Microbial fermentation grease and be used to prepare method of bio-diesel oil
Technical field
The invention belongs to bioenergy and biocatalysis technology field, particularly a kind of microbial fermentation grease and be used to prepare method of bio-diesel oil.
Background technology
Current; Increase of population makes the contradiction of ever-increasing grease demand and natural resources critical shortage be becoming increasingly acute; particularly along with the global energy shortage and the environmental degradation that are on the rise; make people have to from the angle of environment protection and development of resources; active development substitutes the renewable new forms of energy of fossil fuel, is exactly a kind of have develop on a large scale very much potentiality and eco-friendly renewable and clean energy resource as biofuel (fatty acid methyl ester).The desired premium properties of liquid energy product such as biofuel has that energy density, sulphur content are low, sufficient combustion, lubricity are good.Since 1988, many European countries just begin the substitute of biofuel as conventional diesel, but because higher raw materials cost, make the price of biofuel be higher than conventional diesel, this has seriously restricted the industrialization process of biofuel, therefore choose suitable, oil resource is the direction of biofuel industry development cheaply.
The research of at present relevant biodiesel manufacture concentrates on the vegetables oil aspect basically, as Liu Chuanwu, poplar is steamed, Dai Xiaoan, Li Jianhong etc. are at document 1 " Henan chemical industry, 2,005 22 (6): 19~21 " " vegetables oil prepares the research of biofuel ", and Yang Zhenqiang, Xie Wenlei, Li Haitaos etc. are at document 2 " grain and grease, 2006, (3): 13~15 " " acid catalysis stearic permutoid reaction progress ", and Yao Yaguang, the discipline prestige, Fu Taijun, Zhang Chuanlong etc. are in document 3 " grain and grease, 2005, (10): 20~22 " acid catalysis sewer oil and the research of alcohols esterification " ", reported with the Vegetable oil lipoprotein to be the raw material production biofuel, but these reports all are to be raw material with vegetables oil or food and drink waste grease, utilize vegetables oil to be raw material, the cost height, and be raw material with the food and drink waste grease, also exist raw material to be difficult to the difficulty of collecting and transporting, so these reports all are difficult to realize industrial applications.Utilizing Vegetable oil lipoprotein to prepare in the process of biofuel, raw materials cost has just accounted for 70%~85% of total cost of production, and this has seriously restricted the industrial applications of biofuel.Yet some microbial cells contain a large amount of greases, prepare microbial oil by microbial fermentation, this preparation that not only can be biofuel provides cheap more raw material, and microorganism to have cell proliferation fast, with short production cycle, the required abundant raw material of growing, advantages such as low price, utilize microbial fermentation to produce grease simultaneously, the labor force more required than the agriculture production grease lacks, and is not subjected to season simultaneously, it is grease that the restriction of climate change, some oleaginous microorganisms can also transform five-carbon sugar, this characteristic is particularly useful for the utilization to lignocellulose hydrolysis and saccharification liquid, so microbial oil is the good raw material of production biofuel.The common method of production biofuel is an ester-interchange method, promptly in grease, add a certain amount of low-carbon alcohol, as methyl alcohol or ethanol etc., under the sour or biological fatty enzyme catalyst effect of alkali, generate biofuel in certain temperature and time reaction, by product is a glycerine simultaneously.The technology that the present invention produces microbial fermentation microbial oil combines with the technology that transesterification reaction prepares biofuel, has proposed a kind of microbial fermentation grease and has been used to prepare method of bio-diesel oil, has had not yet to see report.
Operating process of the present invention is simple, reaction conditions is gentle, is easy to control, cost is lower, simultaneously, utilizes the microbial fermentation preparing biodiesel from lipid not have and strives grain with the people, do not strive ground with grain, do not strive oily advantage with the people, has the favorable industrial application prospect.
Summary of the invention
The purpose of this invention is to provide a kind of method of utilizing the microbial fermentation preparing biodiesel from lipid; It is characterized in that, comprise the greasy preparation of microbial fermentation and utilize the method for microbial fermentation preparing biodiesel from lipid, it promptly is production by biological grease bacterial classification with the yeast, by in produce oil fat fermention medium, inserting this yeast microorganism, under the certain culture condition, carry out microbial fermentation and prepare grease, after centrifugal, separation, extraction, obtain the microbial fermentation grease, with this microbial oil is raw material, under catalyst action, carry out transesterification, obtain biofuel and by-product glycerin.
The described step of utilizing the microbial fermentation preparing biodiesel from lipid:
1) the greasy preparation of microbial fermentation
(1) with yeast (as S.cerevisiae yeast saccharomyces cerevisiae, R.glutinis rhodotorula glutinis, Trichosporoncutaneum skin shape trichosporon, buy from Institute of Microorganism, Academia Sinica) be the greasy bacterial classification of microbial fermentation, the activation of in slant medium, transferring, in seed culture medium, carry out seed culture then, the bacterial classification of 5-15% transfer again in fermention medium, in temperature is after 20-40 ℃, rotating speed are to cultivate 10-100h under the 100-200r/min, obtain containing the thalline of microbial oil, above-mentioned each substratum all 110 ℃, the sterilization 20 minutes;
(2) the greasy extraction of microbial fermentation: step (1) microbial fermentation is obtained a large amount of thalline, centrifugal, separated and collected thalline, and utilize methyl alcohol-chloroform method from thalline, to extract grease, operational condition is: add 5-100ml 1-7MHCl by every gram thalline, in 30-100 ℃ of water bath processing 0.5-5.0h, the cooling back adds and added methyl alcohol, chloroform extracted solution in 1: 1 by volume, centrifugal layering behind the thorough mixing, collect chloroform layer, the chloroform that adds equivalent again, repeat aforementioned operation, the chloroform in the extracting solution is reclaimed, obtain microbial oil.
2) microbial fermentation grease transesterificationization prepares biofuel: get microbial fermentation grease 5-25g, methyl alcohol with 1.0-30g is made esterifying agent, with the greasy 1~10wt%KOH of microbial fermentation is catalyzer, at 30-100 ℃, reacted 0.5-5 hour, after carrying out transesterification, obtaining fatty acid methyl ester through separation is biofuel, and by product is a glycerine.
Described medium component (weight ratio) comprising: the slant culture based component is yeast powder 0.1-5%; Peptone 0.5-6%; Glucose 1-10%; Agar 1-5%, pH=4-5.5; The seed culture based component is glucose 1-15%; (NH
4)
2SO
40.1-6%; Yeast powder 0.1-5%; KH
2PO
40.1-8%; Na
2HPO
40.1-5%; MgSO
40.1-5%, pH=4-5.5; The fermentation culture based component is glucose l-20%; (NH
4)
2SO
40.1-5%; Yeast powder 0.1-5%; KH
2PO
40.1-8%; Na
2HPO
40.1-5%; MgSO
40.1-5%; CaCl
20.01-4%; FeCl
30.01-6%, pH=4-5.5;
Described microbial fermentation grease bacterial classification also utilizes glucose, lignocellulose biomass by hydrolyzation liquid, starch based biomass hydrolysate or contains carbohydrate waste water and carries out fermentation culture for carbon source and obtain; Medium component and fermentation condition and fermentation unit are had no particular limits.
The also useful alkali of described catalyzer, acid, solid alkali, solid acid or biological lipase (as Novozym 435 and Lipozyme, deriving from Novozymes Company and Denmark Novo company respectively) carry out transesterification and prepare biofuel; Selected reaction conditions, temperature and time has different parameter areas for different catalyzer.
The invention has the beneficial effects as follows: utilize the microbial fermentation preparing biodiesel from lipid to enrich the raw material of preparation biofuel, low cost, environmental friendliness, reaction conditions gentleness, process be easy to control, be easy to industrial applications.
Embodiment
The purpose of this invention is to provide a kind of method of utilizing the microbial fermentation preparing biodiesel from lipid.Comprise the greasy preparation of microbial fermentation and utilize the method for microbial fermentation preparing biodiesel from lipid.
Principle of the present invention is to utilize produce oil fat microorganism to prepare microbial oil, through centrifugal, separate, obtain the microbial fermentation grease after the extraction, and be raw material with this microbial fermentation grease, under catalyst action, carry out transesterification, obtain biofuel, so not only expanded the raw material of biofuel, and reduced cost microbial oil fat raw material provided by the invention and also can be used for other alkali, acid, send out, solid alkali, solid acid, biological lipase etc. carries out the process that transesterificationization prepares biofuel as catalyzer, selected reaction conditions has different parameter areas as temperature and time for different catalyzer.
Microbial fermentation grease bacterial classification provided by the invention can utilize glucose, lignocellulose biomass by hydrolyzation liquid, starch based biomass hydrolysate, contain carbohydrate waste water etc. ferments for carbon source, and medium component and fermentation condition and fermentation unit are had no particular limits.
Greasy composition of gained microbial fermentation of the present invention and content are as shown in table 1.Table 1 is the composition and the content of the different lipid acid of microbial fermentation grease, as can be seen from Table 1, the greasy composition of microbial fermentation mainly contains different lipid acid, wherein Palmiticacid, stearic acid, oleic acid, linoleic acid content are more, its composition content and plant oil seemingly can be used as the raw material that transesterificationization prepares biofuel.
Table 1 is the composition and the content of the different lipid acid of microbial fermentation grease
Lipid acid | Content (%) |
C14:0 C16:0 (palmitic acid) C17:0 C18:0 (stearic acid) C18:1 (oleic acid) C18:2 (linoleic acid) C19:0 C20:0 C22:0 C24:0 | 0.76 17.80 1.31 10.27 53.02 5.29 0.45 1.02 0.51 1.30 |
Below again row embodiment the present invention is further described.
Embodiment 1
The microbe oil fermentation substratum of 100ml is placed the 500ml triangular flask, connecing 5% barms, is 30 ℃ in temperature, and shaking speed 180r/min bottom fermentation is after 60 hours, remove thalline after centrifugation, obtaining content is the microbial fermentation grease of 6.5g/L.
Embodiment 2
Inoculum size by 5% is inoculated in the full-automatic stirred-tank fermenter of 1L of liquid amount 70%, 30 ℃ of temperature, air flow 1vvm, the pH=6.0 of control culture environment, mixing speed 300r/min, ferment after 60 hours, remove thalline after centrifugation, obtaining content is the microbial fermentation grease of 8g/L.
Embodiment 3
Adopt methyl alcohol-chloroform method to extract microbial oil.Get microbial oil 100mg, add KOH-methanol solution 2ml and the normal hexane 2ml of 0.4mol/L, thermal agitation 2min places 15min in 40 ℃ of water-baths, add water 5ml, and standing demix is got the normal hexane layer, utilizes gas-chromatography and mass spectrometry to analyze its composition.The result is as shown in table 1 in concrete analysis.From the result that analyzes as can be seen, utilize yeast microorganism to ferment greasy main component and vegetables oil constituent class seemingly, can be used for the preparation of biofuel.
Embodiment 4
With the method for GB GB/T5530-85, measuring this greasy acid value is 25~30mgKOH/g, and the oil product acid value is too high, if directly with the preparation of base catalysis method, not only will consume too much alkaline catalysts, and can influence transformation efficiency.Needing to carry out depickling to stock oil and handle, is to mix at 1: 1 stock oil and methyl alcohol by mass ratio, and standing demix behind the stirring at normal temperature 30min is got oil reservoir, and repetition aforesaid operations 3 times makes the acid value of stock oil drop to 1~1.5mgKOH/g.
Get the stock oil 15g after the depickling, add 7.5g methyl alcohol and 1.5gKOH, at normal pressure, 60 ℃ of water-bath 1.5h, reaction finishes the centrifugal layering in back, obtains biofuel, and transformation efficiency is 91%, separates obtaining byproduct glycerine simultaneously.
Embodiment 5
With the microbial fermentation grease is raw material, and the duty ratio of Yan Zhikaifaing is that 30% modified solid catalyzer CaO/NaY is a catalyzer voluntarily, catalyst levels 3wt%, molar ratio of methanol to oil is 9: 1, in the 500mL there-necked flask, temperature of reaction is 65 ℃, stirring and refluxing reaction 3h.After reaction finished, centrifugation went out catalyzer, then filtrate is poured into standing demix in the separating funnel, and the upper strata underpressure distillation obtains the product biofuel after going out excessive methyl alcohol, and transformation efficiency is 95%, separated obtaining byproduct glycerine simultaneously.
Above-mentioned product carries out Analysis and Identification by gas-chromatography and mass spectrum.