plate. The heat dissipation module has a uniform temperature plate, which is arranged on one side of the bracket of the housing. One side of the temperature uniform plate is attached to and in contact with the substrate of the LED lamp group, and the other side is pressed and fastened by the buckle part of the bracket. .
本实用新型的LED灯组与均温板可快速的装设于壳体上,不仅得以大幅减少装配时所需耗费的人力成本;而且由于不需要以任何螺丝等固定元件进行螺固,更能降低元件的成本支出。The LED lamp group and the uniform temperature plate of the utility model can be quickly installed on the housing, which can not only greatly reduce the labor cost required for assembly; Reduce the cost of components.
附图说明Description of drawings
图1是本实用新型的立体分解图;Fig. 1 is a three-dimensional exploded view of the utility model;
图2是本实用新型的组合示意图;Fig. 2 is the combined schematic view of the utility model;
图3是本实用新型的组合剖视图;Fig. 3 is a combined sectional view of the utility model;
图4是图3的A区域局部放大图;Fig. 4 is a partially enlarged view of area A of Fig. 3;
图5是本实用新型与反光罩、透光镜及固定环的组合剖视图;Fig. 5 is a combined cross-sectional view of the utility model with a reflector, a light-transmitting mirror and a fixing ring;
图6是本实用新型另一个实施例的组合示意图。Fig. 6 is a combined schematic view of another embodiment of the present invention.
主要组件符号说明如下:The main component symbols are explained as follows:
LED灯具1
壳体10Shell 10
圆锥筒11 容置孔12
止挡块13 通孔131Stop
定位块14 支架15
扣合部151 固定架16Fastening
平板161 穿孔162Flat 161 Perforated 162
阶梯环17
LED灯组20
基板21 中心孔211
固接孔212 止转面213Fixing
LED灯22 凸柱221
反光罩30 透光镜31Reflector 30 Light-transmitting lens 31
固定环32retaining ring 32
散热模块5
均温板50
上板51 下板52
穿线孔53
弹性体6
固定段61 夹掣段62Fixed
具体实施方式Detailed ways
有关本实用新型的详细说明及技术内容,结合附图说明如下,然而附图仅提供参考与用于说明,并非用来对本实用新型加以限制。The detailed description and technical content of the present utility model are described below in conjunction with the accompanying drawings, but the accompanying drawings are only provided for reference and illustration, and are not intended to limit the present utility model.
请参照图1至图4所示,本实用新型提供一种LED灯具与散热模块快速组装结构,其主要包括LED灯具1及散热模块5,其中:Please refer to Figures 1 to 4, the utility model provides a rapid assembly structure of LED lamps and heat dissipation modules, which mainly includes
LED灯具1包括壳体10及LED灯组20。壳体10的下方成形有圆锥筒11,在圆锥筒11的顶面形成有容置孔12。在容置孔12的内缘凸伸有多个相互对应的止挡块13,并在各止挡块13上分别设有通孔131。另外在各止挡块13上方的容置孔12左侧延伸有定位块14。在圆锥筒11的顶面向外延伸有二相互对应的支架15,支架15呈倒L形,在其短臂内侧分别成形有扣合部151。此外,在二支架15的间隔处分别设有两倒L形的固定架16,固定架16的末端水平延伸有平板161,并在平板161中心设有穿孔162。再者,在圆锥筒11的底端内部设阶梯环17(如图3所示)。The
LED灯组20容设在壳体10的容置孔12内,且包括基板21及多个固接在基板21底面的LED灯22,在基板21的中间设有中心孔211,并在中心孔211的外周缘环设有多个固接孔212。另外在基板21的一侧设有与壳体10的定位块14相互贴抵接触的止转面213,以使基板21装入壳体10后不产生旋转。在各LED灯22的后方延伸有凸柱221,凸柱221嵌入基板21的固接孔211而连接。The
散热模块5具有均温板50,均温板50设于壳体10的支架15的一侧边处,且它的一面与LED灯组20的基板21相互贴接,另一面则由支架15的扣合部151所压掣扣固。另外可根据各种不同型态的LED灯组20的散热需求,在均温板50的上方贴接有散热片(图中未示出),以增加散热模块5的导、散热效能。本实施例的均温板50包括圆形上板51及对应罩合在上板51下方的圆形下板52。在上、下板51、52的内部装填有毛细组织及工作流体,并形成有真空腔。以利用气、液相的热传导机制来达成快速热传导效果,在均温板50的中心设有穿线孔53,以使电源线(图中未示出)得以从此处穿出至外部而电连接。The
此外,本实用新型的结构还包括有多个弹性体6,弹性体6具有圆柱形固定段61及从固定段61向外扩张的圆板形夹掣段62。固定段61嵌入止挡块13的通孔131而固定,夹掣段62则被夹掣在止挡块13与LED灯组20的基板21的相对应面之间,以使均温板50得以与基板21紧密贴附接触,以增加热传导效果。In addition, the structure of the present invention also includes a plurality of
组合时,先将各弹性体6的固定段61分别置入止挡块13的通孔131中,然后将LED灯组20设置在壳体10的容置孔12内,并使LED灯组20的基板21底面贴接在各弹性体6的夹掣段62上方,再将均温板50对应于LED灯组20而设置在壳体10上方,并压制均温板50向下移动,使均温板50的顶面被支架15的扣合部151所扣固。如此,即可达成LED灯具与散热模块的快速的组装,不仅得以大幅减少装配时所需耗费的人力成本;而且由于不需要以任何螺丝等固定元件进行螺固,更能降低元件的成本支出。When assembling, first put the fixed
请参阅图5所示,LED灯具1还包括反光罩30、透光镜31及固定环32。反光罩30呈碗形,用以罩合在LED灯22的外部周缘处。透光镜31的外周缘嵌固在固定环32的内部,固定环32可通过粘胶连接在壳体10的阶梯环17内。Please refer to FIG. 5 , the
使用时,对LED灯组20通入电流,使各LED灯22发光并产生热量,这些热量通过基板21传导给均温板50,并通过均温板50的气液相热传机制,以将热量快速带至上方,再与外部的冷空气进行热交换,以使各LED灯22能在较低的温度下运作,进而延长其使用寿命。When in use, an electric current is applied to the
请参阅图6所示,均温板50除可为上述实施例的型态外,其亦可根据各种不同的空间限制或LED灯组20的散热需求作相应的变化。本实施例中的均温板包括矩形上板51及对应罩合于上板51下方的矩形下板52。在上、下板51、52的内部装填有毛细组织及工作流体,并形成有真空腔。如此,可有效地大幅提升导热效能。Please refer to FIG. 6 , except that the
以上所述仅为本实用新型的较佳可行实施例,并非因此即局限本实用新型的专利范围,凡运用本实用新型说明书及附图内容所作的等效结构变化,或直接或间接运用于其它相关的技术领域,均同理皆包含于本实用新型所涵盖的范围内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the patent scope of the present utility model. All equivalent structural changes made by using the description of the utility model and the contents of the accompanying drawings may be directly or indirectly applied to other Related technical fields are all included in the scope covered by the present invention in the same way.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102235595A (en) * | 2010-04-29 | 2011-11-09 | 旭丽电子(广州)有限公司 | Light-emitting diode (LED) lamp |
CN102840463A (en) * | 2011-06-20 | 2012-12-26 | 海洋王照明科技股份有限公司 | Lighting device |
CN103629961A (en) * | 2012-08-21 | 2014-03-12 | 邱维廉 | Vapor chamber and manufacturing method thereof |
CN105605534A (en) * | 2016-03-25 | 2016-05-25 | 付淑珍 | Detachable external mounting shell for LED (light-emitting diode) environment-friendly energy-saving lamp |
-
2006
- 2006-07-11 CN CNU2006201211034U patent/CN200952669Y/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102235595A (en) * | 2010-04-29 | 2011-11-09 | 旭丽电子(广州)有限公司 | Light-emitting diode (LED) lamp |
CN102235595B (en) * | 2010-04-29 | 2013-11-06 | 光宝电子(广州)有限公司 | Light-emitting diode (LED) lamp |
CN102840463A (en) * | 2011-06-20 | 2012-12-26 | 海洋王照明科技股份有限公司 | Lighting device |
CN102840463B (en) * | 2011-06-20 | 2015-09-23 | 海洋王照明科技股份有限公司 | A kind of lighting device |
CN103629961A (en) * | 2012-08-21 | 2014-03-12 | 邱维廉 | Vapor chamber and manufacturing method thereof |
CN105605534A (en) * | 2016-03-25 | 2016-05-25 | 付淑珍 | Detachable external mounting shell for LED (light-emitting diode) environment-friendly energy-saving lamp |
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