CN1946278A - Heat exchanger, method of manufacturing heat exchanger, liquid cooling system, light source device, projector, electronic device unit, and electronic equipment - Google Patents
Heat exchanger, method of manufacturing heat exchanger, liquid cooling system, light source device, projector, electronic device unit, and electronic equipment Download PDFInfo
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Abstract
本发明提供在叠层薄板形成多个微细流路时,良好地接合各薄板的热交换器,热交换器的制造方法,液冷系统,光源装置,投影机,电子器件单元及电子设备。具有多个微细流路(11)的热交换器(10)的制造方法,包括:把多个薄板构件(1a~1d)形成为预定的形状的工序,和叠层多个薄板构件(1a~1d)、使之扩散接合的工序。
The present invention provides a heat exchanger, a method of manufacturing the heat exchanger, a liquid cooling system, a light source device, a projector, an electronic device unit, and electronic equipment that are well bonded to each other when forming a plurality of fine flow paths by laminating thin plates. A method of manufacturing a heat exchanger (10) having a plurality of fine flow paths (11), comprising: a step of forming a plurality of thin plate members (1a-1d) into a predetermined shape; 1d) A step of diffusion bonding.
Description
技术领域technical field
本发明涉及具有多个微细流路的热交换器及热交换器的制造方法等。The present invention relates to a heat exchanger having a plurality of fine flow paths, a method of manufacturing the heat exchanger, and the like.
背景技术Background technique
投影机,近年来,谋求小型化、高辉度化、长寿命化、廉价化等。例如,关于小型化,液晶面板(光调制元件)尺寸从对角线为1.3英寸成为0.5英寸左右,正在成为面积比小于1/6的小型化。In recent years, projectors have been pursued for miniaturization, high luminance, long life, low cost, and the like. For example, regarding miniaturization, the size of a liquid crystal panel (light modulation element) is reduced from 1.3 inches diagonally to about 0.5 inches, and the area ratio is smaller than 1/6.
作为投影机的光源,通过用作为固体光源的发光二极管(LED:LightEmitting Diode)或激光二极管(LD:Laser Diode),谋求小型化。LED光源等包括电源是小型的,能够瞬时点亮/熄灭,色再现性宽而长寿命等,作为投影机用光源有优点。此外,因为不含水银等有害物质,故从环境保护上来看也是好的。As the light source of the projector, miniaturization is achieved by using a light-emitting diode (LED: Light Emitting Diode) or a laser diode (LD: Laser Diode) as a solid-state light source. LED light sources and the like are advantageous as light sources for projectors, including a small power supply, instant on/off, wide color reproducibility, and long life. In addition, since it does not contain harmful substances such as mercury, it is also good from the viewpoint of environmental protection.
可是,因为随着LED光源等的高辉度化,来自LED光源的发热增大而发光效率降低,故有必要采取发热对策。一般所采用的通过风扇进行的强制空冷方式中冷却效率不充分、风扇的噪声成问题。However, as the luminance of LED light sources and the like increases, heat generation from LED light sources increases and luminous efficiency decreases, so it is necessary to take measures against heat generation. The generally used forced air cooling method with a fan is insufficient in cooling efficiency, and the noise of the fan is a problem.
因此,有用具有液体流通的多个流路的热交换器强制冷却LED光源等的方法。作为这种热交换器,如专利文献1中所示,提出了叠层多个薄板,通过焊接,形成多个流路的方法。Therefore, there is a method of forcibly cooling LED light sources and the like with a heat exchanger having a plurality of flow paths through which liquid flows. As such a heat exchanger, as disclosed in Patent Document 1, a method of laminating a plurality of thin plates and welding them to form a plurality of flow paths has been proposed.
专利文献1: 特开2005-166855号公报Patent Document 1: JP-A-2005-166855 Gazette
但是,在上述技术中,存在着用于薄板的接合的焊料流入到流路,致使堵塞流路的问题。此外,由于薄板间夹着焊料,所以存在着薄板的叠层方向的热传导率大幅度地降低这样的问题。进而,由于夹着与薄板不同的金属,所以电解腐蚀的发生成为问题。However, in the above technique, there is a problem that the solder used for joining the thin plates flows into the flow path and blocks the flow path. In addition, since the solder is interposed between the thin plates, there is a problem that the thermal conductivity in the stacking direction of the thin plates is greatly reduced. Furthermore, since a metal different from the thin plate is interposed, the occurrence of electrolytic corrosion becomes a problem.
发明内容Contents of the invention
本发明是鉴于上述情况而作成的,目的在于提供一种在叠层薄板而形成多个微细流路时,可以良好地接合各薄板的热交换器的制造方法等。The present invention was made in view of the above circumstances, and an object of the present invention is to provide a method of manufacturing a heat exchanger in which thin plates can be satisfactorily bonded when forming a plurality of fine flow paths by laminating thin plates.
在根据本发明的热交换器、热交换器的制造方法、液冷系统、光源装置、投影机、电子器件单元、电子设备中,为了解决上述问题采用以下的手段。In the heat exchanger, the manufacturing method of the heat exchanger, the liquid cooling system, the light source device, the projector, the electronic device unit, and the electronic equipment according to the present invention, the following means are employed to solve the above problems.
第1发明,是具有多个微细流路的热交换器的制造方法,其中包括把多个薄板构件形成为预定的形状的工序,和叠层前述多个薄板构件、使之扩散接合的工序。The first invention is a method of manufacturing a heat exchanger having a plurality of fine flow paths, including the steps of forming a plurality of thin plate members into a predetermined shape, and stacking and diffusion bonding the plurality of thin plate members.
根据本发明,则由于在各薄板构件之间不夹着不同的金属,所以可以良好地进行各薄板构件的接合。此外,可以可靠地避免微细的流路被其他金属堵塞、发生电解腐蚀、发生向薄板的叠层方向的热传导率的降低等不佳状况。According to the present invention, since different metals are not interposed between the thin plate members, the thin plate members can be satisfactorily joined. In addition, it is possible to reliably avoid troubles such as clogging of fine flow paths with other metals, occurrence of electrolytic corrosion, and reduction of thermal conductivity in the lamination direction of thin plates.
此外,前述扩散接合工序包括:交互地配置形成有构成前述微细流路的空隙的多个第1薄板构件和构成前述微细流路彼此之间的分隔壁的多个第2薄板构件,并且在前述第1薄板构件与前述第2薄板构件的叠层方向的两端或一端,配置形成有连通于前述微细流路的贯通孔与连接于该贯通孔的液体输送管的第3薄板构件的工序,和在前述第3薄板构件的除了至少前述液体输送管的区域,按与前述第1薄板构件和前述第2薄板构件的叠层方向大致平行的方向施加压力的工序,所以即使是在施加压力的面形成液体输送管的场合,也可以通过避开此一液体输送管而施加压力,对多个薄板构件附加大致均等的压力,可以实现良好的扩散接合。In addition, the diffusion bonding step includes alternately arranging a plurality of first thin plate members forming voids constituting the fine flow paths and a plurality of second thin plate members constituting partition walls between the fine flow paths. The step of arranging the first thin plate member and the second thin plate member in both ends or one end of the stacking direction in the lamination direction, forming a third thin plate member having a through-hole communicating with the aforementioned fine flow path and a liquid delivery pipe connected to the through-hole, and the process of applying pressure in a direction substantially parallel to the lamination direction of the first thin plate member and the second thin plate member on the region of the third thin plate member except at least the liquid delivery pipe, so even when the pressure is applied In the case where the liquid delivery pipe is formed on the surface, by applying pressure while avoiding the liquid delivery pipe, a substantially equal pressure can be applied to the plurality of thin plate members, thereby achieving good diffusion bonding.
此外,由于其中包括把通过扩散接合而成为一体的前述多个薄板构件切断成多个、单片化成多个热交换器的工序,所以可以大致同时地效率高地制造多个热交换器,因此可以实现廉价的热交换器。In addition, since it includes the process of cutting the above-mentioned plurality of thin plate members integrated by diffusion bonding into a plurality and singulating into a plurality of heat exchangers, it is possible to efficiently manufacture a plurality of heat exchangers substantially at the same time, so it is possible to An inexpensive heat exchanger is realized.
第2发明是具有多个微细流路的热交换器,其中包括,形成有构成前述微细流路的空隙的多个第1薄板构件,和构成前述微细流路彼此之间的分隔壁的多个第2薄板构件,前述多个第1薄板构件与前述多个第2薄板构件交互地扩散接合。The second invention is a heat exchanger having a plurality of fine flow paths, including a plurality of first thin plate members forming voids constituting the fine flow paths, and a plurality of first thin plate members constituting partition walls between the fine flow paths. For the second thin plate member, the plurality of first thin plate members and the plurality of second thin plate members are alternately diffusion bonded.
根据本发明,则由于在各薄板构件之间不夹着不同的金属,所以各薄板构件的接合良好地进行,借此,可以可靠地避免微细的流路被其他金属堵塞,发生电解腐蚀、发生向薄板的叠层方向的热传导率的降低等不佳状况。According to the present invention, since different metals are not interposed between the thin plate members, the joints of the thin plate members are performed well, whereby it is possible to reliably avoid the occurrence of electrolytic corrosion and the occurrence of fine flow paths being clogged by other metals. Defective conditions such as a decrease in thermal conductivity in the lamination direction of thin plates.
此外,由于在前述第1薄板构件与前述第2薄板构件的叠层方向的两端或一端,具有形成有连通于前述微细流路的贯通孔的第3薄板构件,所以可以同时地形成液体的引入口和出水口。In addition, since the first thin plate member and the second thin plate member have a third thin plate member formed with a through-hole communicating with the fine flow path at both ends or one end of the stacking direction, it is possible to simultaneously form the liquid Inlet and outlet.
此外,由于在前述贯通孔的端面形成能够连接液体输送管的管接合部,所以能够容易地安装液体的引入管和出口管。In addition, since the tube joint portion to which the liquid delivery tube can be connected is formed on the end surface of the above-mentioned through hole, the introduction tube and the outlet tube of the liquid can be easily attached.
第3发明是具有与发热部件热接触的吸热器,对前述吸热器供给液体的泵,和使从前述吸热器所排出的液体散热的散热器的液冷系统,其中作为前述吸热器,采用通过第1发明的方法所制造的热交换器,或者采用第2发明的热交换器。The third invention is a liquid cooling system having a heat absorber in thermal contact with a heat-generating component, a pump for supplying liquid to the heat absorber, and a radiator for dissipating heat from the liquid discharged from the heat absorber, wherein the heat absorber As the heat exchanger, the heat exchanger manufactured by the method of the first invention, or the heat exchanger of the second invention is used.
根据本发明,则可以实现即使与发热部件的接触面积小,也有高的热交换效率的液冷系统。According to the present invention, it is possible to realize a liquid cooling system with high heat exchange efficiency even if the contact area with the heat-generating components is small.
第4发明是包括通过供给电流而发光及发热的固体发光光源,和冷却该固体发光光源的液冷部的光源装置,其中作为前述液冷部用第3发明的液冷系统。The fourth invention is a light source device comprising a solid-state light-emitting light source that emits light and heat by supplying current, and a liquid cooling unit for cooling the solid-state light-emitting light source, wherein the liquid cooling system of the third invention is used as the liquid cooling unit.
根据本发明,则由于可以有效地抑制固体发光光源的发热,所以可以实现高辉度的光源装置。According to the present invention, since the heat generation of the solid-state light-emitting light source can be effectively suppressed, a high-intensity light source device can be realized.
第5发明,投影机具有第4发明的光源装置。根据本发明,则可以实现小型且高辉度的投影机。According to a fifth invention, the projector has the light source device according to the fourth invention. According to the present invention, a compact and high-intensity projector can be realized.
第6发明是包括通过供给电流而发热的电子器件,和冷却该电子器件的液冷部的电子器件单元,其中作为前述液冷部,用第3发明的液冷系统。The sixth invention is an electronic device unit including an electronic device that generates heat by supplying electric current, and a liquid cooling unit for cooling the electronic device, wherein the liquid cooling system of the third invention is used as the liquid cooling unit.
根据本发明,则由于可以有效地抑制电子器件发热,所以可以实现处理能力高的电子器件单元。According to the present invention, since heat generation of electronic devices can be effectively suppressed, an electronic device unit with high processing capacity can be realized.
第7发明,电子设备具有第6发明的电子器件单元。根据本发明,则可以实现小型且处理能力高的电子设备。According to a seventh invention, the electronic device has the electronic device unit according to the sixth invention. According to the present invention, a compact electronic device with high processing capability can be realized.
附图说明Description of drawings
图1是表示热交换器的概略构成的图。FIG. 1 is a diagram showing a schematic configuration of a heat exchanger.
图2是表示叠层板的图。Fig. 2 is a diagram showing a laminated board.
图3是表示热交换器的内部结构的变形例的剖视图。Fig. 3 is a cross-sectional view showing a modified example of the internal structure of the heat exchanger.
图4是表示叠层板的变形例的图。Fig. 4 is a diagram showing a modified example of the laminated board.
图5是表示扩散接合之际的向叠层板的压力附加方法的图。Fig. 5 is a diagram showing a method of applying pressure to laminated boards at the time of diffusion bonding.
图6是表示大致同时地制造多个热交换器的方法的图。Fig. 6 is a diagram showing a method of manufacturing a plurality of heat exchangers substantially simultaneously.
图7是表示液冷系统的概略构成的图。FIG. 7 is a diagram showing a schematic configuration of a liquid cooling system.
图8是表示光源装置的概略构成的俯视图。8 is a plan view showing a schematic configuration of a light source device.
图9是光源装置的剖视图。Fig. 9 is a cross-sectional view of the light source device.
图10是表示投影机的概略构成的示意图。FIG. 10 is a schematic diagram showing a schematic configuration of a projector.
图11是表示设置于投影机的液冷系统的管道构成的图。FIG. 11 is a diagram showing a piping configuration of a liquid cooling system provided in a projector.
图12是表示信息处理装置的概略构成的图。FIG. 12 is a diagram showing a schematic configuration of an information processing device.
标号说明Label description
1a…叠层板(第2薄板构件),1b…叠层板(第1薄板构件),1c…叠层板(第3薄板构件),1d…叠层板(薄板构件),2…引入管(液体输送管),3…出口管(液体输送管),10…热交换器,11…流路,12…分隔壁,15…槽部,20…液冷系统,22…液体输送管,24…泵,26…散热器,100…光源装置,120…LED芯片,500…投影机,512、513、514…光源装置,700…电子器件单元,702…CPU,C…水(液体),H…发热体1a...laminated plate (second thin plate member), 1b...laminated plate (first thin plate member), 1c...laminated plate (third thin plate member), 1d...laminated plate (thin plate member), 2...introduction tube (liquid delivery pipe), 3...outlet pipe (liquid delivery pipe), 10...heat exchanger, 11...flow path, 12...partition wall, 15...groove, 20...liquid cooling system, 22...liquid delivery pipe, 24 ...pump, 26...radiator, 100...light source device, 120...LED chip, 500...projector, 512, 513, 514...light source device, 700...electronic device unit, 702...CPU, C...water (liquid), H …heating stuff
具体实施方式Detailed ways
下面,参照附图就本发明的热交换器,热交换器的制造方法,液冷系统,光源装置,投影机,电子器件单元,电子设备的实施形态进行说明。Hereinafter, embodiments of the heat exchanger, the manufacturing method of the heat exchanger, the liquid cooling system, the light source device, the projector, the electronic device unit, and the electronic equipment of the present invention will be described with reference to the accompanying drawings.
〔热交换器〕〔Heat exchanger〕
图1是表示热交换器的概略构成的图,图1(a)是透视图,图1(b)是纵剖视图,图1(c)是横剖视图。Fig. 1 is a diagram showing a schematic configuration of a heat exchanger, Fig. 1(a) is a perspective view, Fig. 1(b) is a longitudinal sectional view, and Fig. 1(c) is a transverse sectional view.
热交换器10是通过叠层多个像铜或铝那样热传导性高的金属的薄板(叠层板1a、1b等)而形成的板状部件,在其内部有多个能够流通水W等液体的微细的流路11。The
如图1(a)中所示,在热交换器10的侧面,连接着用来把水W引入到内部的引入管2,和用来排出引入到内部的水W的出口管3。此外,热交换器10的主面为了与发热体H接触而平坦地形成。As shown in FIG. 1( a ), on the side of the
再者以正交于与发热体H接触的主面的方向(热交换器10的厚度方向)为Z方向,以流路11内的水W的流动方向为X方向。The direction perpendicular to the main surface in contact with the heating element H (the thickness direction of the heat exchanger 10 ) is defined as the Z direction, and the flow direction of the water W in the
如图1(b)中所示,在热交换器10的内部,形成多个微细的流路11。此一流路11,为了加大与水W的接触面积,流路11的剖面形状的纵横比(高宽比)形成得很大。具体地说,如图1(c)中所示,形成为各流路11的高度为2~3mm,宽度为50~100μm左右的大致矩形。As shown in FIG. 1( b ), a plurality of
通过这种构成,从引入管3引入到热交换器10的内部的水W分流到多个微细的流路11,然后,从出口管3排出到外部。水W的流量,例如,为3cc/秒左右。With this configuration, the water W introduced into the
图2是表示叠层板的图。Fig. 2 is a diagram showing a laminated board.
如上所述,热交换器10叠层像铜或铝这样热传导性高的叠层板1a、1b等而形成。叠层板1a、1b等通过冲压加工或蚀刻加工,形成为预定的形状,叠层这些叠层板1a、1b,通过加压加热而使之扩散接合,形成热交换器10。As described above, the
叠层板1a(第2薄板构件)是用来构成对在热交换器10的内部所形成的多个流路11彼此进行分隔的分隔壁12的薄板构件。叠层板1a,如图2(a)中所示,长方形的中央部分是实心的,在较长方向的两端侧形成贯穿孔部31、32。中央的实心部分构成分隔壁12。另一方面,贯穿孔部31、32构成:在热交换器10的内部所形成的流路中是一部分的,在多个微细的流路11的上游侧和下游侧所形成的空隙部分13、14(参照图1(b))。The
再者,空隙部分13、14是为了使水W大致均一地在多个流路11的各个流动而设置的空间。此外,虽然在图2中,贯穿孔部31形成为矩形,但是也可以形成为圆形等。In addition, the
叠层板1b(第1薄板构件)是用来构成在热交换器10的内部所形成的多个流路11的薄板构件。叠层板1b,如图2(b)中所示,形成为长方形的框形,其内侧的贯穿孔部33的中央部分构成流路11,贯穿孔部33的较长方向的两端侧构成在流路11的上游侧和下游侧所形成的空隙部分13、14。The
再者,叠层板1b的外形是与叠层板1a相同的,进而,叠层板1b的贯穿孔部33的一部分的形状形成为与叠层板1a的贯穿孔部31、32的一部分一致。Furthermore, the outer shape of the
然后,如果加压、加热这些构件,则在接触部分处发生相互扩散,该二者接合。利用这个的接合法是扩散接合。此一接合不是瞬间地发生,而是一部分被接合后,接合部由接触端的尖锐部分处的表面张力扩大,非接合部(称为空隙(Void))缩小,不久它就消失,整个接触面被接合。Then, when these members are pressurized and heated, mutual diffusion occurs at the contact portion, and the two are bonded. A bonding method utilizing this is diffusion bonding. This joint does not happen instantaneously, but after a part is joined, the joint part is enlarged by the surface tension at the sharp part of the contact end, and the non-joint part (called the void (Void)) shrinks, and it disappears soon, and the entire contact surface is covered. join.
由于在接合时母材不成为液相,所以没有像用焊料的场合那样,因焊料流入到流路11,堵塞流路11的问题。此外,没有因焊料夹在叠层板1a、1b等之间,导致叠层方向的热传导率大幅度地降低的问题。进而,没有因夹着与叠层板1a、1b不同的金属发生电解腐蚀的问题。Since the base material does not enter the liquid phase during joining, there is no problem of clogging the
这样一来,叠层叠层板1a、1b等,通过扩散接合而接合,可以良好地形成具有多个微细的剖面形状的流路11的热交换器10。In this way, the
再者,也可以如图1(b)中所示,在配置于热交换器10的叠层方向的两端的叠层板1c(第3薄板构件)或叠层板1d,预先形成引入管2和出口管3。此一叠层板1c或叠层板1d也是,与叠层板1a、1b同时地扩散接合。Furthermore, as shown in FIG. 1(b), the
扩散接合,一般通过对叠层配置了的叠层板1a~1d施加与其叠层方向大致平行的方向的压缩力,进而加热到500~800℃左右,而进行。而且,这种接合在减压(真空中)进行。是为了防止叠层板1a~1d等的腐蚀。Diffusion bonding is generally performed by applying a compressive force in a direction substantially parallel to the lamination direction to the stacked
图3是表示热交换器的内部结构的变形例的剖视图,图4是表示叠层板的变形例的图。FIG. 3 is a cross-sectional view showing a modified example of the internal structure of the heat exchanger, and FIG. 4 is a diagram showing a modified example of a laminated plate.
如图3中所示,也可以形成从热交换器10的引入管2和出口管3连通到中央部分的流路11附近的引入流路16、17,以便水W容易向多个流路11当中的中央部分的流路11流动。在此一场合,与图1的场合相比窄些地形成空隙部分13、14。此外,引入流路16、17由叠层板1a、1b来构成。As shown in FIG. 3, it is also possible to form the inlet flow paths 16, 17 near the
也就是说,在叠层板1a、1b当中的,从中央部分的流路11附近配置于引入管2和出口管3侧的叠层板(叠层板1a1、1a2、1b1、1b2),进一步形成用来构成引入流路16、17的贯穿孔部36等。That is, among the
具体地说,如图4中所示,在叠层板1a1、1b1,进一步形成构成引入流路16、17当中的、连接于引入管2和出口管3的部位(在Y方向上连通的部分)的贯穿孔部36、37。在叠层板1a2、1b2,进一步形成构成连接于空隙部分13、14的部位(在X方向上连通的部分)的贯穿孔部19。Specifically, as shown in FIG. 4 , in the
此外,在图3中,在叠层板1c或叠层板1d,也可以预先形成用来连接引入管2和出口管3的管接合孔4、5。In addition, in FIG. 3, the pipe joint holes 4, 5 for connecting the
再者,虽然在本实施形态中,就在Y方向上叠层叠层板1a、1b等的场合进行了说明,但是也可以在X方向上使之叠层而形成。In addition, in this embodiment, although the case where
图5是表示扩散接合之际的对叠层板的压力附加方法的图。Fig. 5 is a diagram showing a method of applying pressure to laminated boards at the time of diffusion bonding.
在扩散接合叠层板1a~1d的场合,在叠层了叠层板1a~1d后,有必要在大致平行于其叠层方向的方向上施加压力。但是,由于在叠层板1c预先形成了引入管2和出口管3,所以有必要在避开此一引入管2和出口管3的区域施加压力。In the case of the diffusion-bonded
具体地说,如图5(a)中所示,叠层叠层板1a~1d,使叠层板1d贴紧于底板B地将其载置。然后,如图5(b)中所示,对叠层板1c的除了引入管2和出口管3的区域R施加压力P。Specifically, as shown in FIG. 5( a ), the
借此,由于对构成热交换器10的叠层板1a~1d,施加朝叠层方向的大致均一的压力,所以这些叠层板1a~1d良好地接合。Thereby, since substantially uniform pressure in the stacking direction is applied to the
图6是表示大致同时地制造多个热交换器10的方法的图。FIG. 6 is a diagram showing a method of manufacturing a plurality of
热交换器10的大小为几厘米见方左右的大小。因此,通过形成、叠层、扩散接合小的叠层板1a~1d,分别地制造热交换器10的方法不是高效的。The size of the
因此,以在X方向和Z方向(参照图1、图4)上多个连接的状态形成叠层板1a~1d的各个。然后,在Y方向上依次叠层像这样形成的叠层板1a~1d,进而进行扩散接合。借此,如图6(a)中所示,多个热交换器10以在X方向和Z方向上连接的状态被制造。Therefore, each of the
再者,在对叠层板1c施加压力P之际,如上所述,对除了引入管2和出口管3的区域R施加压力P。例如,用图6(b)中所示的夹具G,按压叠层板1c的区域R。In addition, when the pressure P is applied to the
然后,用钢丝锯等切断多个热交换器10像这样连接成一体的整体,进行单片化。具体地说,沿着图6(a)中所示的虚线切断,借此可以得到多个热交换器10。Then, the integrated body of the plurality of
通过用这种制造方法,可以效率高地制造多个热交换器10,可以谋求热交换器10的低成本化。By using such a manufacturing method, a plurality of
〔液冷系统〕〔Liquid Cooling System〕
接下来,就具有上述热交换器10的液冷系统20进行说明。Next, the
图7是表示液冷系统20的概略构成的图。FIG. 7 is a diagram showing a schematic configuration of the
液冷系统20具有热交换器10,连接于热交换器10的引入管2和出口管3等的液体输送管22,设在引入管2侧的液体输送管22的泵24,以及设在出口管3侧的液体输送管22的散热器26。The
通过这种构成,水W从泵24经由液体输送管22和引入管2供给到热交换器10的内部。热交换器10与发热体H接触,来自发热体H的热传递到在内部的流路11流通的水W。With this configuration, the water W is supplied from the
因吸收发热体H的热而被加热的水W从出口管3经由液体输送管22引入到散热器26。然后,在散热器26中,水W的热散热到大气中。The water W heated by absorbing the heat of the heating element H is introduced from the
根据液冷系统20,则由于热交换器10是小型的,即使与发热体H的接触面积小,流路11的剖面形状的高宽比也大,所以热交换效率高。因而,可以有效地冷却发热体H。According to the
〔光源装置〕〔Light source device〕
接下来,就具有上述液冷系统20的光源装置100进行说明。Next, the
图8是表示光源装置100的概略构成的俯视图,图9是光源装置100的剖视图。FIG. 8 is a plan view showing a schematic configuration of the
光源装置100具有基台110,LED芯片120(固体发光光源),树脂框130,和罩140而构成。The
基台110是载置LED芯片120的,相对上述液冷系统20贴紧地连接。The base 110 mounts the
LED芯片120通过供给电流而发光及发热,在由硅等所形成且形成有用来把电力供给到LED芯片120的布线的次载具(submount)上倒装芯片安装,此一次载具每一个由热传导性的粘接剂(例如,银糊剂)安装于基台110上。The LED chips 120 emit light and generate heat by supplying current, and are flip-chip mounted on submounts (submounts) formed of silicon or the like and formed with wiring for supplying power to the LED chips 120. A thermally conductive adhesive (for example, silver paste) is mounted on the
此外,在第1基台110的上面,配置着反射器114,进而包围该反射器114地配置着树脂框130。而且,被树脂框130的上部支持地配置着罩140,在由罩140与树脂框130所形成的空间内,填充着硅油等。In addition, a
如图8和图9中所示,在树脂框130上嵌入模压外部导线(outer lead)131、132,此一外部导线131、132的一端与配置于基台110上的柔性基板117、118连接,另一端通过金属丝122等与在次载具121上所形成的连接焊盘连接。而且,电力经由次载具121,柔性基板117、118,外部导线131、132和金属丝122供给到LED芯片120。As shown in FIGS. 8 and 9 , molded outer leads (outer leads) 131, 132 are embedded on the
再者,在本实施形态中,在各外部导线131、132上各连接三根金属丝122,根据供给到LED芯片120的电力量可以变更金属丝122的根数。Furthermore, in this embodiment, three
在像这样所构成的光源装置100中,如果电流供给到LED芯片120,则从LED芯片120射出光,此一所射出的光经由罩140从光源装置100射出。然后,从LED芯片120向侧方所射出的光由反射器114反射到罩140方向,然后,经由罩140从光源装置100射出。In
而且,在光源装置100中,因为上述液冷系统20(热交换器10)相对基台110贴紧地连接着,故通过使水W在热交换器10的流路11中流动,能有效地冷却LED芯片120,能防止LED芯片120的热引起的破损。因而,成为高辉度且可靠性好的光源装置100。Furthermore, in the
〔投影机〕〔Projector〕
接下来,就具有上述光源装置100的投影机500进行说明。Next, a projector 500 including the
图10是表示投影机500的概略构成的示意图。图11是表示设在投影机500中的液冷系统的管道构成的图。FIG. 10 is a schematic diagram showing a schematic configuration of the projector 500 . FIG. 11 is a diagram showing a piping configuration of a liquid cooling system provided in the projector 500 .
投影机500具有光源装置512、513、514,液晶光阀522、523、524,十字分色棱镜525,以及投影透镜526。The projector 500 has light source devices 512 , 513 , and 514 , liquid crystal light valves 522 , 523 , and 524 , a cross dichroic prism 525 , and a projection lens 526 .
三个光源装置512、513、514由上述光源装置100来构成。在各光源装置512、513、514中分别采用发光为红(R)、绿(G)、蓝(B)的LED芯片。再者,作为用来使光源光的照度分布均一的均一照明系统,在各光源装置的后方可以配置着棒状透镜或蝇眼透镜。The three light source devices 512 , 513 , and 514 are constituted by the
来自红色光源装置512的光束,透射重叠透镜535R被反射镜517反射,入射于红色光用液晶光阀522。此外,来自绿色光源装置513的光束,透射重叠透镜535G入射于绿色光用液晶光阀523。The light beam from the red light source device 512 passes through the superposition lens 535R, is reflected by the reflection mirror 517 , and enters the liquid crystal light valve 522 for red light. In addition, the light beam from the green light source device 513 is transmitted through the superposition lens 535G and enters the liquid crystal light valve 523 for green light.
此外,来自蓝色光源装置514的光束,透射重叠透镜535B被反射镜516反射,入射于蓝色光用液晶光阀524。In addition, the light beam from the blue light source device 514 passes through the superposition lens 535B, is reflected by the reflection mirror 516 , and enters the blue light liquid crystal light valve 524 .
再者,在作为均一照明系统用蝇眼透镜的场合,来自各光源的光束经由重叠透镜在液晶光阀的显示区域重叠,液晶光阀均一地被照明。Furthermore, when a fly-eye lens is used as a uniform illumination system, the light beams from the respective light sources are superimposed on the display area of the liquid crystal light valve via the overlapping lens, and the liquid crystal light valve is uniformly illuminated.
此外,在各液晶光阀522、523、524的入射侧和出射侧,配置着偏振板(未图示)。而且,仅来自各光源装置512、513、514的光束当中的预定方向的直线偏振光透射入射侧偏振板,入射于各液晶光阀522、523、524。In addition, polarizing plates (not shown) are arranged on the incident side and the outgoing side of each of the liquid crystal light valves 522 , 523 , and 524 . Furthermore, only linearly polarized light in a predetermined direction among the light beams from the light source devices 512 , 513 , and 514 transmits the incident-side polarizing plate, and enters the liquid crystal light valves 522 , 523 , and 524 .
另外,也可以在入射侧偏振板的前方设置偏振变换单元(未图示)。此时,能使被入射侧偏振板所反射的光束再循环、入射于各液晶光阀,能使光的利用效率提高。In addition, a polarization conversion unit (not shown) may be provided in front of the incident-side polarizing plate. In this case, the light beam reflected by the polarizing plate on the incident side can be recycled to be incident on each liquid crystal light valve, and the utilization efficiency of light can be improved.
由各液晶光阀522、523、524所调制的三种色光入射于十字分色棱镜525。此一棱镜粘贴四个直角棱镜而形成,在其内面上十字形地配置反射红色光的电介质多层膜与反射蓝色光的电介质多层膜。三种色光由这些电介质多层膜合成,形成显示彩色图像的光。The three color lights modulated by the respective liquid crystal light valves 522 , 523 , and 524 are incident on the cross dichroic prism 525 . This prism is formed by pasting four rectangular prisms, and a dielectric multilayer film reflecting red light and a dielectric multilayer film reflecting blue light are arranged in a cross shape on the inner surface. Three kinds of colored light are synthesized by these dielectric multilayer films to form light for displaying color images.
然后,所合成的光由作为投影光学系统的投影透镜526投影于投影屏幕527上,显示放大的图像。Then, the combined light is projected onto a projection screen 527 by a projection lens 526 as a projection optical system, and an enlarged image is displayed.
由于上述本实施形态的光源装置512、513、514具有冷却LED芯片的液冷系统20,所以可以实现高辉度化并且能廉价地制造。因而,可以廉价地提供显示特性优良的投影机500。Since the light source devices 512, 513, and 514 of the present embodiment include the
再者,作为光源装置512、513、514中的液冷系统20的管道构成,也可以是图11(a)中所示的串联管道型,与图11(b)中所示的并联管道型的某一种。Furthermore, as the pipeline configuration of the
此外,虽然作为固体发光光源采用LED芯片,但是作为固体发光光源也能采用半导体激光器等。进而,虽然在上述投影机中作为光调制机构采用液晶光阀,但是作为光调制机构也能采用微镜阵列器件等。In addition, although an LED chip is used as a solid-state light-emitting light source, a semiconductor laser or the like can also be used as a solid-state light-emitting light source. Furthermore, although liquid crystal light valves are used as the light modulation means in the above projector, a micromirror array device or the like can also be used as the light modulation means.
〔电子器件单元,电子设备〕〔Electronic device unit, electronic equipment〕
接下来,就具有上述液冷系统20的电子器件单元700和信息处理装置800进行说明。Next, the electronic device unit 700 and the information processing device 800 having the above-mentioned
图12是表示个人计算机等信息处理装置800之一例的示意图。FIG. 12 is a schematic diagram showing an example of an information processing device 800 such as a personal computer.
信息处理装置(电子设备)800具有键盘等输入部802,信息处理装置主体(壳体)804,和显示部806等。The information processing device (electronic device) 800 has an
而且,在信息处理装置主体804的内部设有由CPU(中央运算处理装置)702和对其进行液冷的液冷系统20构成的电子器件单元700。再者作为运用于电子器件单元的液冷系统20的泵,优选采用微型泵。Furthermore, an electronic device unit 700 constituted by a CPU (Central Processing Unit) 702 and a
CPU,其驱动时的发热由液冷系统20吸收,被抑制到一定温度以下。借此,可以发挥高的处理能力。因而,可以实现具有高度的运算能力的信息处理装置800。The heat generated by the CPU during driving is absorbed by the
再者,作为具有电子器件单元700的电子设备不限于信息处理装置800。只要是具有应该冷却到一定温度以下的发热体H的电子设备就可以了。In addition, the electronic device having the electronic device unit 700 is not limited to the information processing device 800 . Any electronic device may be used as long as it has a heating element H that should be cooled to a certain temperature or lower.
虽然以上,参照附图就根据本发明的热交换器、液冷系统、光源装置、投影机、电子器件单元、电子设备的最佳实施形态进行了说明,但是本发明当然不限定于上述实施形态。上述实施形态所示的各构成部件的各种形状、组合等只是一例,在不脱离本发明的精神的范围内基于设计要求等能进行种种的变更。Although the best embodiments of the heat exchanger, liquid cooling system, light source device, projector, electronic device unit, and electronic equipment according to the present invention have been described above with reference to the accompanying drawings, the present invention is of course not limited to the above embodiments. . The various shapes, combinations, etc. of the components shown in the above-mentioned embodiments are just examples, and various changes can be made based on design requirements and the like without departing from the spirit of the present invention.
例如,作为供给到热交换器的内部(流路)的液体,不限于水。只要是适合于冷却介质的液体就可以了。For example, the liquid supplied to the inside (flow path) of the heat exchanger is not limited to water. Any liquid suitable for the cooling medium will suffice.
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Cited By (9)
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CN101865385A (en) * | 2009-04-15 | 2010-10-20 | 斯坦雷电气株式会社 | Liquid Cooled LED Lighting Unit |
CN103185247A (en) * | 2009-05-11 | 2013-07-03 | 建准电机工业股份有限公司 | lamps |
CN103175012A (en) * | 2013-04-02 | 2013-06-26 | 四川新力光源股份有限公司 | Light-emitting diode lighting device and method for improving color rendering of light-emitting diode lighting device |
CN103175012B (en) * | 2013-04-02 | 2015-11-25 | 四川新力光源股份有限公司 | The method of the colour rendering of light emitting diode illuminating apparatus and raising light emitting diode illuminating apparatus |
CN103185249A (en) * | 2013-04-22 | 2013-07-03 | 贵州光浦森光电有限公司 | Large-scale LED (light-emitting diode) bulb with liquid state heat-dissipating method |
CN103185249B (en) * | 2013-04-22 | 2016-01-13 | 贵州光浦森光电有限公司 | A kind of large LED bulb of liquid-state heat-radiation type |
CN105268112A (en) * | 2015-09-10 | 2016-01-27 | 安徽航天生物科技股份有限公司 | Water cooling device for photon therapeutic device LED chip |
CN105322418A (en) * | 2015-11-23 | 2016-02-10 | 华中科技大学 | A non-uniform water-cooled grid structure for electrodes of high-power RF slab CO2 lasers |
CN105322418B (en) * | 2015-11-23 | 2018-04-24 | 华中科技大学 | A kind of high power RF CO slab2The non-homogeneous water cooling network of laser electrode |
CN109416224A (en) * | 2016-04-18 | 2019-03-01 | 俄勒冈州立大学 | It is laminated micro channel heat exchanger |
CN109416224B (en) * | 2016-04-18 | 2022-05-06 | 俄勒冈州立大学 | Laminated Microchannel Heat Exchangers |
CN109057912A (en) * | 2018-09-27 | 2018-12-21 | 朱钢 | Oily filter cooling device and engine |
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