Embodiment
The invention provides a kind of negative light resistance agent composition (a sensing optical activity pi material), its coverlay that can be used in the flexible printed wiring board is solder flux shielding (Solder Mask) to protect copper cash fragile on soft board, also can be used as during assembling.
Negative light resistance agent composition of the present invention is contained in the pi that a) has formula (I) in the solvent; B) contain the unsaturated ethylene thiazolinyl monomer of the 3rd amido; And c) the light initiator, wherein the amount of light initiator is 0.1~30% of this pi (I) solid weight, the amount of this monomer be the contained carboxylic acid group of pi (I) molal quantity 70~130%, preferable, 90~110%,
In the formula (I)
Ar
1Be the tetravalence base;
Ar
2Be bivalent radical;
Ar
3For containing carboxylic acid group's bivalent radical;
Ar
4For containing-CH
2-C (OH) H-CH
2The bivalent radical of-O-C (O)-C (R)=CH base, wherein R is H or methyl;
M+n+o=1,0.1≤n+o≤0.6, and n: o=9: 1~4: 6, preferable, n: o=3: 1~1: 1.
Preferable, m=0.3~0.7.
Preferable, Ar
3For
Or
Preferable, Ar
4For
R wherein
*For-CH
2-C (OH) H-CH
2-O-C (O)-C (R)=CH, wherein R is H or methyl.
Preferable, this monomer is the 3rd amido C1~C4 Arrcostab of acrylic or methacrylic acid, or N-(the 3rd amido C1-C4 alkyl) acrylamide or Methacrylamide.
Preferable, Ar
1Be to be selected from
Preferable, Ar
2Be to be selected from
Wherein m is 1~20 integer, and X
1For
-O-,-S-,-C(CF
3)
2-,-C(CH
3)
2-
Wherein m is 1~20 integer, and Z is H or methyl.
A kind of method that is suitable for preparing the pi (a) of negative light resistance agent composition of the present invention comprises the following step:
Dicarboxylic anhydride, first kind of diamines and second kind of diamines are reacted, to form polyamic acid (polyamic acid), wherein this second kind of diamines contains the carboxylic acid group, and wherein this dicarboxylic anhydride and first kind of diamines can be the dicarboxylic anhydride that the preparation method used always and the diamines of present pi;
Add a high boiling solvent and in the reaction mixture that contains polyamic acid, carry out the chemical cyclization of polyamic acid, to form pi, wherein the temperature of this high boiling solvent and chemical cyclization can be at present and is equipped with the inferior acid amides dust head of institute of hot polymerization with chemical cyclisation legal system; And
Add acrylic or methacrylic acid glycidyl ester (glycidyl (meth) acrylate) in the reaction mixture that contains pi and the contained temperature of part carboxylic acid group between 60~130 ℃ of this glycidyl and pi reacted, so on the main chain of pi, form
-CH
2-C (OH) H-CH
2-O-C (O)-C (R)=CH side chain, wherein R is H or methyl, wherein if temperature of reaction too Gao Zehui the two keys of C=C are opened and are formed crosslinked (Crosslinking), can add an inhibitor in case of necessity and suppress this crosslinked generation.
The COOH base and the acrylic or methacrylic acid glycidyl ester of 10~60% in the COOH group on the pi main chain side group form covalency bond-COOR
*, if surpass COOH base formation covalency bond-COOR of 60%
*, then the development time of negative light resistance agent composition of the present invention can be long; If be lower than 10% not anti-developer solution, (residual film thickness) is not good for sensitivity variation and thickness conservation rate.
In the pi of above-mentioned preparation, further add and have the 3rd amido and the monomer (b) of the two keys of C=C and the preparation that light initiator (c) can be finished negative light resistance agent composition of the present invention, can add in case of necessity solvent for example N-methyl-2-than pyrrolidone (N-methyl-2-pyrrolidone; NMP), N,N-dimethylacetamide (N, N-dimethylacetamide; DMAc), gamma-butyrolacton (γ-butyrolactone; GBL), dimethylbenzene (Xylene), toluene (Toluene) are adjusted the stickiness of composition to degree that is fit to coating or required concentration.
The monomer (b) that has the two keys of the 3rd amido and C=C is because the 3rd amido can form " salt bridge (salt bridge) " with COOH and help to shorten development time and can increase sensitivity, and it can be array structure person under the tool or its mixing, but is not limited thereto:
The mol ratio (mole ratio) that has COOH base residual on the main chain of its adding proportions of monomer of the two keys of the 3rd amido and C=C and pi is 1: 1.
Negative light resistance agent composition of the present invention is for increasing the acrylate (multi-functional acrylate) that its cross-linking density can additionally add multiple functional radical again, Ethylene glycol dimethacrylate (ethyleneglycoldimethacrylate) for example, the EO of bisphenol-A modifies diacrylate (bisphenol A EO-modifieddiacrylate) (n=2~50), and (EO is oxirane (ethyleneoxide), n is the molal quantity of the oxirane that added), the EO of Bisphenol F modifies diacrylate (bisphenol F EO-modified diacrylate), three acrylic acid, three methanol-based propane esters (trimethylolpropane triacrylate), pentaerythritol triacrylate (pentaerythritol triacrylate), three (2-hydroxyethyl) isocyanates triacrylate (tris (2-hydroxyethyl) isocyanurate triacrylate) etc., but be not limited to above-described acrylate.Its addition is no more than 30% of pi solid weight, can make its flame resistance and mechanical property variation if surpass 30%.Preferable, its addition is higher than 10%, if be lower than 10% lifting of failing to help cross-linking density, and more not anti-developer solution.
Light initiator (c) can produce free radical after exposure, and impels the monomer crosslinked of the two keys of tool C=C.The exposure wavelength of light initiator is preferably 350nm~450nm.If exposure wavelength is outside this scope, then its optical efficiency is bad easily causes monomer crosslinked deficiency.Smooth initiator of the present invention (c) comprises (but being not limited to) the following stated:
Two (2,4,6-trimethylbenzene methyl)-phenylphosphine oxide
(bis (2,4,6-trimethylbenzoyl)-phenylphosphineoxide), 2-benzyl-2-dimethylamino-1-1 (4-good fortune quinoline phenyl)-butanone
(2-benzyl-2-dimethylamino-1-1 (4-morpholinophenyl)-butanone), (2,4,6-trimethylbenzene methyl) diphenyl phosphine oxide ((2,4,6-trimethyl benzoyl) two (.eta.5-2 diphenyl phosphine oxide),, 4-encircles penta 2-1-thiazolinyl)-two (2,6-two fluoro-3-(1H-pyrroles-1-yl) phenyl titanium
(bis (.eta.5-2,4-cyclopentadien-1-yl)-bis (2,6-dufluoro-3-(1H-pyrrol-1-yl)-phenyltitanium), 4,4 '-two (dimethylamino) diphenylketone (4,4 '-bis (dimethylamino) benzophenone), 4,4 '-two (diethylin) diphenylketone (4,4 '-bis (diethylamino) benzophenone), N-diethylamino phenyl alcohol radical amine (N-phenyldiethanolamine).The addition of light initiator (c) is 0.1~30% of a pi solid weight, then can destroy its thermostability too much if add, sensitivity deficiency then very little, and it is 3~10% more in right amount.
One is fit to use the micro-photographing process of negative light resistance agent composition of the present invention as follows: (i) negative light resistance agent composition is utilized rotary coating or alternate manner coat on the suitable base material; (ii) roasting in advance; (iii) exposure; (iv) develop; And (the pi pattern of the v) hard roasting back gained that develops.For example a copper clad laminate, flexible printed wiring board (FCCL), silicon substrate, glass or ito glass on the suitable base material in above-mentioned step (i); And above-mentioned alternate manner is coated with for example roller rubbing method (roller coating), half tone rubbing method (screencoating), a pouring curtain rubbing method (curtain coating), immersion plating (dip coating) and spray coating method (spraycoating), but is not limited to above-mentioned coating process.This step pre-roasting (prebake) (ii) is included in 70~120 ℃ and bakes several minutes down in advance to steam the solvent that removes wherein.The exposure (iii) of this step comprise will be in advance roasting base material under a light shield with by the actinic ray exposure, above-mentioned actinic ray for example can be used as photoactinic light source etc. for x-ray, electron beam ray, ultraviolet light ray, visible light ray or other.
Being added by an alkaline water developer through substrates coated after the exposure given development (iv), can obtain a photoresistance figure.Above-mentioned alkaline water developer comprises an alkaline solution, for example be inorganic base (potassium hydroxide, NaOH), primary amine (ethamine), secondary amine (diethylamine), tertiary amine (triethylamine), quarternary ammonium salt (Tetramethylammonium hydroxide (tetramethylammonium hydroxide, be called for short TMAH), wherein be preferably the developer that contains the Tetramethylammonium hydroxide composition.Development can be by soaking, spraying or cover liquid or use other method to finish.After the photoresistance figure after the development is subsequently via washed with de-ionized water, (v) remaining solvent is driven away and get final product at 180~300 ℃ of carry out down hard roasting.
The present invention will add by following preferred embodiment to give and further specify, and it as illustrative purposes only but not be used to limit the scope of the invention.
The formula that is calculated as follows of thickness conservation rate (film residual rate):
Thickness conservation rate (%)=[(thickness after hard the baking)/(thickness after pre-the baking)] * 100%
Medicine:
Dicyclo [2,2,2] suffering-7-thiazolinyl-2,3,5,6-tetrabasic carboxylic acid dicarboxylic anhydride
(bicyclo[2,2,2]oct-7-ene-2,3,5,6-tetracarboxylic dianhydride)(B1317)
Two (3,4-two carboxy phenyls) ether dianhydride (bis (3,4-dicarboxyphenyl) ether dianhydride (ODPA))
3,3 ', 4,4 '-benzophenone tetrabasic carboxylic acid dicarboxylic anhydride (3,3 ', 4,4 '-benzophenone tetracarboxylicdianhydride (BTDA))
3,3 ', 4,4 '-two benzene tertacarbonic acid's dicarboxylic anhydrides (3,3 ', 4,4 '-biphenyl tetracarboxylic dianhydride (BPDA))
3,5-diamines yl benzoic acid (3,5-diaminobenzoic acid (DABZ))
4,4 '-oxygen diphenylamine (4,4 '-Oxydianiline (ODA))
4,4 '-two (3-amido phenoxy group) diphenyl sulfone (4,4 '-bis (3-aminophenoxy) diphenyl sulfone (m-BAPS))
2,2-two (4-(4-amido phenoxy group) phenyl) propane (2,2-bis (4-(4-aminophenoxyl) phenyl) propane (BAPP))
Diamine propyl group tetramethyl disiloxane (bisaminopropyltetramethyldisiloxane (Siloxane248))
Glycidyl methacrylate (glycidyl methacrylate (GMA))
N-N-methyl-2-2-pyrrolidone N-(N-methyl-2-pyrrolidone; NMP)
Embodiment
Embodiment 1
Use is equipped with 500 milliliters three neck round-bottomed flasks of a mechanical stirrer and nitrogen inlet, and the NMP that add the BAPP of the DABZ of 11.41 g (75 mMs), 30.79 g (75 mMs) and add 330 grams add and give dissolving.Solution after the dissolving is added into the B1317 of 24.5708 grams (99 mM) under 0 ℃ of ice bath, stir add again after 2 hours 15.95 the gram (50 mM) BTDA and under room temperature, stirred again 4 hours, heat up after adding 70 dimethylbenzene that restrain, the azeotropic that has water and dimethylbenzene in the time of 160 ℃ produces.Treat to stir 5 hours down in 180 ℃ after wherein dimethylbenzene is run out of fully, cooling subsequently can obtain sticky unmodified PI solution V-1 again.Get V-1 solution 80 grams, the quinhydrones (Hydroquinone) that adds 1.09 gram GMA, 0.08 gram is used as inhibitor (inhibitor), under 100 ℃, stir the companion and can get sticky PI solution PI-1 in 12 hours, with the pentaerythritol triacrylate (pentaerythritol triacrylate) of 3.2 grams, the monomer N-[3-dimethylamine that contains the 3rd amido of 1.31 grams] propyl group] Methacrylamide
(N-[3-(dimethylamino) propyl] methacrylamide) and the 1.6 light initiators that restrain two (2,4,6-trimethylbenzene methyl)-(bis (2 for phenylphosphine oxide, 4,6-trimethylbenzoyl)-phenylphosphineoxide) make it evenly mixed, can get a sensing optical activity pi PSPI-1, utilize scraper PSPI-1 evenly to be coated on the Copper Foil of 1 OZ then, and via hot-air oven under 120 ℃, 5 minutes soft roasting program
(pre-bake) after, just can obtain the sensitization pi film that a thickness is about 20 μ m.(its measured wavelength is thrown about 1000mJ/cm between 250~400nm) then above-mentioned Copper Foil through coating PSPI-1 to be utilized the mercury-arc lamp of a filtered
2Energy exposed, again with tetramethyl ammonium hydroxide (the tetramethylammonium hydroxide of 3% (percentage by weight); TMAH) ethanolic solution that is made into is a developer, under 35 ℃, developed with the ultrasonic oscillator, development time is 120 seconds, cleaned 30 seconds with ethanol again, dry up with air cannon, carry out under 230 ℃ subsequently baking (post-curing) 30 minutes firmly in heated-air circulation oven, just can obtain a pi pattern, thickness is 18um.And this figure is compared with the thickness of its original coating in the hard roasting back of developing, and has 90% thickness conservation rate, can be observed live width and the pitch pattern that resolution is 30 μ m by optical microscope.
Embodiment 2
Get the unmodified PI solution V-1 among 80 embodiment 1 that restrain, the quinhydrones that adds 0.55 gram GMA, 0.08 gram again is used as inhibitor, stirs the companion and can get sticky PI solution PI-2 in 12 hours under 100 ℃.Pentaerythritol triacrylate with 3.2 grams, 1.97 the monomer N-[3-dimethylamine that contains the 3rd amido of gram] propyl group] Methacrylamide and the 1.6 light initiators that restrain two (2,4,6-trimethylbenzene methyl)-phenylphosphine oxide and PI solution PI-2 are evenly mixed, can get a sensing optical activity pi PSPI-2.Utilize scraper that PSPI-2 is evenly coated on the Copper Foil of 1 OZ then, and via hot-air oven under 120 ℃, after 5 minutes the soft roasting program, just can obtain the sensitization pi film that a thickness is about 20 μ m.(its measured wavelength is thrown about 1000mJ/cm between 250~400nm) then above-mentioned Copper Foil through coating PSPI to be utilized the mercury-arc lamp of a filtered
2Energy exposed, and be developer with the ethanolic solution of the TMAH of 3 weight %, under 35 ℃, developed with the ultrasonic oscillator, development time is 90 seconds.Cleaned 30 seconds with ethanol, dry up with air cannon, carried out under 230 ℃ in heated-air circulation oven subsequently roasting 30 minutes firmly, just can obtain a pi pattern, thickness is 17um.And this figure is compared with the thickness of its original coating in the hard roasting back of developing, and has 85% thickness conservation rate, can be observed live width and the pitch pattern that resolution is 30 μ m by optical microscope.
Embodiment 3
Sensing optical activity pi PSPI-1 solution among the embodiment 1 is evenly coated on the release PET film, under 120 ℃, after 4 minutes the soft roasting program, just can be obtained the sensitization pi film that a thickness is about 20 μ m via hot-air oven.With above-mentioned PET film, utilize the pressing machine then at 120 ℃ of temperature, pressure 50Kgf/mm through coating PSPI
2Down, it is pressed on the Copper Foil of 1 OZ, the PET film is torn off, obtain having the Copper Foil of PSPI film, then (its measured wavelength is thrown about 1000mJ/cm between 250~400nm) with the mercury-arc lamp of a filtered
2Energy exposed, and be developer with the ethanolic solution of the TMAH of 3 weight %, under 35 ℃, developed with the ultrasonic oscillator, development time is 120 seconds.Cleaned 30 seconds with ethanol again, dry up, in heated-air circulation oven, carried out under 230 ℃ subsequently roasting 30 minutes firmly, just can obtain a pi pattern with air cannon.Resulting pattern has live width and the spacing that resolution is 30 μ m, and thickness is 18 μ m.And this figure is compared with the thickness of its original coating in the hard roasting back of developing, and has 90% thickness conservation rate.
Comparative example 1
Get the unmodified PI solution V-1 among 80 embodiment 1 that restrain, the quinhydrones that add 2.19 gram GMA, 0.08 gram are used as inhibitor, stir the companion and can get sticky PI solution PIC-1 in 12 hours under 100 ℃.The pentaerythritol triacrylate of 3.2 grams and two (2,4,6-trimethylbenzene the methyl)-phenylphosphine oxide of light initiator and the PIC-1 of 1.6 grams are mixed evenly, can get a sensing optical activity pi PSPIC-1.Utilize scraper that PSPIC-1 is evenly coated on the Copper Foil of 1 OZ then, and via hot-air oven under 120 ℃, after 5 minutes the soft roasting program, just can obtain the sensitization pi film that a thickness is about 20 μ m.(its measured wavelength is thrown about 1000mJ/cm between 250~400nm) then above-mentioned Copper Foil through coating PSPI to be utilized the mercury-arc lamp of a filtered
2Energy exposed, and be developer with the ethanolic solution of the TMAH of 3 weight %, under 35 ℃, developed with the ultrasonic oscillator.Surpass 200 seconds at development time, (can not form clean pattern) still can't develop successfully.
Comparative example 2
Get PI-1 solution 80 grams among the embodiment 1, add the pentaerythritol triacrylate of 3.2 grams and two (2,4,6-trimethylbenzene the methyl)-phenylphosphine oxide of light initiator of 1.6 grams again and make it evenly mixed, can get a sensing optical activity pi PSPIC-1.Utilize scraper that PSPIC-1 is evenly coated on the Copper Foil of 1 OZ then, and via hot-air oven under 120 ℃, after 5 minutes the soft roasting program, just can obtain the sensitization pi film that a thickness is about 20 μ m.(its measured wavelength is thrown about 1000mJ/cm between 250~400nm) then resulting Copper Foil through coating PSPI to be utilized the mercury-arc lamp of a filtered
2Energy exposed, and be developer with the ethanolic solution of the TMAH of 3 weight %, under 35 ℃, developed with the ultrasonic oscillator.After development time surpasses 200 seconds, the success of still can't developing.
Comparative example 3
Get the unmodified PI solution V-180 gram among the embodiment 1, the pentaerythritol triacrylate that adds 3.2 grams again, 2.63 the monomer N-[3-dimethylamine that contains the 3rd amido of gram] propyl group] Methacrylamide and the 1.6 light initiators that restrain two (2,4,6-trimethylbenzene methyl)-phenylphosphine oxide makes it mixed evenly, can get a sensing optical activity pi PSPIC-3.Utilize scraper that PSPIC-3 is evenly coated on the Copper Foil of 1 OZ then, and via hot-air oven under 120 ℃, after 5 minutes the soft roasting program, just can obtain the sensitization pi film that a thickness is about 20 μ m.(its measured wavelength is thrown about 1000mJ/cm between 250~400nm) then resulting Copper Foil through coating PSPI to be utilized the mercury-arc lamp of a filtered
2Energy exposed, and be developer with the ethanolic solution of the TMAH of 3 weight %, under 35 ℃, developed with the ultrasonic oscillator, development time is 90 seconds, cleaned 30 seconds with ethanol again, dry up with air cannon, in heated-air circulation oven, carried out under 230 ℃ subsequently roasting 30 minutes firmly, just can obtain a pi pattern.The pattern that is obtained has live width and the spacing that resolution is 30 μ m, and thickness is 10 μ m.And this figure is compared with the thickness of its original coating in the hard roasting back of developing, and has 50% thickness conservation rate.
Following table 1 is listed the result of embodiment 1 to comparative example 3.
Table 1
|
Embodiment 1 and 3 |
Embodiment 2 |
Comparative example 1 |
Comparative example 2 |
Comparative example 3 |
GMA/ unmodified PI-the COOH mol ratio |
0.5 |
0.25 |
1 |
0.5 |
0 |
The 3rd amido/unmodified PI-the COOH mol ratio |
0.5 |
0.75 |
0 |
0 |
1 |
Development time (sec) |
120 |
90 |
>200 |
>200 |
<90 |
Remaining thickness % |
90 |
85 |
Can't develop |
Can't develop |
50 |
Following table 2 is listed the character of embodiment 1 formed pi pattern.
Table 2
Character |
Embodiment 1 |
Method of testing |
Exposure energy |
1000mJ/cm
2 |
|
Pulling strengrth |
10kgf/mm
2 |
ASTM D882 |
Elongation |
4.9% |
ASTM D882 |
Resolution |
<30μm |
Electron microscope |
Deflection degree (MIT, R=0.8) |
485,631,670 |
IPC-TM-650(2.4.3) |
Cohesiveness |
5lb/in |
180 °, uneven surface (F2-WS) |
Thickness |
20μm |
|
5% thermogravimetric loss/Tg thermal expansivity CTE (ppm, 30~200 ℃) |
319.6℃/224.6℃ 68.6 |
TGA/TMA |
DK/Df |
3.7/0.023 |
|
Anti-weldering (300 ℃ * 10 seconds) |
By |
|