CN1995772A - Large-sized sleeve bearing thrust-face reverse-lubricating and lubricating oil cooling method - Google Patents
Large-sized sleeve bearing thrust-face reverse-lubricating and lubricating oil cooling method Download PDFInfo
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- 239000010687 lubricating oil Substances 0.000 title claims abstract description 49
- 238000001816 cooling Methods 0.000 title claims abstract description 19
- 239000003921 oil Substances 0.000 claims abstract description 81
- 238000005461 lubrication Methods 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims description 14
- 230000005484 gravity Effects 0.000 claims description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000001050 lubricating effect Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
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Abstract
一种轴承技术领域的大型滑动轴承推力面反向润滑和润滑油冷却方法。本发明中:左边甩油盘叶轮和刮油板带入的润滑油通过左边进油管道提供给右边的推力面;相反,右边甩油盘叶轮和刮油板带入的润滑油通过右边进油管道提供给左边的推力面;润滑油对轴瓦和推力面进行润滑通过回油管道汇入油池,并经冷却器对流入油池的润滑油进行有效冷却,以保证轴承在倾斜的情况下推力面得到充分润滑和冷却,形成连续油膜。本发明可以保证轴瓦在倾斜的状态下形成连续稳定的油膜润滑,提高了轴承的可靠性,避免大型球磨机、回转窑、船舶推进电机和冷却机等大型设备由于轴承故障造成的损失。
The invention relates to a large-scale sliding bearing thrust surface reverse lubrication and lubricating oil cooling method in the technical field of bearings. In the present invention: the lubricating oil brought in by the impeller of the oil throwing pan on the left and the oil scraper is provided to the thrust surface on the right through the oil inlet pipe on the left; The pipeline provides the thrust surface on the left; the lubricating oil lubricates the bearing bush and the thrust surface and flows into the oil pool through the oil return pipeline, and the lubricating oil flowing into the oil pool is effectively cooled by the cooler to ensure the thrust of the bearing when it is tilted. The surface is fully lubricated and cooled to form a continuous oil film. The invention can ensure that the bearing bush forms continuous and stable oil film lubrication in an inclined state, improves the reliability of the bearing, and avoids losses caused by bearing faults in large equipment such as large ball mills, rotary kilns, ship propulsion motors and coolers.
Description
技术领域technical field
本发明涉及一种轴承技术领域的的方法,具体的说,涉及的是一种大型滑动轴承推力面反向润滑和润滑油冷却方法,用于在倾斜条件下工作的大型滑动轴承制造领域。The invention relates to a method in the technical field of bearings, in particular to a method for reverse lubrication and cooling of lubricating oil on the thrust surface of a large sliding bearing, which is used in the field of manufacturing large sliding bearings working under inclined conditions.
背景技术Background technique
大型滑动轴承广泛应用于大型的回转机械中,如大型球磨机、回转窑、船舶推进电机、冷却机等。对于这类负荷大、转速较低的轴承来说,特别是在非水平安装的工作条件下,建立安全可靠的润滑油膜滑保护,是近年来研究的重点。国内外对低速滑动轴承作了大量研究,提出了一些设计方案,其中包括大型滑动轴承的机械润滑方式以及轴承自润滑方式等。为了确保轴承的可靠性和有效,一种机械供油方式被采用,即利用装配在主轴上并随主轴一起转动的挂油板,对轴瓦和推力面进行供油。Large sliding bearings are widely used in large rotary machinery, such as large ball mills, rotary kilns, ship propulsion motors, coolers, etc. For this type of bearing with heavy load and low speed, especially under the working conditions of non-horizontal installation, establishing a safe and reliable lubricating oil film sliding protection is the focus of research in recent years. A lot of research has been done on low-speed sliding bearings at home and abroad, and some design schemes have been proposed, including mechanical lubrication methods for large sliding bearings and self-lubricating methods for bearings. In order to ensure the reliability and effectiveness of the bearing, a mechanical oil supply method is adopted, that is, to use the oil hanging plate assembled on the main shaft and rotate with the main shaft to supply oil to the bearing bush and the thrust surface.
经对现有技术文献的检索发现,中国专利公开号:CN1834487,专利名称:“大直径低速滑动轴承机械润滑装置”。该专利涉及一种大型滑动轴承的机械供油润滑装置,该装置在轴承盖上设有与轴承座相通的进油管和回油管,进油管与输油管相通,回油管直接与储油箱相通,储油箱内设有冷却器。该装置虽然提供了一种有效的机械供油润滑装置,降低了轴承的复杂性,并提高了其有效性,然而,其润滑装置没有涉及在非水平安装工作条件下的大型低速滑动轴承的推力面的润滑和油冷却方法。针对在倾斜条件下工作的大型低速滑动轴承推力面的润滑和润滑油冷却方式,国内外还没有公开的报道。After searching the prior art documents, it is found that the Chinese Patent Publication No.: CN1834487, patent name: "Large Diameter Low Speed Sliding Bearing Mechanical Lubricating Device". This patent relates to a mechanical oil supply lubricating device for large sliding bearings. The bearing cover is provided with an oil inlet pipe and an oil return pipe that communicate with the bearing seat. The oil inlet pipe communicates with the oil delivery pipe, and the oil return pipe directly communicates with the oil storage tank. There is a cooler inside. Although this arrangement provides an efficient mechanical oil supply lubrication arrangement which reduces the complexity of the bearing and increases its effectiveness, however, the lubrication arrangement does not involve the thrust of large low-speed plain bearings in non-horizontal installation operating conditions Surface lubrication and oil cooling methods. For the lubrication and lubricating oil cooling of the thrust surface of large low-speed sliding bearings working under inclined conditions, there are no public reports at home and abroad.
发明内容Contents of the invention
本发明的目的在于克服大型滑动轴承润滑和润滑油冷却现有技术中的不足,提供一种大型滑动轴承推力面反向润滑和润滑油冷却方法。本发明针对在非水平安装的工作条件下大型滑动轴承,可以保证润滑充足、冷却效果好,能延长轴承的使用寿命。The purpose of the present invention is to overcome the deficiencies in the prior art of large-scale sliding bearing lubrication and lubricating oil cooling, and provide a large-scale sliding bearing thrust surface reverse lubrication and lubricating oil cooling method. The invention aims at large-scale sliding bearings under non-horizontal installation working conditions, can ensure sufficient lubrication, good cooling effect, and can prolong the service life of the bearings.
本发明是通过以下技术方案实现的,针对大型滑动轴承,为了使在非水平状态下工作的轴瓦推力面得到有效的润滑和冷却,本发明采取反向供油润滑和冷热润滑油分开的方法,即左边甩油盘叶轮和刮油板带入的润滑油通过左边的进油管道提供给右边的推力面,相反,右边甩油盘叶轮和刮油板带入的润滑油通过右面的进油管道提供给左边的推力面;润滑油对轴瓦和推力面进行润滑后,通过回油路得到有效冷却后重新参与润滑循环,以保证轴承在倾斜的情况下推力面得到充分润滑,形成连续油膜。The present invention is realized through the following technical solutions. For large sliding bearings, in order to effectively lubricate and cool the thrust surface of the bearing pad working in a non-horizontal state, the present invention adopts the method of reverse oil supply lubrication and separation of cold and hot lubricating oil , that is, the lubricating oil brought in by the left oil flinger impeller and oil scraper is supplied to the right thrust surface through the left oil inlet pipe, on the contrary, the lubricating oil brought in by the right oil flinger impeller and oil scraper passes through the right oil inlet The pipeline is provided to the thrust surface on the left; after the lubricating oil lubricates the bearing bush and the thrust surface, it is effectively cooled through the oil return circuit and then participates in the lubrication cycle again to ensure that the thrust surface of the bearing is fully lubricated and forms a continuous oil film when the bearing is tilted.
本发明具体的步骤如下:Concrete steps of the present invention are as follows:
(1)机械供油装置将机械润滑油从轴承座油池内带入轴瓦顶部;(1) The mechanical oil supply device brings the mechanical lubricating oil from the oil pool of the bearing seat to the top of the bearing bush;
(2)右挂油板将机械润滑油导入右进油管(左挂油板将润滑油导入左进油管);(2) The right hanging oil plate guides the mechanical lubricating oil into the right oil inlet pipe (the left hanging oil plate guides the lubricating oil into the left oil inlet pipe);
(3)进入右进油管的润滑油利用重力和离心力将润滑油在进油管道内进行分流:一部分利用重力将润滑油导入轴瓦面轴瓦润滑,一部分利用离心力进行左向推力面润滑;(3) The lubricating oil entering the right oil inlet pipe uses gravity and centrifugal force to divide the lubricating oil in the oil inlet pipe: a part uses gravity to guide the lubricating oil into the bearing pad surface for bearing pad lubrication, and a part uses centrifugal force to lubricate the left thrust surface;
(4)进入左进油管的润滑油利用重力和离心力将润滑油在进油管道内进行分流:一部分利用重力将润滑油导入轴瓦面轴瓦润滑,一部分利用离心力进行右向推力面润滑;(4) The lubricating oil entering the left oil inlet pipe uses gravity and centrifugal force to divide the lubricating oil in the oil inlet pipe: one part uses gravity to guide the lubricating oil into the bearing pad surface for bearing pad lubrication, and the other part uses centrifugal force to lubricate the right thrust surface;
(4)润滑油分别对轴瓦和推力面进行润滑后通过回油管道汇入轴承座油池;(4) The lubricating oil lubricates the bearing bush and the thrust surface respectively, and then flows into the oil pool of the bearing seat through the oil return pipeline;
(5)流入油池的润滑油与未参与循环的润滑油一起经冷却器对进行冷却,实现冷热油分开;(5) The lubricating oil flowing into the oil pool and the lubricating oil not participating in the circulation are cooled by the cooler to realize the separation of cold and hot oil;
(6)经冷却后的润滑油重新参与润滑循环。(6) The lubricating oil after cooling participates in the lubrication cycle again.
本发明的实施解决了国内外针对大型低速自润滑滑动轴承机械润滑技术领域的一项技术难题,利用本发明可以改善大型滑动轴承在倾斜工作条件下的推力面润滑和冷却方法。利用随轴转动的供油装置对推力面进行反向润滑和润滑油有效冷却,可以保证轴瓦在倾斜的状态下形成连续稳定的油膜润滑,提高了轴承的可靠性,避免大型球磨机、回转窑、船舶推进电机和冷却机等大型设备由于轴承故障造成的损失。The implementation of the invention solves a technical problem in the field of mechanical lubrication of large-scale low-speed self-lubricating sliding bearings at home and abroad, and the method of thrust surface lubrication and cooling of large-scale sliding bearings under inclined working conditions can be improved by using the invention. Use the oil supply device that rotates with the shaft to carry out reverse lubrication on the thrust surface and effective cooling of the lubricating oil, which can ensure the continuous and stable oil film lubrication of the bearing pad in the tilted state, improve the reliability of the bearing, and avoid large ball mills, rotary kilns, Loss of large equipment such as ship propulsion motors and coolers due to bearing failure.
附图说明Description of drawings
图1为本发明涉及的润滑方法冷却方式示意图。Fig. 1 is a schematic diagram of the cooling mode of the lubrication method involved in the present invention.
图2为本发明涉及的左推力面润滑方法示意图。Fig. 2 is a schematic diagram of the left thrust surface lubrication method involved in the present invention.
图3为本发明涉及的右推力面润滑方法示意图。Fig. 3 is a schematic diagram of the method for lubricating the right thrust surface of the present invention.
图4为本发明涉及冷却方式示意图。Fig. 4 is a schematic diagram of the cooling method involved in the present invention.
具体实施方式Detailed ways
下面结合附图对本发明的实施例作详细说明:本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below in conjunction with the accompanying drawings: the present embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and processes are provided, but the protection scope of the present invention is not limited to the following implementations example.
如图1所示,本实施例涉及的在非水平工作状态下的润滑和润滑油冷却方法,安装在主轴上的左右对称甩油盘叶轮1随轴转动,将润滑油从轴承油池2内带入轴瓦3顶部后,经刮油板4分别导入左右进油管5,利用重力和离心力分别对轴瓦推力面6和轴瓦3内径进行润滑,润滑油对轴瓦和推力面进行润滑通过回油管道7汇入轴承油池2与未参与润滑的润滑油一起经冷却器8对流入油池的润滑油进行冷却后,重新参与润滑循环。As shown in Figure 1, in the method of lubricating and lubricating oil cooling in non-horizontal working conditions involved in this embodiment, the left and right symmetrical
如图2,3所示,本实施例采取反向供油润滑和冷热油分开的冷却方式:左边甩油盘叶轮1和刮油板4带入的润滑油通过左边进油管道5提供给右边的推力面6;相反,右边甩油盘叶轮1和刮油板4带入的润滑油通过右边进油管道5提供给左边的推力面6;润滑油对轴瓦3和推力面6进行润滑通过回油管道7汇入油池2,并经图4所示的冷却器8对流入油池的润滑油进行有效冷却,冷却温度低入65℃,以保证轴承在倾斜的情况下推力面得到充分润滑和冷却,形成连续油膜。从而克服原来利用外动力供油(油泵供油)的缺陷,提高了轴承的可靠性,避免大型球磨机、回转窑、船舶推进电机和冷却机等大型设备由于轴承故障造成的损失。As shown in Figures 2 and 3, this embodiment adopts the cooling method of reverse oil supply lubrication and separate cold and hot oil: the lubricating oil brought in by the left
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101592183B (en) * | 2009-06-30 | 2011-08-10 | 郭溪泉 | Method for designing sliding pair of tapered roller bearing of speed increaser of aerogenerator |
CN105443429A (en) * | 2014-08-06 | 2016-03-30 | 沈阳透平机械股份有限公司 | Compact non-backing plate double oil-film damp bearing and manufacturing method thereof |
CN107420439A (en) * | 2016-08-12 | 2017-12-01 | 中国船舶重工集团公司第七〇二研究所 | A kind of propulsion electric machine bearing |
CN109340268A (en) * | 2018-10-31 | 2019-02-15 | 中船动力研究院有限公司 | A kind of bearing support assembly |
-
2006
- 2006-12-21 CN CN 200610147638 patent/CN1995772A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101592183B (en) * | 2009-06-30 | 2011-08-10 | 郭溪泉 | Method for designing sliding pair of tapered roller bearing of speed increaser of aerogenerator |
CN105443429A (en) * | 2014-08-06 | 2016-03-30 | 沈阳透平机械股份有限公司 | Compact non-backing plate double oil-film damp bearing and manufacturing method thereof |
CN107420439A (en) * | 2016-08-12 | 2017-12-01 | 中国船舶重工集团公司第七〇二研究所 | A kind of propulsion electric machine bearing |
CN109340268A (en) * | 2018-10-31 | 2019-02-15 | 中船动力研究院有限公司 | A kind of bearing support assembly |
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