CN1918955B

CN1918955B - RF circuit with laminated printed circuit board

Info

Publication number: CN1918955B
Application number: CN2004800403793A
Authority: CN
Inventors: 郑添发; 林莉蓉; 林锋
Original assignee: THOMSON LICENSING CORP
Current assignee: THOMSON LICENSING CORP
Priority date: 2004-01-14
Filing date: 2004-11-04
Publication date: 2010-05-12
Anticipated expiration: 2024-11-04
Also published as: DE602004028516D1; EP1555864A1; CN2768314Y; US7725095B2; CN1918955A; US20070115359A1; EP1719395A1; WO2005069709A1; ATE476862T1; EP1719395B1

Abstract

An RF unit includes a tuner, a demodulator and a mixer. At least a tuner and a mixer are provided on separate first and second substrates. The RF unit also includes a housing housing the first and second substrates. The first substrate and the second substrate are arranged at different levels within the housing while maintaining a predetermined distance therebetween.

Description

RF circuit with stacked printed circuit boards

Technical field

The present invention relates to the RF circuit.Particularly, the present invention relates to comprise the RF circuit of tuner, demodulator and frequency mixer, wherein tuner and frequency mixer or demodulator are arranged on tuner separately and frequency mixer or the demodulator substrate at least.The unit also comprises the housing of several or all elements that hold the RF circuit.

Background technology

The importance of distributing the digital network of the content that resembles computer data, video program, audio program or the like increases just effectively.The device that is used for receiving digital data is provided with so-called front end, and it is the critical component in top box of digital machine or television receiver for example.This front end also is called Network Interface Module (NIM).Can see that now the quantity that increases integrated function and interface pin simultaneously has stable demand to reducing the size of NIM.

The common method that satisfies these requirements is that the miscellaneous part of integrated circuit and NIM is minimized.The parts that are minimized, for example surface mounted device or say SMD requires special mounting technique.The SMD parts often are not suitable for conventional wave soldering, as the through hole parts.Preferred welding method to the SMD parts is reflow soldering.If parts are placed on the both sides of bearing substrate, then have to use dual reflow soldering to be handled, it causes more treatment step.This method is restricted aspect design and manufacturing expense because less parts usually can be more expensive and existing manufacturing equipment possible out-of-date and have to be replaced.In addition, the space of less parts between them is littler, may increase harmful cross-talk and RF and disturb.

Disclose the dual heterodyne tuner that a kind of size reduces in US4353132, it comprises first and second frequency converters and band pass filter.Having main substrate by filter on it, to be set to go up with it substrate of structure first and second frequency converters back-to-back.The earthing conductor of substrate contacts with each other, as the barricade between frequency converter and band pass filter.

Still need a kind of like this RF unit, it has the size that reduces and does not need to change existing manufacturing equipment.

Summary of the invention

Therefore the present invention proposes a kind of RF unit that comprises tuner, demodulator and frequency mixer.This unit had both comprised first and second tuners, also can comprise RF switch and RF splitter.First and second tuners can comprise main tuner and the outer tuner (OOB tuner) of frequency band.The RF unit of described invention can comprise further that converter is used for the RF signal of decode-regulating again.The functional block of selecting from the functional block of RF of the present invention above-mentioned unit is arranged on the substrate separately.For example, tuner and frequency mixer or demodulator can be arranged on separately the substrate, and other functional blocks can be suitably, are set together with tuner and frequency mixer or demodulator.The RF unit also comprises the housing that holds substrate separately.

According to first embodiment of the invention, on tuner substrate and the varying level of frequency mixer substrate arranged in housing and in the distance that keeps each other being scheduled to.

According to a second embodiment of the present invention, first of the substrate that separates is arranged in the housing, and second of substrate is arranged in the housing outside, but still with each other and housing on electricity with mechanically, be connected.Parts on substrate, it is arranged in the outside of housing, is connected on the parts on the substrate in housing by the one or more connectors that are passed in the opening in the housing.

In a preferred embodiment, connector is the pin bar connector.

In further improving, connect the connector of the substrate of housing within and without, the RF unit that is used to finish is connected on the circuit support plate of an electronic apparatus.

In the another embodiment of RF of the present invention unit, independent substrate is separated from each other with the intershield material, and this material can be the part of housing.In this case, connector can be passed in the opening in the shielding.More favourable, the easiest to be that be subjected to electromagnetic radiation or be easy to send the parts of such radiation most, be arranged in the housing.

The inside of shielding also can be divided into a plurality of compartments with the internal shield wall.

More favourable, housing provides the shielding to electromagnetic radiation.

In an advantageous embodiments more of the present invention, contact is arranged as linear at least two sides along housing.This contact can be used to firmly fix and connect the RF unit to the circuit bearing substrate, is provided at the interconnection between the independent substrate of module simultaneously.The connection pin that uses two or more rows being close to the side of housing also provides the better opposing of unit to mechanical shock and vibration.

Description of drawings

An exemplary embodiment of the present invention shown in the drawings, it illustrates and only is used for illustration purpose and also unrestricted the present invention.In the diagram of accompanying drawing with like the identical Reference numeral representation class or corresponding element.In the accompanying drawings:

Fig. 1 illustrates the decomposition diagram according to RF of the present invention unit;

Fig. 2 illustrates the perspective view of exemplary embodiment of the RF unit that assembles of Fig. 1;

Fig. 3 a illustrates the block diagram of the known RF circuit board that comprises first and second tuners;

Fig. 3 b illustrates the schematic diagram of the known RF circuit board that comprises tuner and converter;

Fig. 4 a illustrates the exemplary embodiment according to first substrate of the present invention;

Fig. 4 b is illustrated in first substrate that assembles in the first step and the exemplary embodiment of housing;

Fig. 4 c illustrates the assembly parts of Fig. 4 b that screening cover is installed;

Fig. 4 d illustrates the exemplary embodiment according to second substrate of the present invention.

In the accompanying drawings, identical with similar parts are with identical Reference numeral.

Embodiment

In whole accompanying drawings, show the summary performance of parts and substrate.These parts only are used for illustrative purposes and do not limit the scope of the invention.

Fig. 1 illustrates the decomposition diagram according to the embodiment of RF of the present invention unit.The RF unit is as a whole with Reference numeral 1 sign.RF unit 1 comprises, RF switch on first substrate 7 and RF splitter or circulator 2, first tuner 3 and IF and analog demodulator 4.Second tuner or converter 5 and demodulator 6 are arranged on second substrate 8.First substrate 7 is installed among Fig. 1 in the top of housing 9 part, is preferably made with electromagnetic radiation shielding by sheet metal.In Fig. 1, shown housing 9 is what reverse.In a preferred embodiment, housing 9 is made by a metal, and this piece metal is cut with bending and forms a kind of rectangular tube with one or two open first type surface.First type surface provides and is routed to inside to be used for installation base plate 7 and 8.After the circuit assembling, open first type surface is by lid closure not shown in Figure 1.Lid and housing 9 are preferably made with sheet metal.Exemplary shell 9 among Fig. 1 is divided into many shielding compartments.The sidewall of compartment is depicted as has twill pattern.

An outer circumferential side to first substrate 7, connector bar 11 has been installed, it has many connection pin 12. second substrates 8 is similar structures, but, on the relative side of the connector bar 11 of substrate and first substrate 7, have connector bar 13. connector bars 13 and also have many connection pins 14. in addition, relative with connector bar 13, second substrate 8 is provided with the corresponding position that is connected pin 12 that links with first substrate 7, position of a series of through hole 16. through holes 16. and depending on needs through hole 16 to be provided with or solder joint can be set to pass through through second substrate 8. between erecting stage to allow between first and second substrates 7 and 8 the electricity contact or to allow respectively to connect pin 12, first and second substrates 7 and 8 are inserted in the housing 9 and use carriage, distance bracket or the like is fixed on the predetermined installation site. and these elements are not shown in Figure 1. and the sidepiece slit 17 in second substrate 8 can be used as induction element effectively, and it guarantees through hole 16 and is connected pin 12 and correctly aligns in conjunction with the carriage 18 of the correspondence of housing 9.

Fig. 2 illustrates the circuit that assembles, and first and second substrates 7 and 8 are in place.Can see obviously that from Fig. 2 one group connects on the level that pin 12 terminates in second substrate 8 and another group extends beyond housing 9, as the pin 14 of connector bar 13.The stacked of first substrate 7 and second substrate 8 makes that the RF between substrate is shorter to the connection of IF to RF and RF, reduces radiation and obtain interference.Design shown in Fig. 2 has two pin bars 11 and 13, and the particularly needed many contacts of digital cable NIM are provided.In addition, the cross-talk between the pin reduces owing to the distance between them is relatively large simultaneously that the unit still keeps very

compactly.Pin

12 and 14 dual in upright arrangement the layout become very obvious.

As further developing of RF of the present invention unit, in diagram, between first substrate 7 and second substrate 8, introduced intershield 15 further to reduce cross-talk.

The schematically illustrated known Network Interface Module that on single substrate, relates to (NIM) design of Fig. 3 a and 3b.Owing to all parts are placed on the level, need the substrate of relatively large size.RF switch and RF power splitter 2a accept the RF signal from first and second RF input.RF signal from RF switch and RF power splitter 2a is connected on first tuner 3.First tuner 3 is connected to IF and analog solution adjusts a wage scale 4.IF and analog solution are adjusted a wage scale and 4 are connected to digital IF and analog solution adjusts a wage scale 6.The 2nd RF signal from RF switch and RF power splitter 2a is connected to the second tuner 5a.The second tuner 5a is positioned near RF switch and RF power splitter 2a and sentences the RF signal path that just obtains than weak point.This requires digital IF and demodulation stae 6 to be positioned at and leaves RF signal source specified distance.Like this, the analog and digital signal performance may descend.In addition, the distribution of clock signal requires the interconnection line between parts quite long, thereby has increased possible cross-talk and interference.In Fig. 3 b, the position of the second tuner 5a is occupied by RF converter 5b.Yet it is the same with Fig. 3 a that the situation aspect the space still keeps.

Fig. 4 a is illustrated in the of the present invention RF unit of production period in the different phase of assembling to 4d.

First substrate 7 has been shown in Fig. 4 a.On this substrate, show many parts with schematic representation, for example electric capacity and inductance.These parts have formed the functional block of not mentioning in detail.The bar 11 that connects pin 12 in addition is installed in one of outside of first substrate 7.

At first substrate 7 that is installed in shown in Fig. 4 b in the housing 9.Also be illustrated in the many shielding compartments in the housing 9.The sidewall of compartment is depicted as has the diagonal angle pattern.

In Fig. 4 c, illustrate with suitable lid 31a to 31d closure casing 9.The connection pin 12 of first substrate 7 stretches out by opening 32.The opening 33 that other are set is adjusted being used near the parts of first substrate 7 allowing.

In Fig. 4 d, show second substrate 8, its feasible 31b that covers in outside that is installed in housing 9 subsequently can be effectively as the intershield between first substrate 7 and second substrate 8.In Fig. 4 d, also show connector bar 13 with pin 14.

The RF unit that is fully assembled 1 is shown in Figure 2 and describe in the above.RF unit 1 can be installed on the circuit support plate (not shown) with independent one then.

Note that the connector bar shown in the diagram can have the pin of varying number and position. more favourable, yet intershield can have along the opening 32. obsolete openings of whole side of shielding and stays open. because the diameter of opening is less, can not produce the infringement effect to shielding. and this allows to use the first and second different substrates 7 and 8 and do not change the step of assembling or unit housing 9. thereby to different needs flexible adaptation can be arranged.

It is very compact that the size that a special advantage of the present invention is the unit is compared with the design of the one dimension of the RF unit of routine.The present invention simultaneously allows to use existing assembly equipment, thereby keeps manufacturing expense for lower.

The present invention is not limited to use two substrates.Also can expect providing plural substrate, and arrange the substrate of any amount in the inboard and the outside of housing.

Claims

1. RF unit, comprising a tuner (2), a demodulator (6) and a mixer (4), wherein the tuner (2) or the tuner (2) and the mixer (4) are arranged on the first substrate (7), and the mixer (4) and demodulator (6) or demodulator (6) is arranged on the second substrate (8), wherein the RF unit also includes a housing (9), the housing housing at least a first (7) base plate, wherein the housing (9) comprises a frame laterally surrounding at least one base plate, the frame forming a rectangular tube structure having a length corresponding to the height of the frame and having one or two an open major surface, wherein the first (7) and second (8) substrates are arranged in parallel at respective different levels, and a means is provided to hold the first (7) and second (8) substrates A predetermined distance, wherein a connector (11) electrically connecting the first and second substrates (7, 8) is arranged, characterized in that the connector (11) has one or more contact portions (12), the contact The portion extends through the first and second substrates (7, 8) and exceeds the height of the frame of the housing (9) and electrically connects the first substrate (7) of the RF unit to another circuit carrier or connects the RF unit's The first and second substrates (7, 8) are electrically connected to the other circuit carrier.

2. The RF unit according to claim 1, characterized in that the connectors (11) are arranged in a substantially linear arrangement along at least one side of each first (7) and/or second (8) substrate .

3. The RF unit according to claim 1, characterized in that the means for maintaining a predetermined distance between the first (7) and second (8) substrates comprises placing the first (7) and second (8) The connector (11) to which the substrate is electrically connected.

4. The RF unit as claimed in claim 1, characterized in that the housing (9; 31a, 31b) is shielded against electromagnetic radiation.

5. The RF unit as claimed in claim 1, characterized in that the first and second substrates (7, 8) are separated by an intermediate shield (31b).