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CN200943080Y - A small plastic household secondary high-efficiency biogas generator - Google Patents

A small plastic household secondary high-efficiency biogas generator Download PDF

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Publication number
CN200943080Y
CN200943080Y CNU2006200223513U CN200620022351U CN200943080Y CN 200943080 Y CN200943080 Y CN 200943080Y CN U2006200223513 U CNU2006200223513 U CN U2006200223513U CN 200620022351 U CN200620022351 U CN 200620022351U CN 200943080 Y CN200943080 Y CN 200943080Y
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pond
fermentation pond
water pressure
fermentation
primary
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毋亚梅
周紫东
周勇
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/04Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/20Material Coatings
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/34Internal compartments or partitions
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/36Means for collection or storage of gas; Gas holders
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/18Flow directing inserts
    • C12M27/20Baffles; Ribs; Ribbons; Auger vanes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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Abstract

The utility model relates to a small plastic secondary high-efficiency methane generator. Manufacture of the generator adopts the high-quality rubber PE or PP as the raw material and undergoes the heat processing to form up. The structure is the fermentation pond that is connected by the primary fermentation pond and the secondary fermentation pond that are communicated at the bottom. The upper part of the in-feeding pipe is connected in the primary fermentation pond and the outlet of the in-feeding pipe is positioned right above the bottom where the primary fermentation pond slants for 10 to 15 degree. The secondary fermentation pond is communicated with the lower part of the discharging pond. The upper part of the discharging pond is the water pressure room and the upper part of the water pressure room is provided with a overflow port. The upper part of the primary and the secondary anaerobic fermentation pond is the gas collection cavity. The upper part of the gas collection cavity uses the air vent to communicate the methane conveying pipe and then sends into the fuel gas oven for use after dehydration. The utility model has a scientific product design. Three elements for gas generation and fermentation, namely HRT, SRT and MRT have been reasonably utilized. The device has the advantages of reasonable structure, light weight, low cost, acid and alkaline resistance, aging resistance, shock and leakage prevention, high airtight performance, high heat preservation and high rate of gas generation: which is 50% than the cement of the same volume; and thus is fit for large-batch production in the factory.

Description

一种小型塑胶户用二级高效沼气发生器A small plastic household secondary high-efficiency biogas generator

技术领域:Technical field:

本实用新型涉及再生能源沼气,具体地说是一种小型塑胶户用二级高效沼气发生器。The utility model relates to renewable energy biogas, in particular to a small plastic household secondary high-efficiency biogas generator.

背景技术:Background technique:

沼气在我国的应用已经有一个多世纪的历史。中国在沼气技术的推广应用方面,处于国际领先地位,目前中国户用沼气池数居世界第一,使其近一千多万农户用上了沼气这一再生能源,由于沼气发酵的产物沼气、沼液和沼渣能在农业生态工程的建设中发挥很大的社会和经济效益,以前单一制取能源向改善农村环境卫生,保护生态环境,发展生态农业等多元化利用转变,这是近年来和以后这一技术得到重视和推广的重要因素。然而,我国迄今已建的户用沼气池,多采用常规建材,结构重量大,耗材多,费工费时,建池质量不宜控制,综合造价高,产气率低,这些都是制约再生能源沼气的推广和进一步普及的瓶颈。Biogas has been used in my country for more than a century. China is in the leading position in the world in the promotion and application of biogas technology. At present, the number of household biogas digesters in China ranks first in the world, making nearly 10 million farmers use biogas as a renewable energy source. Due to the biogas fermentation product biogas, Biogas slurry and biogas residue can exert great social and economic benefits in the construction of agricultural ecological projects. In the past, the single production of energy has changed to improve rural environmental sanitation, protect the ecological environment, and develop ecological agriculture. This is a new trend in recent years. And the important factor that this technology gets attention and promotion in the future. However, the household biogas digesters that have been built in my country so far mostly use conventional building materials, the structure is heavy, the consumables are large, labor-intensive and time-consuming, the quality of the ponds is not suitable for control, the overall cost is high, and the gas production rate is low. These are the constraints of renewable energy biogas The bottleneck of promotion and further popularization.

发明内容:Invention content:

本实用新型的目的是提供一种重量轻,造价低、耐酸碱、耐老化、使用寿命长、能进行标准化大批量工厂制作和规范现场安装的小型塑胶户用二级高效沼气发生器。The purpose of this utility model is to provide a small plastic household secondary high-efficiency biogas generator that is light in weight, low in cost, acid and alkali resistant, aging resistant, long in service life, and capable of standardized large-scale factory production and standardized on-site installation.

本实用新型的技术方案为:The technical scheme of the utility model is:

发生器的制造选用优质塑胶PE或PP为原料热加工成型,其结构是发酵池由下部相通的一级发酵池和二级发酵池连接而成,进料管上部连接在一级发酵池内,进料管的出口位于一级发酵池倾斜10~15度的底部正上方;二级发酵池与出料池下部连通,出料池上部是水压间,水压间上部有溢流口;一、二级厌氧发酵池上部为集气仓,集气仓上部通过出气口接通沼气输送管,经脱流、脱水器后送入燃气灶具使用。The manufacture of the generator uses high-quality plastic PE or PP as raw material for thermal processing. Its structure is that the fermentation tank is connected by the first-level fermentation tank and the second-level fermentation tank connected at the bottom, and the upper part of the feed pipe is connected in the first-level fermentation tank. The outlet of the material pipe is located directly above the bottom of the primary fermentation tank with an inclination of 10 to 15 degrees; the secondary fermentation tank is connected to the lower part of the discharge tank, and the upper part of the discharge tank is a water pressure room, and the upper part of the water pressure room has an overflow port; 1. The upper part of the secondary anaerobic fermentation tank is the gas collection bin, and the upper part of the gas collection bin is connected to the biogas delivery pipe through the gas outlet, and then sent to the gas stove for use after deflow and dehydration.

本实用新型产品设计科学,产气和发酵的三大因素HRT、SRT、MRT均得到了合理的利用,结构合理,重量轻,造价低,耐酸碱,耐老化,防震防漏,气密性能好,保温较高,产气率高:比相同容积水泥池高50%;便于工厂化大批量生产。The product design of the utility model is scientific, and the three major factors of gas production and fermentation, HRT, SRT, and MRT, are all reasonably utilized, with reasonable structure, light weight, low cost, acid and alkali resistance, aging resistance, shockproof and leakproof, and airtight performance Good, high heat preservation, high gas production rate: 50% higher than the same volume of cement pool; it is convenient for mass production in factories.

附图说明:Description of drawings:

图1为本实用新型的小型塑胶户用二级高效沼气发生器结构示意图。Fig. 1 is a structural schematic diagram of a small plastic household secondary high-efficiency biogas generator of the present invention.

如图1所示,本实用新型小型塑胶户用二级高效沼气发生器选用优质塑胶PE或PP为原料,采用现代热成型工业技术将一级发酵池3,二级发酵池2,出料池1,进料管5,进料口6等部件一次加工成型,通过连接件将各部位连接成一整体。进料口6与进料管5是一整体与一级厌氧发酵池3连接,一级厌氧发酵池与二级厌氧发酵池2连接后再与出料池1连接,出料池上部是水压间9,水压间上部有溢流口10,集气仓8上部有出气口接通沼气输气管7。一级发酵池底部制成倾斜10~15度的斜面4,有利于进料管加入的原料落下。As shown in Figure 1, the utility model small plastic household secondary high-efficiency biogas generator selects high-quality plastic PE or PP as raw material, adopts modern thermoforming industrial technology to make the primary fermentation tank 3, the secondary fermentation tank 2, and the discharge tank 1. The feed pipe 5, the feed port 6 and other components are processed and formed at one time, and each part is connected into a whole through the connecting piece. The feed port 6 and the feed pipe 5 are integrally connected to the primary anaerobic fermentation tank 3, the primary anaerobic fermentation tank is connected to the secondary anaerobic fermentation tank 2 and then connected to the discharge tank 1, and the upper part of the discharge tank It is a water pressure room 9, an overflow port 10 is arranged on the upper part of the water pressure room, and an air outlet is arranged on the upper part of the gas collection bin 8 to connect to the methane gas pipeline 7. The bottom of the first-stage fermentation tank is made into an inclined plane 4 inclined at 10-15 degrees, which is conducive to the falling of the raw materials added by the feed pipe.

使用时,原料按比例加入进料口6,通过进料管5进入一级厌氧发酵池3,通过一定时间发酵后再进入二级厌氧发酵池2,在一、二级厌氧发酵池内经过充分的发酵,产生的沼气集聚到上部的集气仓,通过出气口经沼气输出管7输出使用。经过发酵后的沼液和沼渣是优质的生态有机肥,通过出料池1,水压间9、溢流口10排出。When in use, the raw materials are added to the feed port 6 in proportion, enter the primary anaerobic fermentation tank 3 through the feed pipe 5, and then enter the secondary anaerobic fermentation tank 2 after a certain period of fermentation. After sufficient fermentation, the generated biogas is collected in the upper gas collection bin, and is output through the gas outlet through the biogas output pipe 7 for use. The fermented biogas slurry and biogas residue are high-quality ecological organic fertilizers, which are discharged through the discharge tank 1, the water pressure chamber 9 and the overflow port 10.

Claims (2)

1, a kind of small-sized plastic cement family secondary high-efficiency methane generator, comprise fermentation vat, material-output tank, feed-pipe, opening for feed, water pressure house, biogas transfer lime, it is characterized in that: fermentation vat is formed by connecting by one grade fermemtation pond and the second order fermentation pond that the bottom communicates, and feed-pipe top is connected in the one grade fermemtation pond, and the outlet of feed-pipe is positioned at directly over the bottoms of one grade fermemtation pond inclination 10~15 degree; The second order fermentation pond is communicated with the material-output tank bottom, and material-output tank top is water pressure house, and overflow port is arranged at water pressure house top.
2, small-sized plastic cement according to claim 1 family secondary high-efficiency methane generator, it is characterized in that: top, I and II anaerobically fermenting pond is the gas collection storehouse, the biogas transfer lime is connected by the air outlet in top, gas collection storehouse.
CNU2006200223513U 2006-09-11 2006-09-11 A small plastic household secondary high-efficiency biogas generator Expired - Fee Related CN200943080Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104031826A (en) * 2014-05-25 2014-09-10 秦家运 Animal carcass anaerobic reactor
CN104498335A (en) * 2015-01-22 2015-04-08 陆永柱 Method for generating methane in methane generation device with bent super-long fermentation path
CN104531514A (en) * 2015-01-22 2015-04-22 陆永柱 Curved ultra-long fermentation path methane generation device
CN104531513A (en) * 2015-01-22 2015-04-22 陆永柱 Method for producing biogas by biogas slurry reflux stirring device of auger type biogas generation system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104031826A (en) * 2014-05-25 2014-09-10 秦家运 Animal carcass anaerobic reactor
CN104031826B (en) * 2014-05-25 2016-02-03 秦家运 A kind of animalizing corpse anaerobic reactor
CN104498335A (en) * 2015-01-22 2015-04-08 陆永柱 Method for generating methane in methane generation device with bent super-long fermentation path
CN104531514A (en) * 2015-01-22 2015-04-22 陆永柱 Curved ultra-long fermentation path methane generation device
CN104531513A (en) * 2015-01-22 2015-04-22 陆永柱 Method for producing biogas by biogas slurry reflux stirring device of auger type biogas generation system
CN104531513B (en) * 2015-01-22 2016-08-17 陆永柱 The device of dragon type natural pond gas generating system biogas slurry return stirring produces the method for biogas
CN104498335B (en) * 2015-01-22 2016-08-17 陆永柱 The method that the methane generating means in bending-type overlength fermentation path produces methane

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Granted publication date: 20070905

Termination date: 20120911