CN1906414A - Hermetic compressor - Google Patents
Hermetic compressor Download PDFInfo
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- CN1906414A CN1906414A CNA2005800018540A CN200580001854A CN1906414A CN 1906414 A CN1906414 A CN 1906414A CN A2005800018540 A CNA2005800018540 A CN A2005800018540A CN 200580001854 A CN200580001854 A CN 200580001854A CN 1906414 A CN1906414 A CN 1906414A
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- 235000014676 Phragmites communis Nutrition 0.000 claims abstract description 148
- 238000005452 bending Methods 0.000 claims abstract description 13
- 230000006835 compression Effects 0.000 claims description 19
- 238000007906 compression Methods 0.000 claims description 19
- 239000013013 elastic material Substances 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract 2
- 230000006866 deterioration Effects 0.000 abstract 1
- 239000003507 refrigerant Substances 0.000 description 23
- 238000001816 cooling Methods 0.000 description 13
- 238000005057 refrigeration Methods 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000001934 delay Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0223—Lubrication characterised by the compressor type
- F04B39/023—Hermetic compressors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0005—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0027—Pulsation and noise damping means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/1066—Valve plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/1073—Adaptations or arrangements of distribution members the members being reed valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F1/00—Springs
- F16F1/02—Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant
- F16F1/18—Leaf springs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2210/00—Working fluid
- F05B2210/10—Kind or type
- F05B2210/14—Refrigerants with particular properties, e.g. HFC-134a
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2260/00—Function
- F05B2260/96—Preventing, counteracting or reducing vibration or noise
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S251/00—Valves and valve actuation
- Y10S251/902—Springs employed as valves
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S417/00—Pumps
- Y10S417/902—Hermetically sealed motor pump unit
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Compressor (AREA)
Abstract
Description
技术领域technical field
本发明涉及使用在具有制冷器的冰箱等上的封闭式压缩机。The present invention relates to a hermetic compressor used in a refrigerator or the like having a refrigerator.
背景技术Background technique
作为传统的封闭式压缩机,例如公布号为2002-195160的待审日本专利披露了一种装备有排出阀系统的压缩机,其通过在开关排出簧片时降低损失来减少运行期间的噪音和改善能量效率。As a conventional hermetic compressor, for example, Unexamined Japanese Patent Publication No. 2002-195160 discloses a compressor equipped with a discharge valve system that reduces noise and noise during operation by reducing loss when opening and closing the discharge reed. Improve energy efficiency.
在下文中,参照附图说明了一种传统的封闭式压缩机。Hereinafter, a conventional hermetic compressor is explained with reference to the accompanying drawings.
图7和图8分别显示了一种传统的封闭式压缩机的截面视图和平面视图。图9和图10分别显示了一种传统封闭式压缩机的排出阀系统的侧截面视图和分解图。7 and 8 show a sectional view and a plan view, respectively, of a conventional hermetic compressor. 9 and 10 show a side sectional view and an exploded view, respectively, of a discharge valve system of a conventional hermetic compressor.
在图7到10中,密封容器1包括连接于冷却系统(未示出)的排出管2和吸入管3。此外,密封容器1在其底部贮存油4,容纳由定子5和转子6组成的发动机单元7,和由发动机单元7驱动的压缩机单元8。密封容器1的内部充满制冷剂9。In FIGS. 7 to 10, a sealed
接下来,说明压缩机单元8的主要结构。Next, the main structure of the
汽缸10包括基本上是圆柱形的压缩室11和轴承12。阀盘13在汽缸10的外侧,具有排出阀系统14来关闭压缩室11。头部15覆盖阀盘13。吸音消声器16一端在密封容器1内打开,另一端与压缩室11连通。曲轴17具有主轴18和偏心轴19,该曲轴由汽缸的轴承12支撑,并且被压配合(press-fitted)且固定于该曲轴。活塞20以能够往复滑动的方式被插入压缩室11中,并且通过连杆21连接偏心轴19。The
接下来,参照图9说明压缩机单元8中提供的排出卸料阀系统14。Next, the discharge
阀盘13在汽缸10的外侧具有凹入部分22。凹入部分22设有与汽缸10连通的排出孔23和用以围绕排出孔23形成的阀座24。阀盘13设有与阀座24基本上在相同平面上形成的底座25。排出簧片26,弹性簧片27和制动器28以这个顺序通过铆钉29固定于底座25。The
排出簧片26由舌形片状弹性材料构成。排出簧片26包括固定于底座25的排出簧片保持部分30和用来开关阀座24的开/关部分31。The
弹性簧片27由舌形片状弹性材料构成。弹性簧片27包括固定于底座25的弹性簧片保持部分32和可移动部分33,并且在临近排出簧片26的开/关部分31的根部具有弯曲部分34。The
制动器28包括固定于底座25的制动器保持部分35和用来调节排出簧片26的运动的调节部分36。制动器28的调节部分36在横截面视图中基本上平行于包含有阀座24和底座25的平面。The
弹性簧片27的可移动部分33通过调整弯曲部分34的弯曲角度来调整,用以在可移动部分33和排出簧片26的开/关部分31之间,以及可移动部分33和制动器28的调节部分36之间具有预定空间。The
在下文中,说明上述结构的封闭式压缩机的运行。Hereinafter, the operation of the hermetic compressor constructed as described above will be explained.
当电流供给发动机单元7时,转子6旋转并且曲轴17被驱动旋转。这时,偏心轴19的偏心旋转运动通过连杆21被传送到活塞20,从而活塞20在压缩室11中往复运动。When electric current is supplied to the
伴随着活塞20的往复运动,密封容器1中的制冷剂9被从吸音消声器16吸入压缩室11并且同时,低压制冷剂9通过吸入管3从冷却系统(未示出)流进密封容器1。被吸入压缩室11的制冷剂9被压缩然后通过阀盘13的排出阀系统14排进头部15。此外,流进头部15的高压气体从排出管2排进制冷系统(未示出)。With the reciprocating motion of the
但是,在传统的封闭式压缩机中有一个问题是制冷能力和效率容易变化。However, there is a problem in the conventional hermetic compressor that the refrigerating capacity and efficiency vary easily.
发明内容Contents of the invention
本发明涉及一种具有排出阀系统的汽缸的封闭式压缩机。排出阀系统包括具有开/关部分和排出簧片保持部分的排出簧片;具有可移动部分和弹性簧片保持部分的弹性簧片;和具有调节部分和制动器保持部分的制动器。排出簧片,弹性簧片和制动器以这个顺序被固定于阀盘的底座上。在可移动部分上设有弹性簧片弯曲部分,可移动部分朝向阀座的方向弯曲。可移动部分的端部可实现与盘接触部分接触。在弹性簧片的可移动部分和排出簧片的开/关部分之间设有空间,所以这两部分不会与油发生相互的紧密接触,从而阻止了排出簧片的关闭延迟。此外,因为空间的距离被稳定在端部实现接触盘接触部分的状态,所以获得了稳定排出阀系统的弹性性能的效果。The invention relates to a hermetic compressor having a cylinder with a discharge valve system. The discharge valve system includes a discharge reed having an opening/closing portion and a discharge reed holding portion; an elastic reed having a movable portion and an elastic reed holding portion; and a stopper having an adjusting portion and a stopper holding portion. The discharge reed, elastic reed and stopper are fixed on the base of the valve disc in this order. The movable part is provided with an elastic reed bending part, and the movable part is bent toward the direction of the valve seat. The end of the movable portion can be brought into contact with the disc contact portion. A space is provided between the movable part of the elastic reed and the opening/closing part of the discharge reed, so that the two parts do not come into close contact with each other with oil, thereby preventing the closing delay of the discharge reed. Furthermore, since the distance of the space is stabilized in a state where the end portion comes into contact with the disc contact portion, an effect of stabilizing the elastic performance of the discharge valve system is obtained.
本发明的封闭式压缩机能够阻止排出簧片和弹性簧片实现互相紧密接触并且能够稳定排出阀系统的弹性性能。因此,本发明能够提供一种具有高能量效率的稳定的封闭式压缩机。The hermetic compressor of the present invention can prevent the discharge reed and the elastic reed from being in close contact with each other and can stabilize the elastic performance of the discharge valve system. Therefore, the present invention can provide a stable hermetic compressor with high energy efficiency.
附图说明Description of drawings
图1是根据本发明的示例性实施例的封闭式压缩机的截面视图。FIG. 1 is a cross-sectional view of a hermetic compressor according to an exemplary embodiment of the present invention.
图2是根据本发明的示例性实施例的封闭式压缩机的平面视图。FIG. 2 is a plan view of a hermetic compressor according to an exemplary embodiment of the present invention.
图3是根据本发明的示例性实施例的排出阀系统在关闭时的侧截面视图。3 is a side cross-sectional view of the discharge valve system when closed, according to an exemplary embodiment of the present invention.
图4是根据本发明的示例性实施例的排出阀系统的分解图。4 is an exploded view of a discharge valve system according to an exemplary embodiment of the present invention.
图5是根据本发明的示例性实施例的排出阀系统在打开时的侧截面视图。FIG. 5 is a side cross-sectional view of a discharge valve system according to an exemplary embodiment of the present invention when opened.
图6是根据本发明的示例性实施例的排出阀系统的弹性性能曲线图。FIG. 6 is a graph of elastic performance of a discharge valve system according to an exemplary embodiment of the present invention.
图7是传统的封闭式压缩机截面视图。Fig. 7 is a sectional view of a conventional hermetic compressor.
图8是传统的封闭式压缩机的平面视图。Fig. 8 is a plan view of a conventional hermetic compressor.
图9是传统的封闭式压缩机的排出阀系统的侧截面视图。Fig. 9 is a side sectional view of a discharge valve system of a conventional hermetic compressor.
图10是传统的封闭式压缩机的排出阀系统的分解图。Fig. 10 is an exploded view of a discharge valve system of a conventional hermetic compressor.
具体实施方式Detailed ways
本发明的发明者发现,在传统的封闭式压缩机中,确切的说是在封闭式压缩机开始运行之后,有时会发生一个现象:比正常的制冷量更低的制冷量要持续相对长的时间。本发明的发明者通过分析它的运行而能够说明排出簧片26和弹性簧片27的机械结构。因此,首先参照图7到10说明机械结构。在图9中,关闭排出簧片的方向由“流入”汽缸10的方向表示,打开排出簧片的方向由“流出”汽缸10的方向表示。The inventors of the present invention have found that in conventional hermetic compressors, exactly after the hermetic compressor starts to operate, a phenomenon sometimes occurs: a lower than normal cooling capacity lasts for a relatively long period of time. time. The inventors of the present invention were able to explain the mechanical structure of the
在封闭式压缩机发动的时候,这种低制冷量现象容易发生,油4和制冷剂9从一个制冷循环(未示出)返回。然后,由于油4和制冷剂9被压缩和排出,很多油4介于排出簧片26和弹性簧片27之间。This low cooling capacity phenomenon tends to occur when the hermetic compressor is started,
此外,通常情况下,当封闭式压缩机开始运行时,吸入压力高,相对高密度的制冷剂9被压缩和排出,直到密封容器1内的压力减少,并且大负载被施加于排出簧片26的开/关部分31。另一方面,因为排出簧片26的开/关部分31的位移由制动器28的调节部分36调节,排出簧片26的开/关部分31被高密度的制冷剂9朝向弹性簧片27的可移动部分33坚固的压住,弹性簧片27的可移动部分33设置于排出簧片26的开/关部分31和制动器28的调节部分36之间。In addition, in general, when the hermetic compressor starts to operate, the suction pressure is high, and the relatively high-density refrigerant 9 is compressed and discharged until the pressure inside the
如同上面提到的,由于施加了大压力负载,排出簧片26的开/关部分31和弹性簧片27的可移动部分33通过油4实现互相紧密接触。即,排出簧片26和弹性簧片27被互相合成一体并且实现开/关操作,就像排出簧片的一个厚片实现开/关操作。As mentioned above, since a large pressure load is applied, the opening/closing
在此,弹性簧片27的可移动部分33在弯曲部分34被朝向排出簧片26的打开方向(“流出”方向)弯曲。结果是,弹性簧片27的弹力在与排出簧片26被关闭的关闭方向(“流入”方向)相对的打开方向(“流出”方向)上,所以排出簧片26被拉向打开方向(“流出”方向)从而延长了关闭的时间。In this case, the
结果,当活塞20在压缩室11中移动到上死点后的吸入冲程时,排出簧片26的打开时间更长。在这段时间内,在压缩室11的内部,高压制冷剂回流并且活塞的实质上的位移量减少。从而,发生低制冷量现象。As a result, the opening time of the
在这个低制冷量现象发生期间,封闭式压缩机的性能是差的。从而,增加了能量消耗量的同时,安装在这个封闭式压缩机上的制冷装置的冷却减慢。During this low capacity phenomenon, the performance of the hermetic compressor is poor. Thus, while increasing the energy consumption, the cooling of the refrigeration device installed on this hermetic compressor is slowed down.
此外,由于在弹性簧片27的可移动部分33和排出簧片26的开/关部分31之间的空间是通过调整弹性簧片27的弯曲部分34的弯曲角度来调整的,因此在弹性簧片27的可移动部分33和排出簧片26的开/关部分31之间的空间容易变化。当排出簧片26被打开时,位移容易变化,直到排出簧片26实现与弹性簧片27接触。即,一个变形点,在该点处排出簧片26的弹力转变为排出簧片26和弹性簧片27的合成弹力,变化,从而引起弹性性能的改变。In addition, since the space between the
因此,可以认为排出簧片26的开量和关闭的持续时间容易变化,以致于,制冷量和效率可以变化。Therefore, it can be considered that the opening amount and closing duration of the
本发明是基于上面提到的低制冷量现象的机械装置的说明而作出的,并且本发明提供了一种排出簧片的关闭延迟不容易发生并且能量效率高的稳定的封闭式压缩机。The present invention is made based on the explanation of the mechanism of the above-mentioned low cooling capacity phenomenon, and the present invention provides a stable hermetic compressor in which the closing delay of the discharge reed does not easily occur and has high energy efficiency.
本发明的封闭式压缩机包括在汽缸外侧具有排出阀系统的阀盘。排出阀系统包括形成于阀盘上的排出孔;设置在阀盘外侧围绕排出孔的阀座;形成在阀盘外侧、基本与阀座高度相同的底座;形成在阀座上、比阀盘的外侧的阀座高的位置处的盘接触部分;由片状弹性材料制成的具有覆盖在排出孔上能够打开和关闭排出孔的开/关部分的排出簧片;在排出簧片外侧设有由片状弹性材料制成的弹性簧片;和在弹性簧片的外侧设置的制动器。弹性簧片具有弹性簧片弯曲部分和在可移动部分中的端部(tip)。在弹性簧片弯曲部分中,弹性簧片朝向阀座的方向弯曲并且它的端部可实现与盘接触部分接触。The hermetic compressor of the present invention includes a valve disc with a discharge valve system outside the cylinder. The discharge valve system includes a discharge hole formed on the valve disc; a valve seat arranged outside the valve disc to surround the discharge hole; a seat formed on the outside of the valve disc at substantially the same height as the valve seat; The disc contact part at the high position of the valve seat on the outer side; the discharge reed made of sheet elastic material with the opening/closing part covering the discharge hole capable of opening and closing the discharge hole; an elastic reed made of sheet-shaped elastic material; and a stopper arranged outside the elastic reed. The spring leaf has a spring leaf bent portion and a tip in the movable portion. In the elastic reed bending portion, the elastic reed is bent in the direction of the valve seat and its end can be brought into contact with the disk contact portion.
即使在油介于排出簧片和弹性簧片之间,并且在启动时过多载荷被施加到排出簧片上等的时候,因为在与排出簧片开/关部分相关的位置上形成了关于排出簧片的空间,可阻止由于介入油产生的紧密接触。此外,因为空间的距离被稳定在实现与盘接触部分接触的位置,所以可以稳定排出阀系统的弹性性能。从而,可以提供一种具有高能量效率的稳定的封闭式压缩机。Even when oil is interposed between the discharge reed and the elastic reed, and excessive load is applied to the discharge reed at startup, etc., because the The space of the reed prevents close contact due to intervening oil. Furthermore, since the distance of the space is stabilized at the position where the contact with the disc contact portion is achieved, the elastic performance of the discharge valve system can be stabilized. Thus, a stable hermetic compressor with high energy efficiency can be provided.
在下文中,参照附图说明本发明的一个示例性实施例。Hereinafter, an exemplary embodiment of the present invention is explained with reference to the accompanying drawings.
(示例性实施例)(exemplary embodiment)
图1和图2分别是根据本发明的示例性实施例的封闭式压缩机的截面视图和平面视图。图3是当根据本发明的示例性实施例的排出卸料阀系统在关闭时的侧截面视图;图4是排出卸料阀系统的分解图;图5是当排出卸料阀系统在打开时的侧截面视图;以及图6是排出卸料阀系统的弹性性能曲线图。在图1和2中,关闭排出簧片的方向由“流入”汽缸的方向表示并且打开排出簧片的方向由“流出”汽缸的方向表示。1 and 2 are a sectional view and a plan view, respectively, of a hermetic compressor according to an exemplary embodiment of the present invention. 3 is a side sectional view of the discharge dump valve system according to an exemplary embodiment of the present invention when it is closed; FIG. 4 is an exploded view of the discharge dump valve system; FIG. 5 is when the discharge dump valve system is open and Figure 6 is a graph showing the elastic performance of the discharge dump valve system. In Figures 1 and 2, the direction of closing the discharge reed is indicated by the direction "into" the cylinder and the direction of opening the discharge reed is indicated by the direction "out of" the cylinder.
在图1到6中,密封容器101包括连接于冷却系统(未示出)的排出管102和吸入管103,并且在它的底部贮存油104。此外,密封容器101容纳由定子105和转子106组成的发动机单元107和由发动机单元107驱动的压缩机单元108。在密封容器101的内部充满制冷剂109。使用的制冷剂109优选为符合近年来的环境问题标准的制冷剂,并且除了规定的氯氟烃。例如,R134a,天然制冷剂R600a,及其类似物是优选的制冷剂109。In FIGS. 1 to 6, a sealed container 101 includes a discharge pipe 102 and a suction pipe 103 connected to a cooling system (not shown), and stores oil 104 at its bottom. Furthermore, the hermetic container 101 accommodates an engine unit 107 composed of a stator 105 and a rotor 106 and a compressor unit 108 driven by the engine unit 107 . The inside of the airtight container 101 is filled with a refrigerant 109 . The refrigerant 109 used is preferably a refrigerant conforming to the standards of environmental issues in recent years, and other than prescribed chlorofluorocarbons. For example, R134a, the natural refrigerant R600a, and the like are preferred refrigerants 109 .
接下来,说明压缩机单元108的主要结构。Next, the main structure of the compressor unit 108 will be described.
汽缸110包括基本上是圆柱形的压缩室111和轴承112。阀盘113在汽缸110的外侧(“流出”侧),具有排出阀系统114用来关闭压缩室111。头部115覆盖阀盘113。吸音消声器116的一端在密封容器101内打开,另一端与压缩室111连通。曲轴117具有主轴118和偏心轴119,其由汽缸110的轴承112支撑,并且被压配合且固定进定子105。活塞120以能够往复滑动的方式被插入压缩室111中并且通过连杆121连接于偏心轴119。The cylinder 110 includes a substantially cylindrical compression chamber 111 and a bearing 112 . On the outside ("outflow" side) of the cylinder 110, a
接下来,参照图3说明压缩机单元108上提供的排出阀系统114。Next, the
阀盘113在汽缸110的外侧(“流出”侧)具有凹槽(recess)122。凹槽122设有穿透阀盘113并且与汽缸110连通的排出孔123,和围绕排出孔123的阀座124。阀盘113还设有具有形成于“流出”侧的、基本上与阀座124在相同平面上的底座125,和盘接触部分126。盘接触部分126在横截面视图中基本上与包含阀座124和底座125的平面平行。The
排出簧片127,弹性簧片128和制动器129以这个顺序通过铆钉130被固定于底座125。排出簧片(作为第一簧片)127由舌形片状弹性材料构成并且包括固定于底座125的排出簧片保持部分131和用以开关阀座124的开/关部分132。The
弹性簧片(作为第二簧片)128由舌形片状弹性材料构成并且包括固定于底座125的弹性簧片保持部分133和可移动部分134。可移动部分134朝设置在可移动部分134上的弹性簧片弯曲部分135处的阀座124的方向(“流入”方向)弯曲。端部136实现接触阀盘的盘接触部分126。The elastic reed (as the second reed) 128 is made of a tongue-shaped sheet-shaped elastic material and includes an elastic
制动器129包括固定于底座125的制动器保持部分137和用来调节排出簧片127的运动的调节部分138。制动器129的调节部分138基本上平行于包含有阀座124和底座125的平面。即,调节部分138的表面基本上平行于阀座124和底座125。The
设置在阀盘113上的盘接触部分126的高度,使得弹性簧片128的可移动部分134在可移动部分134和排出簧片127的开/关部分132之间和可移动部分134和制动器129的调节部分138之间稳定地具有空间。Set the height of the
排出簧片127的开/关部分132朝向在排出簧片弯曲部分139处的阀座124的方向弯曲。The opening/
在阀座124和底座125之间,比底座125深的一部分设置为清除槽140。排出簧片弯曲部分139在清除槽140外侧位于清除槽140区域。即,在阀盘113的表面上形成的凹入部分形成了清除槽140,并且凹入部分的底部表面的高度低于阀座124和底座125。Between the
制动器129的调节部分138设置在朝向弹性簧片128弯曲的表面的所形成的制动器接触部分141的端部。制动器接触部分141基本上平行于包含阀座124和底座125的平面。即,制动器接触部分141基本上平行于盘接触部分126。The adjusting
在下文中,说明上述结构的封闭式压缩机的运行和效果。Hereinafter, the operation and effect of the hermetic compressor constructed as described above will be explained.
当供给发动机单元107电流时,转子106旋转并且曲轴117被驱动旋转。这时,偏心轴119的偏心旋转运动通过连杆121被传递到活塞120,从而活塞120在压缩室111中往复运动。When the engine unit 107 is supplied with electric current, the rotor 106 rotates and the crankshaft 117 is driven to rotate. At this time, the eccentric rotational motion of the eccentric shaft 119 is transmitted to the piston 120 through the connecting rod 121 , so that the piston 120 reciprocates in the compression chamber 111 .
随着活塞120的往复运动,在密封容器101中的制冷剂109被从吸音消声器116中吸入压缩室111中并且同时,低压制冷剂109通过吸入管103从冷却系统(未示出)流进密封容器101。被吸入压缩室111的制冷剂109被压缩然后通过阀盘113的排出阀系统114排进头部115。此外,排入到头部115的高压气体从排出管102排进冷却系统(未示出)。With the reciprocating motion of the piston 120, the refrigerant 109 in the sealed container 101 is sucked into the compression chamber 111 from the sound-absorbing muffler 116 and at the same time, the low-pressure refrigerant 109 flows into the sealed chamber from the cooling system (not shown) through the suction pipe 103 Container 101. The refrigerant 109 drawn into the compression chamber 111 is compressed and then discharged into the header 115 through the
在这里,封闭式压缩机启动时,油104和制冷剂109在一个制冷循环(未示出)中返回。然后,因为油104和制冷剂109被压缩和排出,很多油104介于排出簧片127和弹性簧片128之间。Here, when the hermetic compressor starts, oil 104 and refrigerant 109 return in a refrigeration cycle (not shown). Then, since the oil 104 and the refrigerant 109 are compressed and discharged, much oil 104 intervenes between the
此外,通常情况下,当封闭式压缩机开始运行时,吸入压高。因此,具有相对高密度的制冷剂109被压缩和排出,直到密封容器1中的压力减少,并且大负载被施加到排出簧片127的开/关部分132。Also, normally, when a hermetic compressor starts running, the suction pressure is high. Accordingly, the refrigerant 109 having a relatively high density is compressed and discharged until the pressure in the
另一方面,因为排出簧片127的开/关部分132的位置由制动器129的调节部分138调节,排出簧片127的开/关部分132被高密度的制冷剂109朝向设置在排出簧片127的开/关部分132和制动器129的调节部分138之间的弹性簧片128的可移动部分134坚固的压住。结果,排出簧片127的开/关部分132和弹性簧片128的可移动部分134随同油104倾向于实现互相紧密接触。On the other hand, since the position of the opening/
但是,在第一个不例性实施例中,因为弹性簧片弯曲部分135形成于弹性簧片128的可移动部分134上,即使弹性簧片128被压向“流出”侧时,在排出簧片127的开/关部分132和弹性簧片128的可移动部分134之间,如图5所示,也形成了空间142。由于存在空间142,即使弹性簧片128的可移动部分134和排出簧片127的开/关部分132实现互相紧密接触,它们也能够容易地互相脱离。即,紧密接触不被继续并且弹性簧片128和排出簧片127不整体运行。因此,可以阻止关闭延迟。However, in the first exemplary embodiment, since the elastic reed
结果是,可阻止由高压制冷剂回流进压缩室111引起的低制冷量现象。As a result, a low cooling capacity phenomenon caused by backflow of high-pressure refrigerant into the compression chamber 111 can be prevented.
当弹性簧片128未被压向“流出”侧时,如图3所示,弹性簧片128的端部136与实现与阀盘113上设置的盘接触部分126接触。因此,弹性簧片128的可移动部分134在可移动部分134和排出簧片127的开/关部分132之间可稳定地具有空间。当排出簧片127在“流出”方向打开时,位置是稳定的,直到它实现与弹性簧片128接触。即,抑制排出簧片127的弹力转变为排出簧片127和弹性簧片128的合成弹力的变形点处的变化,从而稳定弹性性能是可能的。When the
结果,抑制了排出簧片127的开量和关闭时间的变化,从而可能稳定制冷能力和效率。As a result, variations in the opening amount and closing time of the
因此,提供一种具有小变化和高能量效率的稳定的封闭式压缩机是可能的。Therefore, it is possible to provide a stable hermetic compressor with small variation and high energy efficiency.
此外,因为排出簧片127的开/关部分132在排出簧片弯曲部分139处朝向阀座124弯曲,所以压到阀座124上的弹力被施加到排出簧片127的开/关部分132。Furthermore, since the opening/
因此,能够阻止排出簧片127的开/关部分132在阀座124上浮动,从而可能维持更好的密封性能。因此,提供一种具有更高能量效率的封闭式压缩机是可能的。Therefore, it is possible to prevent the opening/
此外,在阀座124和底座125之间,比底座125深的凹槽部分为清除槽140。因为排出簧片弯曲部分139位于相应的清除槽140的外侧,可能阻止底座125和弹性簧片128的弹力压清除槽140。结果是,可以稳定地获得排出簧片127的开/关部分132被压到阀座124上的力。开/关部分132和阀座124之间的密封性被提高。从而,可能进一步提高效率。In addition, between the
此外,根据示例性实施例,制动器129的调节部分138上提供了朝向弹性簧片128弯曲的制动器接触部分141。因此,即使在弹性簧片128接触制动器接触部分141后,排出簧片127还可进一步被设置。结果是,排出簧片127的弹性属性具有两个变形点,如图6所示,可获得三段属性。Furthermore, according to an exemplary embodiment, a
在图6中,第一变形点P1相应于簧片127的开/关部分132实现与弹性簧片128的可移动部分134接触的点。在第一变形点P1后和第二变形点P2前,可以获得弹性簧片127的开/关部分132与弹性簧片128的可移动部分134的合成弹力。In FIG. 6 , the first deformation point P1 corresponds to the point at which the opening/
第二变形点P2相应于弹性簧片128的可移动部分134实现接触制动器129的制动器接触部分141的点。在第二变形点P2之后,弹性簧片的支撑机构从悬臂型改变为两点支撑型,所以进一步增加了弹力。The second deformation point P2 corresponds to the point at which the
如上所述,因为获得了两个变形点和三段特性,随着排出簧片127的开量变得更大,弹力更强并且关闭速度增加。因此,即使在排出簧片127打开很大的高循环区域,关闭延迟也很少发生。可提供一种具有高效能的封闭式压缩机。As described above, since the two inflection points and the three-stage characteristic are obtained, as the opening amount of the
工业适用性Industrial applicability
如上所述,本发明可提供一种即使在制冷循环量相对大的情况下排出簧片的关闭延迟也很少发生的具有高效能的稳定的封闭式压缩机。因此,根据本发明的封闭式压缩机可以用于使用CO2制冷剂的制冷和空调装置。As described above, the present invention can provide a stable hermetic compressor with high efficiency in which the closing delay of the discharge reed seldom occurs even when the refrigeration cycle volume is relatively large. Therefore, the hermetic compressor according to the present invention can be used in refrigeration and air-conditioning apparatuses using CO 2 refrigerant.
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KR100406640B1 (en) * | 2001-10-10 | 2003-11-21 | 삼성광주전자 주식회사 | Valve apparatus for Hermetic compressor |
KR20030032629A (en) * | 2001-10-19 | 2003-04-26 | 삼성광주전자 주식회사 | high efficiency valve assembly for compressor |
JP2007092539A (en) * | 2005-09-27 | 2007-04-12 | Matsushita Electric Ind Co Ltd | Hermetic compressor |
-
2004
- 2004-12-08 JP JP2004355157A patent/JP4752257B2/en not_active Expired - Fee Related
-
2005
- 2005-12-08 US US10/579,868 patent/US20090116985A1/en not_active Abandoned
- 2005-12-08 CN CNA2005800018540A patent/CN1906414A/en active Pending
- 2005-12-08 EP EP05816473A patent/EP1709330A1/en not_active Withdrawn
- 2005-12-08 WO PCT/JP2005/022992 patent/WO2006062246A1/en active Application Filing
- 2005-12-08 KR KR1020087000117A patent/KR100859861B1/en not_active IP Right Cessation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104728085A (en) * | 2015-03-19 | 2015-06-24 | 安徽美芝制冷设备有限公司 | Compressor and exhaust valve assembly thereof |
Also Published As
Publication number | Publication date |
---|---|
US20090116985A1 (en) | 2009-05-07 |
WO2006062246A1 (en) | 2006-06-15 |
KR20080006027A (en) | 2008-01-15 |
JP4752257B2 (en) | 2011-08-17 |
JP2006161709A (en) | 2006-06-22 |
KR100859861B1 (en) | 2008-09-24 |
EP1709330A1 (en) | 2006-10-11 |
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