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CN1939599B - Paint refused-gas treating method for paint house - Google Patents

Paint refused-gas treating method for paint house Download PDF

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Publication number
CN1939599B
CN1939599B CN200510100151A CN200510100151A CN1939599B CN 1939599 B CN1939599 B CN 1939599B CN 200510100151 A CN200510100151 A CN 200510100151A CN 200510100151 A CN200510100151 A CN 200510100151A CN 1939599 B CN1939599 B CN 1939599B
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paint
secondary purification
buffer container
working
total
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CN1939599A (en
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刘春峰
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China International Marine Containers Group Co Ltd
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China International Marine Containers Group Co Ltd
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Abstract

A paint-contained air treating system for the painting rooms is composed of more than two sets of stage-one air treating unit, one set for one painting room, a stage-two air cleaning unit with an exitcommunicated to atmosphere, and a buffer container connected between said air treating units and air cleaning unit for the flow matching.

Description

Paint locker paint exhaust gas treatment method
Technical field
The present invention relates to paint exhaust gas treatment method, more particularly, relate to a kind of paint exhaust gas treatment method that is used for container or special-purpose vehicle production line paint locker.
Background technology
On a production line of container or special-purpose vehicle, to arrange that usually several paint lockers satisfy the production needs.As shown in Figure 1, at present, the improvement of paint locker paint waste gas, normally each paint locker all being disposed a cover governing system 10 handles, a large amount of paint mists that produced by paint locker 1 and pernicious gas will paints the mist processing totally by one-level treatment facility 2 (revolving or other coating cloud treating apparatus etc. as cascade, water), by secondary purification treatment facility 4 pernicious gas is handled totally again, reached discharging standards after floss hole 5 enters atmosphere.Connect with pipeline 3 between one-level treatment facility 2 and the secondary purification treatment facility 4.
As shown in Figure 2, a plurality of paint lockers 1 of production-line arrangement (generally having more than 4), each paint locker 1 configuration one cover governing system 10 needs many cover governing systems, thereby needs many cover secondary purification treating apparatus 4.There is following defective in such paint governing system:
1. inhomogeneous and non-constant because of the waste gas discharge capacity of each paint locker, make the live load of secondary purification treating apparatus inhomogeneous, brought the waste of energy consumption, device processes ability and investment;
2. the secondary purification treating apparatus takies a large amount of device spaces;
3. when the secondary purification treating apparatus of a certain cover paint governing system broke down, its corresponding paint locker exhaust gas discharged just can not get administering, and the system works reliability is low.
Summary of the invention
One of the technical problem to be solved in the present invention is, a kind of paint locker paint waste gas pollution control and treatment system is provided, and solves the low and defective such as big that takes up room of waste, the functional reliability of system energy consumption, device processes ability and investment that existing governing system exists.
Two of the technical problem to be solved in the present invention is, a kind of paint exhaust gas treatment method that uses said system is provided, and solves the defective of the system energy consumption waste of existing governing system existence.
The present invention solves the technical scheme that one of its technical problem adopts: construct a kind of paint locker paint waste gas pollution control and treatment system, comprise one-level treatment facility and secondary purification treating apparatus, described one-level treatment facility is more than two covers, paint locker of the corresponding connection of the import of every cover one-level treatment facility, atmosphere is led in the outlet of described secondary purification treating apparatus; It is characterized in that: this system also comprises buffer container, and the outlet of described one-level treatment facility is connected with this buffer container, and the import of described secondary purification treating apparatus is connected with this buffer container.
Paint in the waste gas pollution control and treatment system at paint locker of the present invention, the outlet of described one-level treatment facility is connected with this buffer container respectively, described secondary purification treating apparatus is that the import of described secondary purification treating apparatus is connected with this buffer container respectively more than two covers.
Paint in the waste gas pollution control and treatment system at paint locker of the present invention, the outlet of described one-level treatment facility is connected with this buffer container after linking to each other respectively again, described secondary purification treating apparatus is more than two covers, and the import of described secondary purification treating apparatus is connected with this buffer container after linking to each other respectively again.
Paint in the waste gas pollution control and treatment system at paint locker of the present invention, the outlet of described one-level treatment facility adopts pipeline to be connected with described buffer container.
Paint in the waste gas pollution control and treatment system at paint locker of the present invention, described buffer container is the cuboid plenum chamber.
Paint in the waste gas pollution control and treatment system at paint locker of the present invention, described buffer container is the cylinder plenum chamber.
Paint in the waste gas pollution control and treatment system at paint locker of the present invention; also be included on the connecting pipe of the outlet of each exhaust gas entrance of described buffer container or each described one-level treatment facility or the outlet of each one-level treatment facility and buffer container flow sensor is set; each flow sensor is connected with the system controller signal, the unlatching and the shutdown of this system controller control secondary purification treating apparatus.
Two technical schemes that adopted that the present invention solves its technical problem are: a kind of paint locker paint exhaust gas treatment method is provided, use following paint locker to paint the waste gas pollution control and treatment system and paint waste gas pollution control and treatment, described paint locker paints the waste gas pollution control and treatment system and comprises one-level treatment facility and secondary purification treating apparatus, described one-level treatment facility is more than two covers, paint locker of the corresponding connection of the import of every cover one-level treatment facility, atmosphere is led in the outlet of described secondary purification treating apparatus; It is characterized in that this system also comprises buffer container, the outlet of described one-level treatment facility is connected with this buffer container, and the import of described secondary purification treating apparatus is connected with this buffer container; This method may further comprise the steps:
After the paint waste gas that S1, described one-level treatment facility are discharged paint locker is handled, be discharged into buffer container;
S2, according to the waste gas total flow of described buffer container, the waste gas total flow of adjusting total work capacity of described secondary purification treating apparatus and described buffer container is complementary.
In paint locker paint exhaust gas treatment method of the present invention, described step S2 is achieved in that the waste gas total flow according to described buffer container, the unlatching quantity of the described secondary purification treating apparatus of Artificial Control is complementary the total work capacity of this secondary purification treating apparatus and the waste gas discharge capacity of described buffer container.
In paint locker paint exhaust gas treatment method of the present invention, its employed paint locker paint waste gas pollution control and treatment system also comprises: on the connecting pipe of the outlet of the outlet of each exhaust gas entrance of described buffer container or each described one-level treatment facility or each one-level treatment facility and described buffer container, flow sensor is set, each flow sensor is connected with the system controller signal, the unlatching and the shutdown of system controller control secondary purification treating apparatus; Described step S2 is achieved in that when system controller detects the waste gas total flow that flows into buffer container and the secondary purification treating apparatus of working by flow sensor and always works capacity when exceeding matching range, adjust the work capacity of the secondary purification treating apparatus of working or the quantity of secondary purification treating apparatus, make the two coupling.
In paint locker paint exhaust gas treatment method of the present invention, when described system controller detects the waste gas total flow of inflow buffer container greater than the total work capacity of the secondary purification treating apparatus of working by flow sensor, and in the time of should exceeding these both deviation ranges of permission greater than amount, quantity is opened in system controller control secondary purification treating apparatus increase work capacity or increase, makes the total work capacity and the waste gas total flow coupling that flows into buffer container of secondary purification treating apparatus of working.
In paint locker paint exhaust gas treatment method of the present invention, when system controller detects the total work capacity of the waste gas total flow of inflow buffer container less than the secondary purification treating apparatus of working by flow sensor, and in the time of should exceeding these both deviation ranges of permission less than amount, quantity is opened in system controller control secondary purification treating apparatus minimizing work capacity or minimizing, makes the total work capacity and the waste gas total flow coupling that flows into buffer container of secondary purification treating apparatus of working.
Implement paint locker paint waste gas pollution control and treatment system of the present invention and improvement method thereof, have following beneficial effect:
1. secondary purification treating apparatus live load is even, and the efficient height effectively reduces the energy consumption of whole waste gas pollution control and treatment system;
2. improve the utilization rate of secondary purification treating apparatus, reduced the quantity of secondary purification treating apparatus, saved equipment investment, reduced equipment occupation space;
3. when adopting the above secondary purification treating apparatus of two covers, system can be not out of service because of indivedual secondary purification treating apparatus faults, the functional reliability height.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples, in the accompanying drawing:
Fig. 1 is the paint waste gas pollution control and treatment system schematic of existing container or the single paint locker of special-purpose vehicle production line;
Fig. 2 is the paint waste gas pollution control and treatment system configuration schematic diagram of existing container or a plurality of paint lockers of special-purpose vehicle production line;
Fig. 3 is a paint locker paint waste gas pollution control and treatment system schematic of the present invention.
The specific embodiment
As shown in Figure 3, the paint waste gas pollution control and treatment system of paint locker of the present invention is as follows: arrange two above paint lockers 1 on a container or special-purpose vehicle production line as required, present embodiment is that example describes with 4 paint lockers 1.Each paint locker 1 connects the import of an one-level treatment facility 2, the outlet of each one-level treatment facility 2 is connected on the buffer container 6 then, need according to design, one or more secondary purification treating apparatus 4 (present embodiment is 3) are set, the import of each secondary purification treating apparatus 4 is connected on this buffer container 6, and atmosphere is led in the outlet 5 of each secondary purification treating apparatus 4.Buffer container 6 can adopt common structure shapes such as cuboid container, cylindrical container.
The outlet of one-level treatment facility 2 adopts pipeline 3 to be connected with buffer container 6.
According to the specific design needs, 2 outlets of one-level treatment facility can be connected with buffer container 6 respectively, are connected with buffer container 6 after also can being connected earlier respectively again.When secondary purification treating apparatus 4 is two covers when above, the import of secondary purification treating apparatus 4 can be connected with buffer container 6 respectively, is connected with buffer container 6 after also can being connected earlier respectively again.
By the specified waste gas discharge capacity of each paint locker 1 13 ten thousand steres/hour about calculate, if each paint locker 1 is equipped with a cover governing system separately, then need 4 cover disposal abilities 13 ten thousand steres/hour secondary purification treating apparatus 4.And in the actual production, owing to reason such as paint locker waste gas discharge capacity is inhomogeneous, the total displacement of 4 paint lockers usually 36 ten thousand steres/hour about, adopt paint locker of the present invention paint waste gas pollution control and treatment system, then only need 3 cover disposal abilities 13 ten thousand steres/hour the secondary purification treating apparatus get final product.So just save 1 cover treating apparatus, and saved the device space, reduced energy consumption.
The quantity of secondary purification treating apparatus 4 is considered to be configured according to combined factors such as system's exhaust-gas treatment amount, equipment cost, equipment occupation space.When adopting a cover secondary purification treating apparatus 4, system realized making live load evenly, energy saving of system, saving equipment investment, reduce the purpose of equipment occupation space.When adopting the above secondary purification treating apparatus 4 of two covers, system has also realized improving the purpose of functional reliability.
The control embodiment one of secondary purification treating apparatus 4:
According to the waste gas discharge capacity of buffer container 6, the unlatching quantity of Artificial Control secondary purification treating apparatus 4 is complementary the total work capacity of secondary purification treating apparatus 4 and the waste gas discharge capacity of buffer container 6.
The control embodiment two of secondary purification treating apparatus 4:
In order to measure the waste gas discharge capacity of buffer container 6; automatically control the unlatching quantity of secondary purification treating apparatus 4; flow sensor 7 is set measuring each exhaust gas entrance of buffer container 6 (also can on the connecting pipe 3 of the outlet of the outlet of each one-level treatment facility 2 or each one-level treatment facility 2 and buffer container 6); each flow sensor 7 is connected with system controller (not shown) signal, the unlatching and the shutdown of system controller control secondary purification treating apparatus 4.
When system controller detects the waste gas total flow that flows into buffer container 6 and does not match with the secondary purification treating apparatus of working 4 total work capacities by flow sensor 7, adjust the work capacity of the secondary purification treating apparatus 4 of working or the quantity of secondary purification treating apparatus 4, make the two coupling.When detecting the waste gas total flow that flows into buffer container 6 by flow sensor 7 when system controller greater than the total work capacity of the secondary purification treating apparatus of working 4, quantity is opened in system controller control secondary purification treating apparatus 4 increase work capacities or increase, and secondary purification treating apparatus 4 total work capacities of working are mated with the waste gas total flow that flows into buffer container 6; When system controller detects the waste gas total flow that flows into buffer container 6 less than the total work capacity of the secondary purification treating apparatus 4 of working by flow sensor 7, quantity is opened in system controller control secondary purification treating apparatus 4 minimizing work capacities or minimizing, and secondary purification treating apparatus 4 total work capacities of working are mated with the waste gas total flow that flows into buffer container 6.
System controller can adopt the common used in industry controller.
Secondary purification treating apparatus 4 total work capacities of working are meant with the waste gas total flow coupling that flows into buffer container 6:
1. but when the work capacity timing of secondary purification treating apparatus 4, both are equal substantially, and the promptly total work capacity and the deviation of waste gas total flow are in allowed band;
2. when the work capacity of secondary purification treating apparatus 4 is non-adjustable:
A. when the total specified capacity of the secondary purification treating apparatus of working 4 when flowing into the waste gas total flow of buffer container 6, it is no more than the specified capacity of a cover secondary purification treating apparatus 4 greater than amount;
B. when the total specified capacity of the secondary purification treating apparatus of working 4 when flowing into the waste gas total flow of buffer container 6, its less than amount in both deviation ranges that allow.
Above-mentioned paint waste gas pollution control and treatment system works as follows:
1. after one-level treatment facility 2 is handled the paint waste gas of paint locker discharge, be discharged into buffer container 6;
2. according to the waste gas total flow of buffer container 6, adjust the total work capacity of secondary purification treating apparatus 4 and the waste gas total flow of buffer container 6 and be complementary.
The adjustment of the work capacity that secondary purification treating apparatus 4 is total can manually be adjusted according to the method described above or system controller is adjusted automatically.
Technical solution of the present invention has realized following beneficial effect:
1. secondary purification treating apparatus live load is even, and the efficient height effectively reduces the energy consumption of whole waste gas pollution control and treatment system;
2. improve the utilization rate of secondary purification treating apparatus, reduced the quantity of secondary purification treating apparatus, saved equipment investment, reduced equipment occupation space;
3. when adopting the above secondary purification treating apparatus of two covers, system can be not out of service because of indivedual secondary purification treating apparatus faults, the functional reliability height.

Claims (3)

1.一种油漆房油漆废气治理方法,使用如下油漆房油漆废气治理系统进行油漆废气治理,所述油漆房油漆废气治理系统包括一级处理设施和二级净化处理装置,所述一级处理设施为两套以上,每套一级处理设施的进口对应连接一个油漆房,所述二级净化处理装置的出口通向大气;其特征在于,该系统还包括缓冲容器,所述一级处理设施的出口与该缓冲容器连接,所述二级净化处理装置的进口与该缓冲容器连接;该方法包括以下步骤:1. A method for treating paint waste gas in a paint room, using the following paint room paint waste gas treatment system to carry out paint waste gas treatment, the paint room paint waste gas treatment system includes a primary treatment facility and a secondary purification treatment device, the primary treatment facility It is more than two sets, and the inlet of each set of primary treatment facilities is correspondingly connected to a paint room, and the outlet of the secondary purification treatment device leads to the atmosphere; it is characterized in that the system also includes a buffer container, and the outlet of the primary treatment facility The outlet is connected to the buffer container, and the inlet of the secondary purification treatment device is connected to the buffer container; the method includes the following steps: S1、所述一级处理设施将油漆房排出的油漆废气进行处理后,排放到缓冲容器;S1. The primary treatment facility treats the paint waste gas discharged from the paint room and discharges it into a buffer container; S2、根据所述缓冲容器的废气总流量,调整所述二级净化处理装置总的工作排气量与所述缓冲容器的废气总流量相匹配;S2. According to the total exhaust gas flow of the buffer container, adjust the total working exhaust volume of the secondary purification treatment device to match the total exhaust gas flow of the buffer container; 其中,其所使用的油漆房油漆废气治理系统还包括:在所述缓冲容器的每个废气入口、或每个所述一级处理设施的出口、或每个一级处理设施的出口与所述缓冲容器的连接管道上,设置流量传感器,每个流量传感器与系统控制器信号连接,系统控制器控制二级净化处理装置的开启和停机;所述步骤S2是这样实现的:当系统控制器通过流量传感器探测到流入缓冲容器的废气总流量与正在工作的二级净化处理装置总工作排气量超出匹配范围时,调整正在工作的二级净化处理装置的工作排气量或二级净化处理装置的数量,使二者匹配。Wherein, the paint exhaust gas treatment system used in the paint room also includes: at each exhaust gas inlet of the buffer container, or at the outlet of each of the primary treatment facilities, or at the outlet of each of the primary treatment facilities and the On the connecting pipeline of the buffer container, a flow sensor is set, and each flow sensor is connected with a system controller signal, and the system controller controls the opening and shutdown of the secondary purification treatment device; the step S2 is implemented in this way: when the system controller passes When the flow sensor detects that the total flow of exhaust gas flowing into the buffer container exceeds the matching range with the total working exhaust volume of the working secondary purification treatment device, adjust the working exhaust volume of the working secondary purification treatment device or the secondary purification treatment device to match the two. 2.根据权利要求1所述的油漆房油漆废气治理方法,其特征在于:当所述系统控制器通过流量传感器探测到流入缓冲容器的废气总流量大于正在工作的二级净化处理装置总的工作排气量,并且该大于量超出允许的该两者偏差范围时,系统控制器控制二级净化处理装置增加工作排气量或增加开启数量,使正在工作的二级净化处理装置总的工作排气量与流入缓冲容器的废气总流量匹配。2. The paint exhaust gas treatment method according to claim 1, characterized in that: when the system controller detects through the flow sensor that the total flow of exhaust gas flowing into the buffer container is greater than the total working volume of the working secondary purification treatment device When the exhaust volume exceeds the allowable deviation range of the two, the system controller controls the secondary purification treatment device to increase the working exhaust volume or increase the number of openings, so that the total working exhaust volume of the working secondary purification treatment device The gas volume matches the total flow of exhaust gas flowing into the buffer tank. 3.根据权利要求2所述的油漆房油漆废气治理方法,其特征在于:当系统控制器通过流量传感器探测到流入缓冲容器的废气总流量小于正在工作的二级净化处理装置的总的工作排气量,并且该小于量超出允许的该两者偏差范围时,系统控制器控制二级净化处理装置减少工作排气量或减少开启数量,使正在工作的二级净化处理装置总的工作排气量与流入缓冲容器的废气总流量匹配。3. The paint exhaust gas treatment method according to claim 2, characterized in that: when the system controller detects through the flow sensor that the total flow of exhaust gas flowing into the buffer container is less than the total working exhaust of the working secondary purification treatment device Gas volume, and the less than the amount exceeds the allowable deviation range of the two, the system controller controls the secondary purification treatment device to reduce the working exhaust volume or reduce the number of openings, so that the total working exhaust of the working secondary purification treatment device The amount matches the total flow of exhaust gas into the buffer tank.
CN200510100151A 2005-09-29 2005-09-29 Paint refused-gas treating method for paint house Active CN1939599B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107930950A (en) * 2017-12-27 2018-04-20 湖北三叶机电制造股份有限公司 A kind of oil spout japanning room
CN107930940A (en) * 2017-12-27 2018-04-20 湖北三叶机电制造股份有限公司 A kind of top is equipped with the oil spout japanning room of emission-control equipment

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2140781Y (en) * 1992-09-19 1993-08-25 夏兰茂 Means for purification of waste gas
CN2579505Y (en) * 2002-10-31 2003-10-15 陈泽枝 Organic waste gas purifying device
CN2822789Y (en) * 2005-09-16 2006-10-04 中国国际海运集装箱(集团)股份有限公司 System for treating waste gas from paint spraying house

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2140781Y (en) * 1992-09-19 1993-08-25 夏兰茂 Means for purification of waste gas
CN2579505Y (en) * 2002-10-31 2003-10-15 陈泽枝 Organic waste gas purifying device
CN2822789Y (en) * 2005-09-16 2006-10-04 中国国际海运集装箱(集团)股份有限公司 System for treating waste gas from paint spraying house

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