Spray cyclone bed type gas liquid solid tri-phase reactor
Technical field
The invention belongs to the phase reactor technical field, be specifically related to a kind of spray cyclone bed type gas liquid solid tri-phase reactor that is used for the slurries pond of large-scale wet process of FGD.
Background technology
SO is finished in wet desulphurization in the absorption tower
2Absorption, and in the slurries pond, finish SO
2Oxidation and curing.The slurries pond is the vitals that gas-solid mixture absorbs gas, bearing separating of gas and absorption liquid, the neutralization of absorption liquid, vital tasks such as gypsum oxidation and crystallization, its ruuning situation have directly determined the mass concentration of absorption liquid, the situation that chemical reaction carries out and the quality of discharging material.
The main function in slurries pond is: the modulation slurries: the fresh water of fresh agstone (or limestone slurry) and supply needs at first fully to mix in stock tank, and allotment becomes the desulfurization slurry of suitable concn and composition; Oxidation CaSO
3: oxidation air is directly imported the slurries pond, with the slurries that fall after rise in the absorption tower (because of with SO
2Reaction generates a large amount of CaSO
3) carry out oxidation reaction, with CaSO
3Be oxidized to CaSO
4, can this link not only is related to realize fully that solid sulphur is (the CaSO of easy decomposition
3Be converted into stable CaSO
4), also be directly connected to the situation of slurries pipeline scale; Regulate slurry pH value and other composition: the input situation of the equilibrium condition of various materials and additive will determine pH value and other composition of the slurries that circulate in the slurries pond in system, and the pH value of slurries is directly connected in the absorption tower SO
2Absorbability, also influence CaSO
3The carrying out of oxidation reaction, the adjusting of pH value need be carried out in the slurries pond; Liquid-solid separation: because gypsum must crystallization and grows to certain particle diameter, could be as qualified byproduct discharge, other impurity (mainly is CaCO in the calcium plaster that also will guarantee simultaneously to discharge
3And CaSO
3) content be within the restricted portion, at this moment, must rationalization liquid-solid separation process in the slurries pond, guarantee the sorting quality of gypsum particle; The conditioned reaction thing time of staying: in the design of the slurries pond of wet desulphurization, there are three important time of staying to be guaranteed, the one, as the time of staying of limestone particle in system of desulfurizing agent, because lime stone is a kind of indissoluble material, under solutions of weak acidity, approximately need 8~14 hours molten finishing that just can disappear, in system, have the sufficient time of staying could guarantee that lime stone fully participates in desulphurization reaction so must guarantee it; The 2nd, enter the time of staying of the loop slurry on absorption tower, because the slurries that fall after rise are to absorbing SO from the absorption tower
2Be a kind of near saturated state, must in the slurries pond, stop time enough, make SO
3 2-Fully be converted into other composition (as the CaCO of solid phase
3, CaSO
4Or SO
4 2-), could possess absorption SO again
2Ability and enter the absorption tower once more; The 3rd, as the time of staying of oxidation air in system of oxidant, oxygen is not a kind of gas soluble in water, could participate in CaSO and oxygen must be dissolved in slurries
3Oxidation reaction, so must guarantee that oxidation air has enough time of staying in stock tank, could guarantee oxidation reaction carry out the degree of depth and oxidation air has higher utilization rate.More than three kinds of time of staying coupling mutually also, to guarantee fully finishing of various desulfurization, desulfurization reaction; System buffer: each parameter of desulphurization system is constantly to change at run duration, load variations such as station boiler causes exhaust gas volumn to change, the ature of coal variation of burning causes smoke components to change, the composition of agstone changes and the variation of the various parameters that other possible situation of whole system causes, and under the situation that these parameters change, whole system should be stable rather than responsive, guarantee the desulfurization degree of flue gas, discharge the quality of calcium plaster and the stable operation of system itself, at this moment, the pH value of slurries, the slurries main component, obvious variation should not take place in the particle diameter of solid phase particles and distribution situation etc., just need guarantee by the physical buffer and the chemical buffer capacity in slurries pond self.
In the wet desulfurization system, the slurries pond also is the higher parts of fault rate, in the strength of materials, overflowing with all many-sides such as engineering efficient of damping, slurries is installed remains in problem.Traditional slurries pond is to adopt churned mechanically bubbling bed reactor, oxidation air is imported from bottom, slurries pond or agitator the place ahead by the air input pipe, adopts the general stock tank of vertical agitator only to arrange an agitator, and flow field structure is simple relatively, the solid phase sorting is good, still.For the boiler unit more than the 300MW, the diameter of propeller blade of agitator is more than 10 meters and even 15 meters, itself structure heaviness not only, and arrange for the absorption tower of slurries pond top and to bring certain difficulty, must adopt the arranged off-centre mode of absorption tower and slurries pond decentraction this moment, perhaps must adopt Double-Tower Structure; Adopt sidewall mechanical agitation mode, the number of agitator can increase, but the situation of whole slurries pond flow field is very complicated, be difficult to take into account the problem of solid phase sorting, and the force-bearing situation of stock tank wall is not good, be sealed with certain difficulty, the situation generation that has slurries to leak often between rotating shaft simultaneously and the stock tank wall.
The main shortcoming of this reactor is: owing to will look after the sorting of solid phase, churned mechanically flow velocity can not very high about 50r/min, the bubble of oxidation air is a kind of state that freely floats basically, gas-liquid mixed is strong inadequately, oxidation reaction speed is relatively slow, and in a single day break down, the utilization rate of oxidation air is lower than 30%; Desulfurizing tower belongs to large-scale reaction unit, and mechanical agitator is when maximizing, and the structure heaviness, is difficult to layouts, fault rate height, inconvenient maintenance and necessary shutdown maintenance.
Summary of the invention
The objective of the invention is to overcome the shortcoming of above-mentioned prior art, a kind of mechanical agitation parts that need not are provided, can prevent the spray cyclone bed type gas liquid solid tri-phase reactor of fouling, wearing and tearing and other mechanical part fault.
For achieving the above object, the technical solution used in the present invention is: comprise slurry pool, on the wall of slurry pool, respectively be furnished with one or more slurry circulating pump, the inlet of this slurry circulating pump and outlet be the outlet by pipeline and slurries pond and send into mouth and be connected respectively, the pipeline of sending into mouthful also is connected with the oxidation air pipeline, and outlet and send into mouthful to cut angle with four jiaos of slurry pool or four walls be 5 °~40 °.
Because the present invention uses some circulating pumps, slurries in the slurry pool are extracted out from four jiaos or four wall positions, after the acceleration of circulating pump, form the multiply high-speed jet and around slurry pool, tangentially spray into slurry pool, drive the whole rotation of slurry pool, substituted the stirring action of mechanical blade agitator slurry pool.Whole flow field forms stable single rotational flow field haply, can control the assorting room of solid phase particles comparatively easily.And oxidation air directly drops in the spout of high-speed jet, liquid and gas have very big speed difference, liquid phase at a high speed smashes bubble, strengthened the mixing between the gas-liquid greatly, can improve gas liquid reaction intensity, in addition, gas phase forms the track of screw rather than the state that freely floats in stock tank, the time of staying of bubble in stock tank can be prolonged, thereby improve the utilization rate of oxidation air, and the present invention only need use some circulating pumps and connecting pipe, arrangement convenience is flexible, save heavy mechanical agitation blade, very helped the maximization of reactor.
Description of drawings
Fig. 1 is an overall structure schematic diagram of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
Referring to Fig. 1, the present invention includes slurry pool 1, on the wall of slurry pool 1, respectively be furnished with a slurry circulating pump 2, system's when operation slurries are drawn to be delivered to by slurry circulating pump 2 by outlet 3 and are sent into mouthfuls 4 and reenter slurry pool 1, the outlet 3 of slurry pool 1 is 5 °~40 ° with sending into mouth 4 with four jiaos of slurry pool 1 or the corner cut of four walls, can form the two-layer of current in slurry pool 1 after being provided with according to this angle horizontally rotates, thereby the turbulence that realizes the solution-air two-phase mixes, this situation is similar to the corner tangential firing in the suspension firing stove, thereby reaches the Expected Results of stirring.
When if the diameter of slurry pool is bigger, the present invention is furnished with many slurry circulating pumps 2 on four jiaos of slurry pool 1 or wall, and these many slurry circulating pumps 2 are on same horizontal plane.
If slurry pool 1 is when higher, the present invention is furnished with many slurry circulating pump 2 on the short transverse of the wall upper edge of slurry pool 1 slurry pool 1.
The present invention has multiply high-speed gas-liquid mixing jet tangentially to spray into slurry pool 1 around slurry pool 1, and the momentum of these jets is enough to drive slurry pool 1 whole rotation, and the gas-liquid two-phase mixing is strong, also satisfies the needs of slurry pool 1 mass transfer; Gas-liquid-solid three phase flow in the slurry pool 1 is eddy flow on the whole, can keep stronger liquid-solid mixing intensity, and form rational solid phase layering, realizes the reasonable sorting to solid phase particles; There is not mechanical agitator, but can be by regulating effluxvelocity, the concentration of dynamic adjustments solid phase and size distribution make it to reach the requirement of grain sorting.The gas of participation reaction is promptly sent in the mouth 4 from efflux nozzle and is fed, and gas-liquid phase velocity difference is big, and gas is forced to pulverize and is minute bubbles, and specific area is big, the time of staying is long, and gas liquid reaction is strong.Also can be as required in slurry pool 1 bottom or send into outside mouthfuls 4 and feed gas, be easy to realize repacking to existing equipment.